Hotchkis 22801 User Manual

B5 Audi S4/A4 #22801
Front and Rear Anti-Roll Bar Kit Installation
Instructions
Tools Required: Included In Kit: 1/ 4-wheel lift/ramps or jack stands 1/ front and rear anti-roll bars
2/ 13mm socket 2/ 4 bushings & 4 brackets 3/ 13mm wrench 3/ 2 front bushing mounting plates 4/ (2) 16mm wrenches 4/ reinforcement bracket kit 5/ 5mm allen 5/ ha rdware kit 6/ (2) 14mm wrenches 6/ 1 grease pack 7/ Blue Locktight
START WITH THE REAR BAR/REINFORCEMENT BR ACKETS.
1/ Raise vehicle using a 4-wheel lift, drive-on ramps or jack stands at the proper jack points. When using jack stands, always utilize a level surface.
2/ Once vehicle is raised, take a moment and observe the stock rear bar and the way in which it is mounted.
3/ Rear bar can be removed and installed without releasing exhaust but detach if necessary at rear. Remove the two lower end link nuts (16mm wrench) which may require holding the stud steady with the 5mm allen.
4/ Remove the four bracket bolts and nu t s. Slowly remove the bar by rolling it over the exhaust. WAIT TO INSTALL HSPORT BAR.
5/ Now install the reinforcement brackets. The driver’s side frame has two holes above the rear portion of the lower a-arm. Use the flange-headed bolts and place the head on the inside of the frame facing out. Take the black bracket marked ‘D’ and place it up against frame as shown. The ‘D’ sticker will end up against the frame, with the gusset towards the ground. Use the lock washers and lock nuts provided. Assemble with 14mm wrenches and leave loose, DO NOT TIGHTEN.
6/ Take one of the supplied billet pieces and remove one of the bolts. This allows you to open the piece and slide over the driver’s side toe link. Reattach the bolt and washer (13mm wrench) with the HSport sticker pointing towards the outside of the vehicle and tighten both bolts. You may angle the brace up against the toe link itself to get enough leverage to tighten the bolts
7/ Using the (2), 8mm x 20mm bolts and washers, attach the billet piece to
the black bracket (13mm wrench) but DO NOT TIGHTEN. The black bracket is slotted, so use the slots to maneuver the pieces in order to thread the bolts.
8/ REPEAT THIS EXACT PROCESS FOR THE PASSENGER SIDE USING THE REMAINING BLACK BRACKET. DO NOT TIGHTEN ALL THE WAY.
9/ Now, you can install the rear HSport bar but without the bushings and brackets.
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