Hoshizaki American, Inc. KM-650MAH Part Manual

Hoshizaki America, Inc.
Hoshizaki
Models KM-650MAH
“A Superior Degree
of Reliability”
www.hoshizaki.com
KM-650MWH KM-650MRH
PARTS LIST
Number: 71264 Issued: 11-28-2006 Revised: 2-1-2011
CONTENTS
Auxiliary Codes ...................................................................................................................... 3
Note About Ordering Parts .................................................................................................... 3
Material Abbreviations ........................................................................................................... 4
A. Ice Cuber Assembly .......................................................................................................... 5
KM-650MAH ...................................................................................................................... 5
KM-650MWH ..................................................................................................................... 8
KM-650MRH ....................................................................................................................11
B. Refrigeration Circuit ......................................................................................................... 14
KM-650MAH .................................................................................................................... 14
KM-650MWH ................................................................................................................... 20
KM-650MRH ................................................................................................................... 26
C. Water Circuit .................................................................................................................... 32
D. Control Box Assembly ...................................................................................................... 35
KM-650MAH .................................................................................................................... 35
KM-650MWH, KM-650MRH ............................................................................................ 38
E. Label Location ................................................................................................................. 41
KM-650MAH .................................................................................................................... 41
KM-650MWH ................................................................................................................... 43
KM-650MRH ................................................................................................................... 45
F. Top Panel Assembly ......................................................................................................... 47
G. Front Panel Assembly ..................................................................................................... 48
KM-650MAH .................................................................................................................... 48
KM-650MWH, KM-650MRH ............................................................................................ 49
H. Pump Motor Assembly..................................................................................................... 50
J. Accessories & Packaging ................................................................................................. 51
2

Auxiliary Codes

KM-650MAH
R-0 July 2006 S-1 January 2007 S-2 May 2007 T-0 January 2008 U-0 January 2009 U-1 February 2009 V-0 February 2010 V-1 March 2010 V-2 May 2010 V-3 June 2010 V-4 August 2010
KM-650MWH
R-0 July 2006 S-1 January 2007 T-0 January 2008 U-1 June 2009 V-0 January 2010 V-1 March 2010 V-2 May 2010 V-3 June 2010 V-4 August 2010
KM-650MRH
R-0 July 2006 S-1 January 2007 T-0 January 2008 U-0 January 2009 U-1 February 2009 U-2 July 2009 V-0 January 2010 V-1 March 2010 V-2 May 2010 V-3 June 2010 V-4 August 2010
Auxiliary Code Breakdown
The auxiliary code is the rst two characters in the serial number. The rst character indicates the year. Years progress or regress in alphabetical order. The series runs from "A" through "V" and the letters "I" and "O" are skipped. The second character indicates signicant part changes within a year. Base is "0" and this number advances for each change. In cases where there is a letter in parentheses, this designates the month. This is the last character in the serial number. The series runs from "(A)" through "(M)" and the letter "(I)" is skipped. This designation is only included when identifying a parts change within an auxiliary code.

Note About Ordering Parts

Most assemblies cannot be ordered as complete units; parts in the assemblies generally must be ordered separately.
3

Material Abbreviations

ALUMINUM AL = Aluminum
COPPER CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene - styrene AC = Polyacetal EVA = Ethylene vinyl acetate PA = Polyamide = Nylon PC = Polycarbonate PE = Polyethylene PES = Polyester PETP = Polyethylene terephthalate = Tetlon PP = Polypropylene PS = Polystyrene PTFE = Polytetrauoroethylene = Teon PUR = Polyurethane PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile EPDM = EP rubber NBR = Nitrile butadiene rubber NR = Natural rubber NP = Neoprene SI.R = Silicone rubber SY.R = Synthetic rubber EPH = Epichlorohydrin
STEEL
GS = Galvanized steel SS = Stainless steel PS = Plated steel PAS = Primed steel
4

