Record the MODEL and SERIAL NUMBER of your Air Jet Sieve and always refer to them when
ordering replacement parts or requesting service assistance.
Please refer to pages 46 through 56 for additional Service Information
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
IMPORTANT NOTICE:
(1) Before installing, operating or maintaining this instrument, carefully read this Manual and
follow the safety recommendations in Section 3.
(2) Reproduction of this manual in part or in whole is strictly prohibited without prior permission
from Hosokawa Micron Powder Systems.
(3) The contents of this manual are subject to change without notice.
(4) The contents of this manual have been carefully prepared. If you have any questions, find
errors or omissions, please contact Hosokawa Micron Powder Systems.
(5) Hosokawa Micron Powder Systems does not permit the improper use or handling of this
product by a third party. Only Hosokawa Micron Powder Systems service personnel are
authorized to repair or modify this product. Note that Hosokawa Micron Powder Systems
assumes no responsibility for damage or injury attributed to repairs, changes, etc. performed
by a third party.
(6) Hosokawa Micron Powder Systems assumes no responsibility for damages or injury
resulting from the attaching, using options or consumables other than Hosokawa Micron
Powder Systems genuine qualified parts.
(7) The software of this product is owned by Hosokawa Micron Powder Systems and copyright
protected. Copying the software and/or instruction manual in part or whole without
permission from Hosokawa Micron Powder Systems is prohibited.
(8) The MAJSx was designed for use with the Hosokawa Micron Test Sieve Screens. While other
manufactures screens can and do fit the instrument, Hosokawa Micron Powder Systems
cannot guarantee operational results and is not responsible should any damage occur.
(9) The warranty period of this machine is one (1) year from the date of shipment. Any
Dismantling, Tampering “Opening” or “Removal” of Fixed Components will VOID the
Warranty, unless specified herein.
Introduction
The Mikro Air Jet Sieve® is a highly accurate and reliable particle size analyzer designed for determining
the particle size distribution of dry powder ranging from 20 μm to 4,750 μm.
Record your Air Jet Sieve MODEL and SERIAL NUMBER.
Refer to them when ordering replacement parts or requesting service assistance.
Page 2 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
CRITICAL INFORMATION:
This Instruction Manual describes the proper and safe operation of the Hosokawa Micron Product.
It is important that this Instruction Manual be read and fully understood before equipment
installation, operation, maintenance and/or inspection of this instrument. Especially, complete
understanding of the warning labels, as contained in this manual for safe operation of this
instrument.
Prediction of all possible operation hazards as defined in the manual is impossible however; the
dangers can be minimized by following the instructions described in this manual. Operate this
device with great care and make every endeavor to avoid any accident or damage to the device.
Page 3 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
Table of Contents
Section 1: Process Description .................................................................................................................... 5
Section 2: Principles of Operation .............................................................................................................. 6
Section 13-1: Aftermarket Service Regional Parts Coordinators .................................................... 56
Page 4 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
Section 1: Process Description
The Mikro Air Jet Sieve® – Model X2 (MAJSx2) is easy to operate and quickly determines particle size with
a short series of sieve test screens. The system utilizes the pneumatic sieving principle that enhances the
accuracy and reproducibility of particle size analysis. Use of this device has become a preferred method
for such tasks as quality assurance of incoming raw materials and confirmation of final product
specifications.
While under negative pressure sample particles are dispersed and de-agglomerated by means of a
positive airflow introduced upward through the rotating slit wand. Those particles small enough to pass
through a defined Test Sieve opening are carried in the airflow to the vacuum collector.
Precise particle size ranging from 20 to 4,750 μm can quickly be determined. This unique rotating wand
method also eliminates the need for tapping or brushing and increases reproducibility with controlled
measurements of pressure drop and duration. Overall the system is designed to operate cleaner, quieter
and requires less space than other types of similar analytical equipment.
The most important variables to insure a repeatable analysis using the Mikro Air Jet Sieve® are as follows:
The Sample Volume.
The Vacuum Pressure.
The Sieving Time.
The Test Sieve Screen Integrity.
Page 5 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
CRITICAL OPERATION INFORMATION:
The MAJSx2 was designed for use with the Hosokawa Micron Test Sieve Screens. While certain
manufactures screens can and do fit the instrument, Hosokawa Micron Powder Systems cannot
guarantee operational results and is not responsible should any damage occur.
