Hotchkis 22800R User Manual

#22810 & #22800 Competition & Spor t Sway Bar Kit Installation Instructions
Thank you for choosing Hotchkis Performance Sway Bars. This kit requires both front and rear sub-frames to be dropped for stock bar removal and HSport installation. Professional installation is recomme nded but not required.
Note: Total installation time could be as much as three to four hours.
Tools Required: 16mm socket and wrench w/ exten sio n 13mm socket and wrench 5mm allen 21mm socket E12 Torx socket or wrench
Start With The Front
1/ Raise the vehicle using a four-wheel lift, ramps or jack stands. Only use a level surface and only use the manufacturer’s named jack points.
2/ Once raised, you should be able to see the stock bar at the center of the vehicle, just behind the front axle line. Take a moment and observe the way in
which this bar is mounted.
4/ Before starting on the sub-frame, di sco n nect the low er end-link from the bar using a 16mm wrench and 5mm allen.
3/ Remove the front plastic aero pan. 4/ Now, you will remove the bolts which attach the front sub-frame to the
vehicle. Note: By removing the hardware, nothing will fall from the
underside. In fact, the sub-frame, once the hardware is removed, will have to be pried-open to reach the bar.
a) Using a 16mm socket, remove the 6 bolts (3 per side) at the rear most point of the front sub-frame.
b) Using the same 16mm socket, remove the 2 bolts (1 per side)
located at the rear-inboard edge of each wheel well.
c) Using the same 16mm socket and a long extension, remove the
two bolts (1 per side) as the sub-frame turns up and just forw ard of the axle line.
d) Finally, using the same 16mm socket, remove the 4 bolts (2 per
side) at the front of the sub-frame where it slips into the two solid frame points.
5/ That’s it for the sub-frame. Now you must disconnect the lower motor mount. Using the same 16mm socket, or a wrench, remove the horizontal bolt. Then, remove the vertical bolt as shown.
6/ Before removing the front anti roll bar bracket bolts, we highly recommend you remove the four steering rack bolts. Not required but if the sub-frame is pulled down with the rack still attached, this may pop the rubber grommet from the firewall. Removing the four bolts is time consuming but so is reinstalling the grommet – you choose! Use a torx (E
12) socket or wrench. 2 bolts per side; allows more open space without
pulling on firewall grommet.
**Ride Stability Sensor : If included with your Mini, this sensor is located on the left-front suspension. Disconnect the connector before step 7**
7/ Now that the sub-frame is free, simply apply pressure to the rear to allow for more room to remove the bar. You can prop the end down using a piece of wood. Only a few inches are needed. Then, remove the four bushing bracket
bolts using the 18mm wrench. These are long bolts and take great pressure to break free.
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