A. Ice Cuber Assembly

KM-650MAH

R-0 to V-4
1
11
F
21
6a
6
4
5
G
18
G1
17
24
10
24a
E
9a
9
20
C
22a
22
D
D1
B
16
8
15
S-2 (E), U-1 & later
8a
26
23
3
19
U-1 (M) and Later
R-0 to U-1 (L)
3a 3b
7
27
26
14
13
26
2
12
2a
28
For thermostat, see "D. Control Box Assembly"
R-0, S-1, S-2 (L) to U-0
25
13
5
26
Title: A. Ice Cuber Assembly Model: KM-650MAH
Required Number
S-2
(L)
Index
No. Description
B Refrigeration Circuit - 1A1210A01 1 1 -
C Water Circuit - 1A0283A08 1 1 1 1 1 1 1 -
D Control Box Assembly - 2A3855A01 1 - 1 -
D1 T2 Screw 4×8 7P31-0408 3 3 3 3 3 3 3 3
E Label Location - 3A4024A01 1 - 1 -
F Top Panel Assembly SS 3A3878A01 1 1 1 1 1 1 1 1 G Front Panel Assembly SS 2A2243G01 1 1 1 1 1 1 1 1
G1 Truss Head Screw 4×8 SS 7C32-0408 1 1 1 1 1 1 1 1
1 Evaporator Case - 1A0579G02 1 1 1 1 1 1 1 1 2 Base (includes item 28) - 2A2146G15 1 - 1 -
2a FT Screw 4×8 7F31-0408 7 7 7 7 7 7 7 7
3 Frame - 3A2503G01 1 1 1 1 1 1 -
3a Truss Head Screw 4×8 SS 7C32-0408 1 1 1 1 1 1 1 1
3b Truss Head Screw 4×25 SS 7C32-0425 2 2 2 2 2 2 2 2
4 Square Washer Brass 433537-02 1 1 1 1 1 1 1 1 5 Grounding Screw Brass 433304-02 1 1 1 1 1 1 1 1 6 Junction Box Cover GS 433410-01 1 1 1 1 1 1 1 1
6a T2 Screw 4×8 7P31-0408 1 1 1 1 1 1 1 1
7 Base Cover SS 321525G01 1 1 1 1 1 1 1 1 8 Side Panel (R) SS 2A2117G02 1 1 1 1 1 1 1 1
8a T2 Screw 4×8 SS 7P32-0408 1 1 1 1 1 1 1 1
9 Control Box Cover GS 3A2371-01 1 1 1 1 1 1 1 1
9a T2 Screw 4×8 7P31-0408 3 3 3 3 3 3 3 3
10 Front Insulation - 215731G02 1 1 1 1 1 1 1 1 11 Top Insulation - 215730G01 1 1 1 1 1 1 1 1
12 Silicone Hose L=380 7730I3812 1 - 1 -
13 Strap - 435487-01 1 1 1 1 1 1 -
14 Thumbscrew Black 415949G11 2 - 2 -
15 Bulb Holder - 3A3903-01 1 -
Bin Control Switch Mount - 3A4463-01 1 1 1 1 1 1 16 Foam Seal L=270 8208-0005 1 1 1 1 1 1 1 1
17 Louver - 1A0547-01 2 2 2 2 2 2 2 2
Material or Model Number Part Number
1A1210A02 1 1 1 ­1A1661A01 1 1 ­1A1973A01 1
1A0283A02 1
2A3855A03 1 - 1 1 1 1 -
2A6056A01 1
3A5098A01 1 1 ­3A5607A01 1 1 1 ­3A5913A01 1
2A4319G09 1 1 1 1 ­2A5295G06 1 1
3A5600G01 1 1
L=325 7730-1114 1 1 -
R-0 S-1
S-2
(E)
to
U-0
1 -
U-1
(B-H)
U-1
(J)
U-1
(K-L)
U-1 (M)
to
V-1
V-2
to
V-4
6
Title: A. Ice Cuber Assembly Model: KM-650MAH
Required Number
S-2
(L)
Index
No. Description
18 Air Filter - 2A2062G01 2 2 2 2 2 2 2 2 19 Push Retainer PS125306PG 4A2414-01 6 6 6 6 6 6 6 6 20 Bushing SR-34-2 420472-05 1 1 1 1 1 1 1 1 21 Cable Tie CV-200 8911-0200 1 1 1 1 1 1 1 ­22 Barrier GS 4A0352-01 1 1 1 1 1 1 1 1
22a T2 Screw 4×8 7P31-0408 2 2 2 2 2 2 2 2
23 Gasket L=554 4A0808L02 1 1 1 1 1 1 1 1 24 Barrier-Insulation GS 4A1167-01 1 1 1 1 1 1 1 1
24a T2 Screw 4×8 7P31-0408 2 2 2 2 2 2 2 2
25 Bin Control - 2A4393G01 1 - 1 1 1 1 1 26 Thumbscrew Black 415949G10 1 7 1 7 7 7 6 6 27 Capillary Ring - 425307-01 1 1 1 1 1 1 ­28 Base Side Panel (R) - 2A2147-01 1 1 1 1 1 1 1 1
Material or Model Number Part Number
R-0 S-1
S-2
(E)
to
U-0
U-1
(B-H)
U-1
(J)
U-1
(K-L)
U-1 (M)
to
V-1
V-2
to
V-4
7
A. Ice Cuber Assembly