Hosokawa Micron 200mm diameter Test Sieve Screens are supplied with a Blue Test Sieve Gasket and a
Black O-Ring. Remove and Discard the Blue Test Sieve Gasket. ONLY the Black O-Ring is to be used
on the Test Sieve Screen for proper vacuum seal.
Section 2: Principles of Operation
The Mikro Air Jet Sieve® - Model x2 (MAJSx2) is a highly accurate and reliable particle size analyzer
designed to determine the particle size distribution of dry powders ranging from 20 to 4,750 micron. The
short sieving times at each sieve cut point are obtained by a reverse air current jetting out of a rotating air
wand beneath the Test Sieve Screens. This jetting air action disperses and distributes the analysis
material across the surface of the Test Sieve Screen. A Vacuum Fines Collector produces the required
airflow jetting action. The same airflow carries the fines fraction that passes through the Test Sieve
Screen, according to the principle of aerodynamic sifting. The fines fraction is then collected in either a
High Efficiency Cyclone or the Vacuum Fines Collector. A step-by-step description of this sieving action of
the Mikro Air Jet Sieve® as shown on Air Flow Diagram Sketch No.: 011414.1, on page 7 of 56 is as
follows:
Air enters through the Air Inlet opening located on the back of the MAJSx2.
Air continues through the duct to the hollow rotation wand.
Air exits the special shaped slot in the top of the rotating wand with sufficient velocity to pass through
the Test Sieve Screen.
The wand is propelled by the electric motor, thereby sweeping the complete diameter of the sieving
area.
The jet of air distributes, de-blinds, (dislodges) and possibly de-agglomerates the powder analysis
sample residing on the top surface of the Test Sieve Screen.
Those particles fine enough to pass through the Test Sieve Screen are carried away in the air stream
and collected in the vacuum and/or cyclone.
Air and fine particles enter the primary discharge duct and exit the MAJSx2.
The vacuum pressure is set by the operator on the “Testing” screen (while in the advance mode) or
“Sieving” screen (while in the basic mode) and is automatically adjusted internally by a rotating valve
located between the “Air Inlet” and “Vacuum” air ducts.
The recommended vacuum pressure range, displayed on the “Testing” screen (while in the advance
mode) or “Sieving” screen (while in the basic mode) of the MAJSx2 during operation, should read
between 8 and 16 inches water column. Refer to page 49 for vacuum gauge verification procedures.
Utilizing the standard MAJSx2 arrangement, the fine dust particles and air exit the main unit and travel
through the vacuum hose to the vacuum collection canister.
If an optional cyclone is attached the dust-laden air is redirected to the cyclone and based upon the
efficiency of the cyclone the coarse particles are collected in the cyclone container and the ultra-fines
are carried in the air stream to the vacuum collection canister.
Page 6 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
Sketch No.: 011414.1
Page 7 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
SECTION 3 - 1:
Precautions
SECTION 3 - 2:
Electrical Shock
SECTION 3 - 3:
Personal Protective Equipment
SECTION 3 - 4:
MSDS (MATERIAL SAFETY DATA SHEET)
SECTION 3 - 5:
First Aid
SECTION 3 - 6:
Administrators and Supervisors of Operators’ Instructions
CAUTION:
Indicates that handling the machine improperly could result in severe personal injury, death or
serious property damage.
Locate the MAJSx2 in an area where the electrical components will not be exposed to water.
Locate the MAJSx2 in a place where it will not be adversely affected by high temperature, high
humidity or excessive dust. A safe operating temperature range is -10˚C ~ 60˚C (14˚F ~ 140˚F)
Relative humidity should not exceed 90% non-condensing.
Do not subject the MAJSx2 to strong shock or vibration. Doing so can and will result in failure of
the MAJSx2.
As specified by the Material Safety Data Sheet (MSDS) of the powder being analyzed, use
proper personal protection and/or a suitable respirator in accordance with plant policy, OSHA or
local regulations
Section 3: Safety
Section 3-1: Precautions
The precautions shown below are for safe operation of the MAJSx2.
In this instruction manual, in order to use the MAJSx2 safely, the following indications and symbols are
used to identify precautions.
