Hotchkis 22104R User Manual

22104R
Adjustable Rear Sway Bar Kit
Rear Bar Installation
1. Take note of the current stock sway bar installation.
3. Remove the stock sway bar endlinks.
4. Remove the four bolts holding the sway bar to the axle U-Bolts.
5. Remove the factory sway bar and U-bolts from the vehicle.
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6. Using the included white silicone grease, lube the inside of the urethane
15/16” sway bar bushings. (The silicone grease can be cleaned up with WD40.)
7. Install the urethane bushings on the bar. Place the bushing’s bracket over top the bushing.
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9. Insert the new end links through the frame bracket and install the bushing/washer/nut on the top finger-tight. The end link length is adjustable. Adjust the length of the end link by spinning the ball joint in or out on the threaded rod. Adjust the length until the rod shows approximately 12 threads from the jam nut to the stop. This is a good initial length to start off with. Fully tighten the jam nut.
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The bar has 3 stiffness holes on each side. The hole closest to the end is the softest setting. Choose a setting based on your handling needs. Insert the ball joint stud into the sway bar end hole. Secure the ball joint end using the supplied washer and nylock nut. Fully tighten this nut.
Next, fully tighten the nut on top of the end link completely
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10. The bushing brackets attached to the axle tubes have slots and the fore/aft
position can be adjusted slightly. Adjust the position so that the end link is as upright as possible. For example, if you have the end links attached to the softest setting (closest to the end), you’ll want to shift the bushing brackets towards the rear of the vehicle as much as possible. Once you are in position, tighten the U-bolts completely.
11. Double check that all fasteners are tightened.
Your installation is finished. Enjoy your new sway bars!
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Hotchkis Performance LLC
Return Policy & Limited Warra nty
Effective December 1, 2010 all Hotchkis products must be registered to qualify for warranty at product, within 30 days of the original purchase date.
IMPORTANT: This warranty supersedes all other warranties included with this product.
Return Policy
We want you to be com pletely satisfied with your Hotchkis Perform ance product. For products, presenting signs of shipping damage please contact the freight carrier immediately. All our products are guaranteed to be free from manufacturer’s defects. If your order arrives with a manufacture defec t, please contact our Custom er Service Department at (562) 907-7757. You will be assigned a Returne d Goods Authorizati on Number (RGA). T he package you return m ust show the RGA on the outsi de of the pac k age, inclu de the or iginal invo ice an d be s hipped pre paid to our facility. The product has to be unused and in it s original pack aging materials. Exc hanges or refunds made after 30 days will be subject to a 20% restoc king charge. If you purchased
your Hotchkis Performance product from an authorized dealer, you are still covered by this return policy. All returns however, should be made to your dealer, not to Hotchkis Performance directly.
Limited Warranty
Hotchkis Performance offers a Limited Warranty against defects in materials and workmanship for the term of 36 months (3 years) from the date of purchase of this product. This Warranty only applies to the original retail purchas er who retains ownership of the vehicle on which the product was originally installed. If the product is determined to be defective, Hotchkis Performance will repair, replace or refund the purchase price of the defective product at Hotchkis Performance's sole discretion, which shall fully satisfy and discharge any and all warranty claims. Any repaired or replaced product will be returned to the sender excluding the cost of freight.
be registered to qualify for warran ty at www.hotchkis.net or via the mail-in warranty card, included with the product, within 30 days of the original purchase date.
www.hotchkis.net or via the mail-in warranty card, included with the
Products must
Exclusions from Warranty
Items offered but not manufactured by Hotchkis Performance are warranted according to the manufacturer's terms and are not covered by this limited warranty. Hotchkis Perf ormance shall not be responsible for any labor, rem oval, installation, r e-installation or m aintenance cos ts. This warranty does not co ver t h e c osmetic finish or plat in g of an y prod uc t or any normal wear and tear to any product including, but not limited to bushings, brackets, end-links, hardware, steering components, shocks or springs. In addition, this warranty does not appl y to any products that have been:
Improperly installed o r installed by someone o ther than a qualified, lice nsed auto mechanic experienced in the installation and removal of suspensio n products;
Improperly serviced, misused, or modified, altered or subjected to abuse, negligence, accident or collision;
Installed in any vehicle that has been modified;
Installed on any vehicle t hat has carried loads in excess of automobile manufacturer suggested weight limits; or
Installed on any vehicle t hat has been subject to abnormal or excessive use, including rallying , racing, or racing-type activities or off-road use.
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