KM-650MWH

R-0 to V-4
F
8
7a
14
7
16
E
G
R-0 to V-1
15
16a
G1
6
5
13
11
1
11a
9
D1
D
19
R-0 to V-1
C
3
B
21
26
25
R-0 to U-1 (L)
U-1 (M) and Later
4a
R-0 to V-1
4
4b
23
20
22
24
2a
2
27
For thermostat, see "D. Control Box Assembly"
R-0 to T-0
12
U-1 & later
10
10a
25
17
18
25
23
25
8
Title: A. Ice Cuber Assembly Model: KM-650MWH
Required Number
U-1
R-0
Index
No. Description
B Refrigeration Circuit - 1A1212A01 1 -
C Water Circuit - 1A0283A08 1 1 1 1 -
D Control Box Assembly - 2A3855A02 1 -
D1 T2 Screw 4×8 7P31-0408 3 3 3 3 3
E Label Location - 3A4025A01 1 -
F Top Panel Assembly SS 3A3878A01 1 1 1 1 1 G Front Panel Assembly SS 2A2253G01 1 1 1 1 -
G1 Truss Head Screw 4×8 SS 7C32-0408 1 1 1 1 1
Material or Model Number Part Number
1A1662A01 1 1 1 ­1A1990A01 1
1A0283A02 1
2A3855A04 1 1 1 -
2A6056A02 1
3A5129A01 1 ­3A5608A01 1 1 ­3A5920A01 1
3A5997G01 1
to
T- 0
U-1
(F-H)
U-1
(J-L)
(M)
to
V-1
V-2
to
V-4
1 Evaporator Case - 1A0579G02 1 1 1 1 1 2 Base (includes item 27) - 2A2146G08 1 -
2A4319G04 1 1 ­2A5295G01 1 1
2a FT Screw 4×8 7F31-0408 7 7 7 7 7
3 Base Cover SS 321525G01 1 1 1 1 1 4 Frame ABS 3A2503G01 1 1 1 -
3A5600G01 1 1 4a Truss Head Screw 4×8 SS 7C32-0408 1 1 1 1 1 4b Truss Head Screw 4×25 SS 7C32-0425 2 2 2 2 2
5 Square Washer Brass 433537-02 1 1 1 1 1 6 Grounding Screw Brass 433304-02 1 1 1 1 1 7 Junction Box Cover GS 433410-01 1 1 1 1 1
7a T2 Screw 4×8 7P31-0408 1 1 1 1 1
8 Top Insulation - 215730G01 1 1 1 1 1 9 Front Insulation - 215731G02 1 1 1 1 1
10 Side Panel (R) SS 2A2117G02 1 1 1 1 1
10a T2 Screw 4×8 SS 7P32-0408 1 1 1 1 1
11 Control Box Cover GS 3A2371-01 1 1 1 1 1
11a T2 Screw 4×8 7P31-0408 3 3 3 3 3
12 Bulb Holder - 3A3903-01 1 -
Bin Control Switch Mount - 3A4463-01 1 1 1 1 13 Bushing SR-34-2 420472-05 1 1 1 1 1 14 Cable Tie
15 Air Filter - 2A2062G01 1 1 1 1 ­16 Barrier-Insulation GS 4A1167-01 1 1 1 1 1
16a T2 Screw 4×8 7P31-0408 2 2 2 2 2
CV-200
8911-0200 1 1 1 1 -
9
Title: A. Ice Cuber Assembly Model: KM-650MWH
Required Number
U-1
R-0
Index
No. Description
17 Louver - 1A0547-01 1 1 1 1 ­18 Gasket L=554 4A0808L02 1 1 1 1 1 19 Push Retainer PS125306PG 4A2414-01 3 3 3 3 -
20 Thumbscrew Black 415949G11 2 -
21 Foam Seal L=270 8208-0005 1 1 1 1 1 22 Silicone Hose L=380 7730I3812 1 -
23 Strap - 435487-01 1 1 1 ­24 Bin Control - 2A4393G01 1 1 1 1
25 Thumbscrew Black 415949G10 1 7 7 6 6
26 Capillary Ring - 425307-01 1 1 1 -
27 Base Side Panel (R) - 2A2147-01 1 1 1 1 1
Material or Model Number Part Number
L=325 7730-1114 1 -
to
T- 0
U-1
(F-H)
U-1
(J-L)
(M)
to
V-1
V-2
to
V-4
10
A. Ice Cuber Assembly

