Thank you for your purchase from our new line of Chevy parts.
Please call us at 877 - 4NO - ROLL if you have any questions
regarding the service or installation of your Hotchkis Performance products.
IMPORTANT: PLEASE READ THE ENTIRE
STARTING THIS INSTALLATION. THIS KIT IS INTENDED FOR TRUCKS NO LOWER
THAN A 6” REAR DROP. THE USE OF LOWERING BLOCKS IN CONJUNCTION
WITH A 6” REAR DROP IS AN ACCEPTABLE MEANS OF LOWERING THE REAR PAST 6”.
BE SURE TO HAVE THE REAR FRAME C-NOTCHED FOR DROPS LOWER THAN 6”.
INSTRUCTION MANUAL BEFORE
Installation of Hotchkis Rear Shocks
1
Raise the Truck
Raise the vehicle by using a drive-on alignment rack. Securely block the front
wheels of the vehicle.
2
Remove Old Shocks
Remove your old rear shocks by unfastening the top and bottom nuts & bolts. You may
discard the shocks and hardware.
3
Support the Trailing arms
Using the lifting jacks on your lift, support the rear trailing arms under the coil
springs. Jack the truck up until the rear wheels just begin to raise off the lift
surface.
4
Remove Stock Shock Mounts
Both the upper and lower shock mounts will be replaced. Using an air chisel, cut
off the rivet heads securing the upper mount to the rear frame. Completely remove
the rivets.
Next, remove the lower shock mounts by undoing the large u-bolts holding the rear
axle to the trailing arms. The lower mounts should be loose from the arms. You may
discard the upper and lower mounts.
5
Install Hotchkis Shock Mounts
Install the Hotchkis upper shock mounts as shown in the picture. Hardware is
provided for mounting to the existing rivet holes.
Install the lower shock mounts in the same manner as stock removal. Please see
picture for proper orientation and placement of side specific brackets. Secure the
lower shock mounts using the original u-bolt hardware. (Please call Hotchkis if you
would like to purchase new U-bolts P/N: T1734) Fully tighten hardware at this
time. (Tip: It is recommended that you apply anti-seize compound on the U-bolt
threads before reinstalling the nut.)
6
Install Hotchkis/Bilstein Shocks
With the mounts in place, install the shocks by starting with the lower mount.
Install the following hardware in the order shown in the picture. Leave this
hardware loose until you get the upper mount in.
Installation of Hotchkis Track Bar
New hardware is also provided for the upper mount. The Hotchkis upper mount has 2
adjustment holes. The hole toward the rear is the stiffer shock setting. Once the
shock is in place, fully tighten all shock hardware.
Lower the lifting jack from the trailing arms and you are now finished with the rear
shock installation.
1
Remove Stock Track Bar
Remove the stock track bar by undoing the left frame mount bolt and the nut
attaching the track bar to the rear end housing. Retain the frame mount hardware
for reinstallation.
2
Install Track Bar Mounts
Grab the driver side track bar mount and install it on the existing frame mount.
Use the original bolt and nut. Do not fully tighten this bolt yet.
rd
Take the shorter adjustable bar and install it on the 2nd or 3
hole on the driver
side mount bracket. Grease bushing surface with provided lube.
Attach the passenger side frame bracket to the bar using the included hardware.
Adjust the length of the support bar so that the driver side bracket is vertical and
the passenger side bracket mates to the frame rail properly.
Mark the passenger side frame rails to record all of the holes for the bracket.
(Important Note: Make sure the bracket is not too far towards the rear, which may
cause the rearward bolts to interfere with the frame support. Frame support held in
by rivets shown in above pictures.)
Drill the 6 holes using a 7/16” drill bit. (Tip: Drill pilot holes with a smaller
1/8” bit first) Watch out for any fuel lines inside the frame rail!
Once the holes are drilled, use the provided 3/8” hardware to mount the passenger
side bracket to the frame. Fully tighten this hardware and the driver side
hardware.
Next use the longer adjustable bar and mount it to the driver side frame bracket and
the passenger side lower shock mount bracket. Choose the holes that allow the bar
to be as low and as level as possible based on your ride height. You will need to
adjust the length of the track bar to match the holes up. Again, apply the supplied
grease to bushing surfaces.
Once all of the suspension members are in place, measure the distance between the
inside of the rear tires and the wheel wells. Adjust the track bar (lower one) in
or out to equalize the tire gap. Once adjusted, fully tighten all of the hardware.