Page 8 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
WARNING:
The instrument is to be properly grounded (earthed); not doing so may result in an electric
shock.
While the machine is energized and running, never open the Access Covers. Doing so may
cause injury.
Before performing maintenance, inspection, etc., turn OFF the power to the main body and
disconnect the power plug from the power receptacle. When touching parts in the machine,
wait for approximately 10 seconds or more after disconnecting the power plug. Not doing so
may cause an electric shock
Use ONLY the supplied power cable. If a power cable other than the one supplied is connected,
a fire, electric shock or serious failure may result.
Do not damage, place a heavy object on or forcedly pull the power cord. Doing so may result in
a fire and/or electric shock.
Do not use the machine in a place where combustible gas or ignitable products may be
present. Doing so may result in a fire.
Do not modify the machine.
This machine is not rated for use in a hazardous environment. Do not analyze flammable or
explosive materials.
When cleaning the pan area, refer to the maintenance service section of this manual for
additional information.
Use properly grounded power outlets for the MAJSx
2
, vacuum and all auxiliary equipment
attached to the sieving device
Page 9 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
Do not open the Access Covers on the bottom of the
instrument when energized.
Touching the electronic components inside may result in an
electric shock or damage to the electronics.
To protect the instrument from the effects of static electricity confirm the following:
Confirm that the Main Access Cover is attached with all four mounting threaded rubber
pads and that all of the pads are securely tightened and are in good condition.
Confirm that the touch screen panel bottom plate is attached and secured with all five (5)
screws.
Use properly grounded power outlets for the MAJSx2, vacuum and all auxiliary equipment
attached to the sieving device.
Section 3-2: Electrical Shock
Section 3-3: Personal Protective Equipment
When operating this instrument, wear dustproof goggles, dustproof masks, gloves, etc. as
required.
Section 3-4: Material Safety Data Sheet (MSDS)
When using this machine, carefully read and follow the MSDS pre-cautions for the specific powder
sample being analyzed.
Section 3-5: First Aid
In the event the analyzed powder comes in contact with the operators’ eyes, skin or is inhaled,
administer First Aid in accordance with the prior reviewed powder MSDS.
Before installing, operating or maintaining this equipment all individuals involved in the installation,
operation and maintenance must carefully read and understand the contents of this manual and
follow the Safety Recommendations.
Page 10 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
MAJSx2
Mikro Air Jet Sieve® with threaded Wand
Tapping Hammer
Sieve Brush
Polycarbonate Test Sieve Screen Cover
Power Cord - IEC 60320 C-13 plug
Vacuum Cord Adapter with IEC 60320 C-14 and
appropriate receptacle.
Operation Manual
Vacuum (Model No.: 390 – 30 - 118)
Main Vacuum (Application Specific)
One (1) Primary collection bag (390 & 30 only)
One (1) minimum two (2) meter length of hose
with connection cuffs
For 110 volt vacuums - Power Cord Adapter
For 220 volt vacuums - one (1) C-14 fitting is
mounted on vacuum power cable.
Manufacturers Operation Manual
No.:390
No.:118
No.: 30
Compatible Electronic Balances
consisting of:
Balance Main Body
(DEFAULT Interface Settings)
Balance Pan
Balance Pan Support
Communication Cable
(Serial type in accordance with the
manufacturers specifications)
Power transformer
Manufacturers Operating / Instruction Manual
Mettler Toledo
model MS1602S
Rice Lake
model TP-3200
Shimadzu
model UX4200H
Section 4: What is in the Box
Section 4-1: Major Components
Page 11 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
The back of the MAJSx2 is to be positioned no less than a minimum of six
(6) inches from a wall or a solid obstruction to enable the operator easy
access to the “Power” switch and the Circuit protector.
Section 5: Unpacking and Installation
Unpack and remove the MAJSx2 from the shipping box. Confirm receipt of all required
components as detailed in the “What’s in the Box” section.
Place the accessories (sieve cover, tapping hammer, sieve brush, power cord and, depending
upon the model, the USB “Flash Drive” and CAT 5 cable) aside for the moment.
Locate the MAJSx2 on a level, firm horizontal laboratory bench/table capable of sustaining
vibration and positioned for easy operator access.