KM-650MRH

R-0 to V-4
F
9
E
17
G
10
17a
G1
12
12a
C
13
1
4
5
6a
6
14
7
D1
D
8
B
R-0 to V-1
19
18
R-0 to V-1
R-0 to V-1
20
3
16
U-2 (M) and Later
R-0 to U-2 (L)
3b3a
27
23
For thermostat, see "D. Control Box Assembly"
11
26
15
21
22
26
2
R-0 to U-0
23
2a
25
24
28
U-1 & later
26
11
11a
26
Title: A. Ice Cuber Assembly Model: KM-650MRH
Required Number
U-2
R-0
Index
No. Description
B Refrigeration Circuit - 1A1214A01 1 1 -
C Water Circuit - 1A0283A08 1 1 1 1 1 -
D Control Box Assembly - 2A3855A02 1 -
D1 T2 Screw 4×8 7P31-0408 3 3 3 3 3 3
E Label Location - 3A4026A01 1 -
F Top Panel Assembly SS 3A3878A01 1 1 1 1 1 1
G Front Panel Assembly SS 2A2253G01 1 1 1 1 1 -
G1 Truss Head Screw 4×8 SS 7C32-0408 1 1 1 1 1 1
Material or Model Number Part Number
1A1863A01 1 1 1 ­1A1999A02 1
1A0283A02 1
2A3855A04 1 1 1 1 ­2A6056A03 1
3A5140A01 1 1 ­3A5609A01 1 1 ­3A5944A01 1
3A5997G01 1
to
U-0 U-1
U-2
(G-H)
U-2
(J-L)
(M)
to
V-1
V-2
to
V-4
1 Evaporator Case - 1A0579G02 1 1 1 1 1 1 2 Base (includes item 28) - 2A2146G16 1 -
2A4319G10 1 1 1 ­2A5295G07 1 1
2a FT Screw 4×8 7F31-0408 7 7 7 7 7 7
3 Frame ABS 3A2503G01 1 1 1 1 -
3A5600G01 1 1 3a Truss Head Screw 4×8 SS 7C32-0408 1 1 1 1 1 1 3b Truss Head Screw 4×25 SS 7C32-0425 2 2 2 2 2 2
4 Square Washer Brass 433537-02 2 2 2 2 2 2 5 Grounding Screw Brass 433304-02 2 2 2 2 2 2 6 Junction Box Cover GS 433410-01 2 2 2 2 2 2
6a T2 Screw 4×8 7P31-0408 2 2 2 2 2 2
7 Bushing SR-34-2 420472-05 1 1 1 1 1 1 8 Base Cover SS 321525G01 1 1 1 1 1 1 9 Top Insulation - 215730G01 1 1 1 1 1 1
10 Front Insulation - 215731G02 1 1 1 1 1 1
11 Side Panel (R) SS 2A2117G02 1 1 1 1 1 1