You are finished with the Hotchkis rear suspension system!
Check out our other great products for your C10 Pickup at Hotchki s.net
- 11390L Tubular Lower A-Arms (Increased Caster for Stability and Cornering Grip)
- 22390 Sway Bar Kit (Reduce Body Roll and Enhance Vehicle Response)
- 30390 Anti-Squat Kit (Increased anti-squat for better launches)
- 70390 Front Shock Kit (Re-positions front B ils tein shoc k s for more travel for lowered trucks)
Hotchkis Performance LLC
Return Policy & Limite d Warra nty
Effective December 1, 2010 all Hotchkis products must be registered to qualify for warranty at
www.hotchkis.net or via t he mail-in warranty card, included with the product, within 30 days of the
original purchase date.
IMPORTANT: This warranty supersedes all other warranties included with this product.
Return Policy
We want you to be completely satisfied with your Hotchkis Performance product. For products, presenting signs of
shipping damage please contact the freight carrier immediately. All our products are guaranteed to be free from
manufacturer’s def ec ts . If your or der arr ives wit h a manufacture def ec t, pl ease contact our Cust omer Service Department
at (562) 907-7757. You will be assigned a Returne d Goods Authorizat ion Num ber (RGA) . The pac kage you return m ust
show the RGA on the out side of the package, include the original invoic e and be shipped prepaid to our facility. The
product has to be unused and in its original packaging materials. Exchanges or refunds made after 30 days will be
subject to a 20% restocking charge. If you purchased your Hotchkis Performance product from an authorized
dealer, you are still covered by this return policy. All returns however, should be made to your dealer, not to
Hotchkis Performance directly.
Limited Warranty
Hotchkis Performance offers a Limited Warranty against defects in materials and workmanship for the term of 36 months
(3 years) from the date of purchase of this product. This Warranty only applies to the original retail purchaser who retains
ownership of the vehicle on which the product was originally installed. If the product is determined to be defective,
Hotchkis Performance will repair, replace or refund the purchase price of the defective product at Hotchkis Performance's
sole discretion, which shall fully satisfy and discharge any and all warranty claims. Any repaired or replaced product will
be returned to the sender excluding the cost of freight.
www.hotchkis.net or via the mail-in warranty card, included with the product, within 30 days of the original
purchase date.
Products must be registered to qualify for warranty at
Exclusions from Warranty
Items offered but not manuf actured by Hotchkis Performanc e are warranted according to the manufac turer's terms and
are not covered by this limited warranty. Hotchkis Performance shall not be responsible for any labor, removal,
installation, re-installation or maintenance costs. This warranty does not cover the cosmetic finish or plating of any
product or any normal wea r and tear to any product inc luding, but not limited to bus hings, brackets , end-links, hardw are,
steering components, shocks or springs. In addition, this warranty does not apply to any products that have been:
Improperly installed or installed by someone other than a qualified, licensed auto mechanic experienced in the
installation and removal of suspension products;
Improperly serviced, misused, or modified, altered or subjected to abuse, negligence, accident or collision;
Installed in any vehicle that has been modified;
Installed on any vehicle that has carried loads in excess of automobile manufacturer suggested weight limits; or
Installed on any vehicle that has been subject to abnormal or excessive use, including rallying, racing, or racing-type
activities or off-road use.
Limitation of Warranty
This limited warranty is the entire and only warranty for the products and may not be modified or supplem ented by any
other person or company in any form . Any description of the products, by anyone, is f or the sole purpose of identifying
them and is not part of the basis of the barga in, and d oes not constitute a war ranty that th e products wil l conform to that
description. The statem ents of any salesperso n do not constitute part of this limited warrant y and cannot be r elied upon
as a warranty.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH EXTEND BEYOND THE
DESCRIPTION ON THE FACE HEREOF. ANY IMPLIED WARRANTIES ARE DISCLAIMED TO THE
FULLEST EXTENT PERMITTED BY LAW. THIS WARRANTY DOES NOT COVER CONSEQUENTIAL
DAMAGES, LOSS OF TIME OR REVENUES, INCONVENIENCE, LOSS OF USE OF THE VEHICLE,
DAMAGE TO THE VEHICLE OR COMPONENTS OF THE VEHICLE, ANY OTHER TYPE OF
CONSEQUENTIAL DAMAGES, OR OTHER INCIDENTAL OR INDIRECT DAMAGES. HOTCHKIS’
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