Refer to General Arrangement Drawing below for dimensions. The MAJSx2 weighs approximately
26 Lbs. (11.8 kg). All necessary CAUTIONS are to be used when lifting the instrument.
Prior to attaching the power cord to the MAJSx2, confirm that a 3-prong 90 to 240 volt, 50/60 hertz
grounded house outlet is within three (3) feet (36 inches) (1 meter) of the MAJSx2. The electrical
power outlet should have “Ground” (“Earth”) protection, and rated for a minimum of 15Amps@110
volt / 10Amps@230 volt, 60/50 Hertz.
Confirm that the power switch, located on the back of the MAJSx
the power cord into the receptacle located on the back (labeled “A/C IN”) of the MAJSx. Insert the
opposite end of the power cord into the house power receptacle.
MAJSx2 ADVANCED OPERATION: Insert the USB “Flash Drive” into one of the USB ports
located on the back (labeled “USB”) of the MAJSx2 for additional storage capacity. Note: The
MAJSx2 will recognizes each USB “Flash Drive” by clicking on the ICON located in the upper
left corner of the display.
Open/Unpack the vacuum and confirm receipt of all the required components (Vacuum Main Body,
One (1) Primary collection paper bag, and one (1) two (2) meter length (minimum) of hose with
connection cuffs, Power Cord, and Operation Manual). Additionally, confirm that the filters are
properly installed in accordance with the manufacturer’s instruction manual. Prior to closing the
vacuum, familiarization with the inside of the vacuum, especially the filter installation, is
recommended. Where ever possible, locate the vacuum, depending upon the vacuum physical
size, beneath or alongside of the lab bench/table. If mounted beneath the lab bench/table, to
eliminate the hose from being draped over the top of the bench/table, drill a 2.5 inch (63.5 mm)
diameter hole in the bench/table countertop. This size hole will provide ample clearance to pass
both the vacuum hose and vacuum power cord through the countertop making for a cleaner
installation.
After locating the vacuum under the bench/table or in another convenient location, plug the
vacuum power cord connector into the MAJSx2 female vacuum power receptacle, (rated for
15Amp@110 volt / 10A@230 volt) located on the back of the MAJSx2. NOTE: the vacuum
operating voltage MUST be the same as the voltage that is supplied to the MAJSx2. In order to
achieve reproducible analysis results using the MAJSx2, the vacuum MUST always be plugged
into the MAJSx2 power outlet IEC 60320 C-13 receptacle (or adapter), (rated for 15Amp@110 volt
/ 10Amp@230 volt) located on the back of the MAJSx2. The vacuum’s power switch MUST always be in the “ON” position.
Using the supplied vacuum hose, connect the vacuum hose to the MAJSx2 vacuum port located on
the back of the MAJSx2, labeled “Vacuum Inlet”.
Page 12 of 56
2
, is in the “OFF” position. Insert
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
The MAJSx2 Advanced Model can be set-up to Print either directly to an
attached printer or to a Corporate Local Area Network (LAN) printer.
Installation / Powering the MAJSx2
Section 5: Unpacking and Installation(continued)
ELECTRONIC BALANCE FOR MAJSx2 ADVANCED OPERATION: Open/unpack the electronic
balance and confirm receipt of all the required components (balance main body, balance pan,
balance pan supporter, interface communication cable, power transformer, and instruction
manual). Depending upon the Electronic Balance Manufacturer, connect the supplied RS232
serial cable. The Electronic Balance MUSTalways be powered “ON” and connected to the
MAJSx
MAJSx2, the balance factory DEFAULT RS232 interface settings MUST be used.
Compatible balances are: Mettler Toledo model MS – Shimadzu model UX and Rice Lake
model TP
PRINTER FOR MAJSx2 ADVANCED PRINTING OPERATION: Confirm receipt of all required
components. The Printer components include the printer main body, toner cartridge; installation/
warranty guide, operations manual, and power cord, a USB Cable or a CAT 5 Network (LAN)
cable will be required for connection to the MAJSx2. When using a direct connected printer, locate
the printer, depending upon its physical size, as close as possible to the MAJSx2. After positioning
the printer, plug the printer power cord into an independent wall socket. Next make certain to
connect the printer USB cable to one of the USB ports located on the back of the MAJSx2. After
connecting the components, follow the manufacturer’s instructions to complete the installation.
