Hotchkis 22832R User Manual

Audi S4 (‘04+) #22829 Audi A4 (’02+) #22823 Audi RS4 (’06+) #22832
Tools Required: Included In Kit:
1) 4-Post lift or floor ramps 1) front and rear sway bars
2) 13mm socket 2) 4 bushings & 4 brackets
3) 16mm socket 3) 2 front bushing mounting plates
4) 16mm wrench 4) grease packs
5) 18mm wrench
6) medium extension (not required, but handy)
START WITH THE REAR BAR .
1/ Drive the vehicle onto a 4-post lift or floor ramps. THE CAR NEEDS TO BE AT
NORMAL RIDE HEIGHT FOR PROPER INSTALLATION
hanging while installing this bar! 2/ Once vehicle is raised, take a moment and observe the stock rear bar and
the way in which it is mounted. 3/ Release both sides of the exhaust from the two rubber hangers at the rear
and let hang. (ok to use small amount of WD40 to loosen) or release the mounting bolts with a 13mm socket.
. You cannot have the suspensi on
4/ Remove the two lower end link bolts (16mm wrench) which attach the sway bar ends to the end links. You may need to hold the wrench-flat with a 17mm wrench.
5/ Remove the four bushing bracket bolts (13mm wrench) attaching the anti­roll bar brackets to the sub-frame and save them.
6/ As you begin to remove the bar, gently free each end from the end link sleeves. Now that the bar is free, slightly lower the exhaust by applying pressure to the tips just enough to remove the bar towards the front or the rear of the car.
7/ Repeat same pressure to the exhaust and posit ion Hotch ki s bar (without the bushings and brackets) in the stock location with the Hotchkis sticker facing rearward, right side up.
8/ Apply supplied grease to inner-channeled portion of both rear bushings. (approx. half of one tube for rear bushings) Then install the bushings to the bar at approx. the stock location. Position the bar in the stock location then install the brackets over the bushings with the grease fittings pointing down.
9/ Re-install the four stock bracket bolts, include the four supplied washers, to the new brackets and leave loose while you insert the small end link sleeve to each end of the bar. Re-install the end link bolts and leave loose. Tighten the four bracket bolts, then tighten the end links bolts. Six bolts, all tight.
*Adjustability Note: choose the inner hole (2
nd
from bar end) for a more aggressive feel and the outer for solid front-to-rear balance. Loosen the lower end link bolts(2 under cast arm each side) on the bottom side of the lower arm in order to adjust to desired hole.
10/ Fina lly, re-attach exhaust hangers to the metal tabs on both sides.
YOU’RE DONE WITH THE REAR, NOW THE FRONT!!
1/ Drive the vehicle onto a 4-post lift or floor ramps. THE CAR NEEDS TO BE AT
NORMAL RIDE HEIGHT FOR PROPER INSTALLATION
hanging while installing this bar! 2/ Once vehicle is raised, use a standard screwdriver and remove the aero-
pan fasteners. Then remove the pan ent ir el y ex posi ng the anti-roll bar. 3/ Take a moment and observe the stock front bar and the way in
which it is mounted. 4/ Remove the lower end link bolts (16mm wrench) to the bar and save.
Then, remove the four bracket nuts (13mm socket) and save. Remove the stock bar.
5/ Apply second tube of grease to each inner-channeled portion of the two new front bushings and attach to Hotchkis bar against the outside of the washers. Slip the new brackets over the bushings.
. You cannot have the suspensi on
6/ Lift the bar up to the vehicle with the two smaller H-Sport stickers at the ends right-side-up. As you lift the bar up to the mounting points, you must
place one mounting plate per side between the bushing and the mounting point. This relocates the bushing out of the stock bushing pocket. Re-install the bracket nuts and tighten. Re-install the end link bolts and tighten well using medium strength thread locker .
**Note** If vehicle is raised using jack stands or other, the bar end and the end link may not align properly. Lower vehicle so that front suspension is not at full droop and ends will align. Be sure to thread end link bolt by hand at first to prevent cross-threading .
8/ Re-install the aero pan. Enjoy your new tubular sway bar kit from Hotchkis! If you need assistance with
the install or have any other questions, go to the ‘instructions’ button on our site or call us at the number below.
Thank you for choosing the best anti-roll bar kit available for your S4 and A4! Hotchkis
12035 Burke St. Suite 13 Santa Fe Springs, CA 90670 www.hotchkis.net
Hotchkis Performance LLC
Return Policy & Limited Warra nty
Effective December 1, 2010 all Hotchkis products must be registered to qualify for warranty at product, within 30 days of the original purchase date.
IMPORTANT: This warranty supersedes all other warranties included with this product.
Return Policy
We want you to be com pletely satisfied with your Hotchkis Perform ance product. For products, presenting signs of shipping damage please contact the freight carrier immediately. All our products are guaranteed to be free from manufacturer’s defects. If your order arrives with a manufacture defec t, please contact our Custom er Service Department at (562) 907-7757. You will be assigned a Returne d Goods Authorizati on Number (RGA). T he package you return m ust show the RGA on the outsi de of the pac k age, inclu de the or iginal invo ice and be shipp ed prepa id to our facility. The product has to be unused and in it s original pack aging materials. Exc hanges or refunds made after 30 days will be subject to a 20% restock ing charge. If you purchased
your Hotchkis Performance product from an authorized dealer, you are still covered by this return policy. All returns however, should be made to your dealer, not to Hotchkis Performance directly.
Limited Warranty
Hotchkis Performance offers a Limited Warranty against defects in materials and workmanship for the term of 36 months (3 years) from the date of purchase of this product. This Warranty only applies to the original retail purchaser who retains ownership of the vehicle on which the product was originally installed. If the product is determined to be defective, Hotchkis Performance will repair, replace or refund the purchase price of the defective product at Hotchkis Performance's sole discretion, which shall fully satisfy and discharge any and all warranty claims. Any repaired or replaced product will be returned to the sender excluding the cost of freight.
be registered to qualify for warran ty at www.hotchkis.net or via the mail-in warranty card, included with the product, within 30 days of the original purchase date.
www.hotchkis.net or via the mail-in warranty card, included with the
Products must
Exclusions from Warranty
Items offered but not manufactured by Hotchkis Performance are warranted according to the manufacturer's terms and are not covered by this limited warranty. Hotchkis Perf ormance shall not be responsible for any labor, rem oval, installation, r e-installation or m aintenance cos ts. This warranty does not co ver t h e c osmetic finish or plat in g of any produc t or an y normal wear and tear to any product including, but not limited to bushings, brackets, end-links, hardware, steering components, shocks or springs. In addition, this warranty does not appl y to any products that have been:
Improperly installed or installed by someone other than a qualified, licensed auto mechanic
experienced in the installation and removal of suspension products;
Improperly serviced, misused, or modified, altered or subjected to abuse, negligence,
accident or collision;

Installed in any vehicle that has been modified; Installed on any vehicle that has carried loads in excess of automobile manufacturer

suggested weight limits; or
Installed on any vehicle that has been subject to abnormal or excessive use, including
rallying, racing, or racing-type activities or off-road use.
Limitation of Warranty
This limited warrant y is the entire and on ly warrant y for the products an d may not be m odified or supplemented by an y other person or company in an y form. Any description of the prod ucts, by anyone, is for the so le pur pos e of ident if ying them and is n ot part of the basis of the b argain, and
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