Hotchkis 22435R User Manual

Installation of Hotchki s Fro n t Swa y Ba r

Sport Sway Bar Kit 22435, 22437

Mazda MX-5, RX-8

Thank you for your purchase from our new line of Mazda parts.
Please call us at 877 - 4NO - ROLL if you have any questions
regarding the service or instal lation of your Hotchkis Performanc e products.
Raising Vehicle
Removal of the front sway bar should be done at ride height, so it is recommended that the vehicle be raised by a flat alignment style rack, or place the front of the vehicle on ramps and securely block the rear wheels.
Remove front Splash Guard
To access the front sway bar you will need to remove the front splashguard. There are a series of screws and snap clips that hold it in p lace. Once all the clips and screws are removed you can set the splashguard aside.
Detach End Links
Loosen and remove the lower end link nuts from both sides, and push links aside.
Disconnect Lower Radiator Supports
mount. The radiator i s still suppor ted by the uppe r mounts, so you need not worry about th e radiator falling down.
Undo the Sway Bar Bushing Bracket Bolts
bolts are removed, the bar should be loose from the vehicle.
Remove the Front Sway Bar
ease removal, take off the bushings from the bar. It also helps raising the front of the vehicle slightly allowing the suspension to droop to gain more clearance. It’s sort of a puzzle the way the bar comes out, but rest assured, it does come out fairly easily. One of your goals when tryin to get this darn thing out is to get the sway bar ends over the steering tie rods. Normally the bar is behind the tie rods, but to get them out you need to flip the bar ends over to the front. From that point you should be able to fish it out. Try to remember how the bar comes out, for this will be the same procedure getting the new Hotchkis bar in. Note: Som e of the pictures below are of the Hotchkis bar. Pretend it’s the stock bar.
Reinstall New Hotchkis Bar
brackets. Use the supplied silicon grease to lube the inside surface of the bushings. Make sure to use thread lock compound on the subframe bushing bracket bolts and the end link nuts. Special Note: Due to the shape our bushing brackets, the ABS line bracket will need to be ground down to allow the Hotchkis bracket to sit flat. This is quite easy to do. You can use a file to grind down section in question. This will be necessary for both sides. Reuse the oem nuts for the Hotchkis installation. This sway bar is adjustable, so please refer to the following pictures to help you figure out the setup you desire.
(Please ignore the hardwa r e sho wn in the above picture)
Double Check Hardw a re
sway bar.

Installation of Hotchkis Rear Sway Bar

1R
Raising Car
Removal of the rear sway bar should be done at ride height, so it is recommended that the vehicle be raised by a flat alignment style rack, or place the rear of the vehicle on ramps and securely block the front wheels.
2R
Detach End Links
Loosen and remove the lower end link nuts from both sides, and push links aside.
3R Loosen and remove the sway bar bushing bracket bolts. There are 2 per bracket. Once the
Undo the Sway Bar Bu s h i n g Bra c ket Bolts
bolts are removed, the bar should be loose from the vehicle.
4R Repeat steps 1R through 3R in reverse order. Your new Hotchkis bar uses new bushings and
Reinstall New Hotchkis Bar
brackets. Your kit comes with flat cut washers for the bushing bracket nuts. Install these washers before you install the OEM nuts. Use the supplied silicon grease to lube the inside surface of the bushings. Make sure to use thread lock compound on the subframe bushing bracket bolts and the end link nuts. You can adjust the stiffness of the rear sway bar based on which end link hole you use. The hole closest to the end of the bar is the softer setting and the hole furthest from the end is the stiffest setting.
5R Make sure all hardware is fully tightened before driving the vehicle. You are done with the
Double Check Hardware
installation. The vehicle does not r eq ui r e an alignment after this installatio n.
Hotchkis Performance LLC
Return Policy & Limited Warra nty
Effective December 1, 2010 all Hotchkis products must be registered to qualify for warranty at
www.hotchkis.net or via t he mail-in warranty card, included with the product, within 30 days of the
original purchase date. IMPORTANT: This warranty supersedes all other warranties included with this product.
Return Policy
We want you to be completely satisfied with your Hotchkis Performance product. For products, presenting signs of shipping damage please contact the freight carrier immediately. All our products are guaranteed to be free from manufacturer’s def ec ts . If your or der arr ives wit h a manufacture defect, pl eas e contact our Custom er Servic e Department at (562) 907-7757. You will be ass igned a R eturned Goods Authorizat ion Num ber (RGA) . The pac kage you return m ust show the RGA on the out side of the package, include the original invoic e and be shipped prepaid to our facility. The product has to be unused and in its original packaging materials. Exchanges or refunds made after 30 days will be subject to a 20% restocking charge. If you purchased your Hotchkis Performance product from an authorized
dealer, you are still covered by this return policy. All returns however, should be made to your dealer, not to Hotchkis Performance directly.
Limited Warranty
Hotchkis Performance offers a Limited Warranty against defects in materials and workmanship for the term of 36 months (3 years) from the date of purchase of this product. This Warranty only applies to the original retail purchaser who retains ownership of the vehicle on which the prod uc t was originally installed. If the product is determined to be defective, Hotchkis Performance will repair, replace or refund the purchase price of the defective product at Hotchkis Performance's sole discretion, which shall fully satisfy and discharge any and all warranty claims. Any repaired or replaced product will be returned to the sender excluding the cost of freight.
www.hotchkis.net or via the mail-in warranty card, included with the product, within 30 days of the original
purchase date.
Products must be registered to qualify for warranty at
Exclusions from Warranty
Items offered but not manuf actured by Hotchkis Performanc e are warranted according to the manuf acturer's terms and are not covered by this limited warranty. Hotchkis Performance shall not be responsible for any labor, removal, installation, re-installation or maintenance costs. This warranty does not cover the cosmetic finish or plating of any product or any normal wea r and tear to any product inc luding, but not limited to bus hings, brackets , end-links, hardw are, steering components, shocks or springs. In addition, this warranty does not apply to any products that have been:
Improperly installed or installed by someone other than a qualified, licensed auto mechanic experienced in the
installation and removal of suspension products;

Improperly serviced, misused, or modified, altered or subjected to abuse, negligence, accident or collision; Installed in any vehicle that has been modified; Installed on any vehicle that has carried loads in excess of automobile manufacturer suggested weight limits; or Installed on any vehicle that has been subject to abnormal or excessive use, including rallying, racing, or racing-type

activities or off-road use.
Limitation of Warranty
This limited warranty is the entire and only warranty for the products and may not be modified or supplem ented by any other person or company in an y form. Any description of the products, by anyone, is f or the sole purpose of identifying them and is not part of the basis of t he bargain, and does not constitute a war ranty that th e products wil l conform to that description. The statem ents of any salesperso n do not constitute part of this lim ited warranty and can not be relied upon as a warranty.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. ANY IMPLIED WARRANTIES ARE DISCLAIMED TO THE FULLEST EXTENT PERMITTED BY LAW. THIS WARRANTY DOES NOT COVER CONSEQUENTIAL DAMAGES, LOSS OF TIME OR REVENUES, INCONVENIENCE, LOSS OF USE OF THE VEHICLE,
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