Hotchkis 2202F User Manual

64-72 A/Body, 78-88 A/G Body
Front Bar Installation
1. Look carefully at the current installation.
2. This installation can be performed without removing the front wheels. Always use proper safety devices such as jack stands or lift jacks to properly support the vehicle.
3. Loosen front bushing retaining bolts, leave a few threads engaged to support the bar.
4. Remove the factory end link from the car.
5. Support or hold the center of bar and carefully remove front bushing bolts.
6. Remove factory bar from vehi cl e, taking note of the placement of the swaybar bushings.
7. Using the included white silicone grease, grease the inside of the urethane 1 3/8” in sway bar bushings. (The silicone grease can be cleaned up with WD40.)
8. Install the urethane bushings on the bar. Make sure you position the bushing so when the bar is installed in the vehicle, the split will face the front of the car.
9. Place the bushing’s bracke t over top the bushing.
10. Install the new swaybar into the car using the included Cap Screws on the new brackets. This step will take some manipulating, as the original car was designed for a very small sway bar. You will need a ¼” or a 6mm Allen Driver Socket for this. Our swaybar set is a much larger diameter than stock bar, and our Heavy Duty sway bar bushings and brackets are larger as well. You might find it easier to slightly squeeze the brackets together in a vice to allow you to better align the bracket holes with the original factory holes. Using a ratchet or air impact, install the screws with a washer under each head. This does work very well, you just need to use some torque to install these bolts. Have patience with this step.
11. Install the new A-Arm endlinks using a ratchet and wrench.
12. Tighten end link nut to the point where the end link bushing’s diameter is just larger than it’s support washer.
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