When connecting the MAJSx
recommended to contact the local IT Department for installation clearances and
recommendations.
2
, prior to powering “ON” the MAJSx
2
ADVANCED model to a “CORPORATE LAN NETWORK” it is
2
. In order for the balance to communicate with the
Store the installation, operation and warranty manuals/guides in a safe location for future
reference.
In order to achieve reproducible analysis results using the MAJSx2, the vacuum MUST always be
plugged into the Vacuum Power outlet located on the back of the MAJSx2.
The vacuum power switch, located on the vacuum body MUSTalways be in the “ON” position.
The vacuum power outlet located on the back of the MAJSx2 is rated for a maximum of 15
Amp@230V, 50/60Hz, single phase.
When operating the MAJSx2 in Basic Mode, the instrument is NOT capable of communicating with
a balance and/or a printer.
When operating the MAJSx2 in the Advance mode, it is suggested that the Electronic Balance be
powered “ON” and connected to the MAJSx2, prior to powering “switching” ON” the MAJSx
2
.
When operating the MAJSx2 in the Advance mode, the MAJSx2 will display an ICON when a USB
“Flash Drive” and a Balance are connected and communication has been established.
The USB “Flash Drive” is used as an alternate storage location.
Connect the electrical power cord of the MAJSx2 and, if operating in the Advance mode, the
optional balance and printer to a suitable sized wall outlet, proper voltage 90 - 240V, 50/60Hz,
single phase.
Page 13 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
Section 6: General Arrangement Drawing
(Front View)
(Top View)
Page 14 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
Section 7: MAJSx2 Operation Component Layout
Page 15 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
Section 8: Preparing the MAJSx2 Air Jet Sieve
Section 8-1: Power/Communication Panel
(See Figure 1 - Left to Right)
Power “On/Off” switch
Main power “A/C IN” supply 90-240 volt, single phase, 50/60 hertz, current draw without the
vacuum attached is 0.5 amperes at 110 volt 60 Hertz, Single Phase.
Vacuum power “VACUUM” supply port, the vacuum MUST always be connected to the software
o Three (3) USB ports permitting the connection of USB devices.
o One (1) RS232 DB9M serial port “SCALE” for the connection of a balance
o Local Area Network “LAN” port (CAT 5).
Section 8-2: Cable Connection
Insert the power cord in the “A/C IN” receptacle located on the back of the MAJSx
Insert/Connect the Vacuum power cord (or the vacuum power adapter cord) to the “VACUUM”
receptacle.
MAJSx Advanced Operation Only
o Connect a compatible “Balance”communication cable to the RS232 “SCALE” port
o Confirm that the Balance is recognized by the software and that the “Balance” ICON is
visibly dark black in the upper right corner of the screen. (see Figure 14).
o Connect the Network cable to the “LAN" port.
o Insert a USB “Flash Drive” into one of the USB ports on the back of the MAJSx2.
o Confirm that the USB “Flash Drive” is recognized by the software, and that the “USB”
ICON is visibly dark black in the upper left corner of the screen. (see Figure 4).
Figure 1
Page 16 of 56
OPERATING AND MAINTENANCE MANUAL
Mikro Air Jet Sieve®
Section 9: Basic Model Operating Procedure (Factory Default)
(For the Advanced Model (MAJSx
2
-a) proceed to page 23)
Section 9-1: Power-up the MAJSx
2
Basic Operation Mode
For the system to perform properly, connect the vacuum hose and the vacuum power cable to the
appropriate ports before energizing the MAJSx2-b.
Confirm that the vacuum is plugged into the MAJSx2 “VACUUM” receptacle (outlet) and that
the suction hose is connected to the “VACUUM” port (see Figure 1), both located on the
back of the MAJSx2-b.
Figure 2 Figure 2a
Confirm that the vacuum power switch is in the “ON” position.
Next, energize the MAJSx2-b, by pressing the “On/Off” rocker switch to the “ON” position located
on the back of the MAJSx2-b as displayed in Figures 1.
The touch screen of the MAJSx2-b will briefly display the Hosokawa Logo during the software
startup. (see Figure 3)
Figure 3
Page 17 of 56
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