Hotchkis 22102 User Manual

Installation of Hotchkis Front Sway Bar

Sport Sway Bar Kit 22102

2005 Mustang

Thank you for your purchase from our new line of Mustang parts.
Please call us at 877 - 4NO - ROLL if you have any questions
regarding the service or installation of your Hotchkis Performance products.
1F Raising Vehicle
Securely block the rear wheels of the vehicle. Use a jack to lift up the front of the vehicle and use jack stands to support it. Do not remove the front wheels during installation for safety.
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2F Observe Front Bar Once the car is raised, observe the position of the front bar and take note of it’s orientation.
3F Remove Subframe Mounts Locate the 2 subframe bushing mounts. Loosen and remove the nuts that secure the bushing
brackets to the frame.
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4F Remove Endlinks and Remove Bar At the ends of the bar, loosen and remove nut that secures the endlinks to the sway bar. The
stock bar is now loose and free to be remove.
5F Lube Hotchkis Bushing Grease the inner surface of the Hotchkis bushing with the provided lube.
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6F Install endlinks onto Sway bar ends Install the Hotchkis bar ends onto the stock endlinks. At this time, determine how stiff you
would like your front sway bar. The hole closest to the end is the softest setting. Reuse the stock nut to attached the endlink to the sway bar. Fasten but do not fully tighten these nuts at this time. Leaving these semi loose will aid the rest of the installation.
7F Install Hotchkis Bushing onto the sway bar Once the endlinks are attached, spread open the bushing and install the greased bushing onto
the sway bar. Push the bracket onto the bushing.
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8F Install Hotchkis subframe mounts Rotate the bar up into position and install the Hotchkis bushing brackets onto the subframe.
Fully tighten the subframe nuts to secure the bushing bracket.
9F Fully Tighten Endlinks The endlink nuts can now be fully tightened.
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10F Double Check Hardware Make sure all hardware is fully tightened before driving the vehicle.
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Installation of Hotchkis Rear Sway Bar

1R Raising Car
Securely block the front wheels of the vehicle. Use a jack to lift up the rear of the vehicle and support with jack stands. As with the front installation, you should not remove the rear wheels.
2R Observe Rear Bar Once the car is raised, observe the position of the rear bar and take note of it’s orientation .
3R Remove Drop links Locate the 2 drop links attaching the chassis and the sway bar. Loosen and remove the bolt
that fastens the drop link to the chassis. Retain the mounting bolt for future use.
4R Remove Axle Mounts and Remove the stock bar At the ends of the sway bar, remove the stock bushing brackets. The bar will now be loose
and free to remove.
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5R Install New Hotchkis Drop links Lube the surface of the drop link bushings and install in the same manner as the stock units.
Reuse the stock mounting bolt. Fasten but do not fully tighten this bolt at this time. Leaving these semi -loose will aid the rest of the installation.
6R Lube Hotchkis Bushing Grease the inner surface of the Hotchkis bushing with the provided lube.
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7R Install Hotchkis Bushing onto the sway bar Once the endlinks are attached, spread open the bushing and install the greased bushing onto
the sway bar.
8R Install Sway bar to the Drop Links Position the sway bar up close to the drop links and install the bushing brackets as shown in
the picture. Use the provided nuts & bolts. You may fully tighten these bolts.
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9R Prepare Axle Mounts Grease the inner surface of the Hotchkis bushing with the provided lube and place the
Hotchkis bracket over it. Next, slide the Hotchkis axle mount peg into the bushing.
10R Install Axle Mounts Using the same stock nuts, install the axle mounts in the same manner as the stock units. The
tapped hole in the axle mount peg should face inboard toward to the sway bar.
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11R Attaching Sway Bar to Axle Mounts
At this time, determine how stiff you would like your rear sway bar. The hole closest to the end is the softest setting. Use the provided bolt & washer to secure the sway bar to the axle mounts. Fully Tighten the bolts.
12R Fully Tighten Drop Link Once the sway bar ends are secured, you can now fully tighten the top mounting bolt for the
drop links from step 5R.
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13F Double Check Hardware Make sure all hardware is fully tightened before driving the vehicle.
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Hotchkis Performance LLC
Return Policy & Limited Warra nty
Effective December 1, 2010 all Hotchkis products must be registered to qualify for warranty at
www.hotchkis.net or via t he mail-in warranty card, included with the product, within 30 days of the
original purchase date. IMPORTANT: This warranty supersedes all other warranties included with this product.
Return Policy
We want you to be completely satisfied with your Hotchkis Performance product. For products, presenting signs of shipping damage please contact the freight carrier immediately. All our products are guaranteed to be free from manufacturer’s def ec ts . If your order arrives wit h a manufacture defec t, pl eas e contact our Customer Service Department at (562) 907-7757. You will be ass igned a R eturned Goods Authorizat ion Num ber (RGA). The pack age you return m ust show the RGA on the out side of the package, include the original invoic e and be shipped prepaid to our facility. The product has to be unused and in its original packaging materials. Exchanges or refunds made after 30 days will be subject to a 20% restocking charge. If you purchased your Hotchkis Performance product from an authorized
dealer, you are still covered by this return policy. All returns however, should be made to your dealer, not to Hotchkis Performance directly.
Limited Warranty
Hotchkis Performance offers a Limited Warranty against defects in materials and workmanship for the term of 36 months (3 years) from the date of purchase of this product. This Warranty only applies to the original retail purchaser who retains ownership of the vehicle on which t he prod uc t was ori ginally installed. If the product is determined to be defective, Hotchkis Performance will repair, replace or refund the purchase price of the defective product at Hotchkis Performance's sole discretion, which shall fully satisfy and discharge any and all warranty claims. Any repaired or replaced product will be returned to the sender excluding the cost of freight.
www.hotchkis.net or via the mail-in warranty card, included with the product, within 30 days of the original
purchase date.
Products must be registered to qualify for warranty at
Exclusions from Warranty
Items offered but not manuf actured by Hotchkis Performanc e are warranted according to the manufac turer's terms and are not covered by this limited warranty. Hotchkis Performance shall not be responsible for any labor, removal, installation, re-installation or maintenance costs. This warranty does not cover the cosmetic finish or plating of any product or any normal wea r and tear to any product inc luding, but not limited to bus hings, brackets , end-links, hardware, steering components, shocks or springs. In addition, this warranty does not apply to any products that have been:
Improperly installed or installed by someone other than a qualified, licensed auto mechanic experienced in the
installation and removal of suspension products;

Improperly serviced, misused, or modified, altered or subjected to abuse, negligence, accident or collision; Installed in any vehicle that has been modified; Installed on any vehicle that has carried loads in excess of automobile manufacturer suggested weight limits; or Installed on any vehicle that has been subject to abnormal or excessive use, including rallying, racing, or racing-type

activities or off-road use.
Limitation of Warranty
This limited warranty is the entire and only warranty for the products and may not be modified or supplem ented by any other person or company in any form. Any description of the products, by anyone, is for the sole purpose of identifying them and is not part of the basis of the bargain, a nd does not constitute a warranty that the products will conform to that description. The statem ents of any salesperso n do not constitute part of this limited warrant y and cannot be relied upon as a warranty.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH EXTEND BEYOND THE
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