11a T2 Screw 4×8 SS 7P32-0408 1 1 1 1 1 1
12 Control Box Cover GS 3A2371-01 1 1 1 1 1 1
12a T2 Screw 4×8 7P31-0408 3 3 3 3 3 3
13 Cable Tie
14 Bushing SR-30-1 420472-03 1 1 1 1 1 1 15 Foam Seal L=270 8208-0005 1 1 1 1 1 1 16 Gasket L=554 4A0808L02 1 1 1 1 1 1 17 Barrier-Insulation GS 4A1167-01 1 1 1 1 1 1
17a T2 Screw 4×8 7P31-0408 2 2 2 2 2 2
CV-200
8911-0200 1 1 1 1 1 -
12
Title: A. Ice Cuber Assembly Model: KM-650MRH
Required Number
U-2
R-0
Index
No. Description
18 Louver - 1A0547-01 1 1 1 1 1 ­19 Air Filter - 2A2062G01 1 1 1 1 1 -
20 Push Retainer
21 Thumbscrew Black 415949G11 2 ­22 Silicone Hose L=380 7730I3812 1 -
23 Strap - 435487-01 1 1 1 1 ­24 Bulb Holder - 3A3903-01 1 -
Bin Control Switch Mount - 3A4463-01 1 1 1 1 1 25 Bin Control - 2A4393G01 1 1 1 1 1 26 Thumbscrew Black 415949G10 1 7 7 7 6 6 27 Capillary Ring - 425307-01 1 1 1 1 -
28 Base Side Panel (R) - 2A2147-01 1 1 1 1 1 1
Material or Model Number Part Number
PS125306PG
L=325 7730-1114 1 1 -
4A2414-01 3 3 3 3 3 -
to
U-0 U-1
U-2
(G-H)
U-2
(J-L)
(M)
to
V-1
V-2
to
V-4
13

B. Refrigeration Circuit

KM-650MAH 1/2
R-0 to V-1
6
6a
5
26
27
28
6b
19 27
20
23a
23
21
17
22
28
12
7
8
8a
8b
4
11
19 27
2
3a
3
24
25
1
1a
1b
1c
28
2a
28
41
39
Detailed Expansion Valve Bulb
38
14
36
37
34
Detailed Thermistor Attachment
28
35
B. Refrigeration Circuit
KM-650MAH 2/2
R-0 to V-1
31a
31
30
30a
29
32
33
29a
32a
33a
18
R-0 to S-2 (E)
10a
10
R-0 to S-2 (E)
16
R-0 to S-2 (E)
13
4028
15
9
S-2 (L) to V-1
S-2 (L) to V-1
19
15
27
28
27
14
S-2 (L) to V-1
28
B. Refrigeration Circuit
KM-650MAH 1/2
V-2 to V-4
31a
31
42a
42
30
30a
26
29
33
29a
33a
23
21
28
40
23a
22
39
36
37
27
28
24
1
7
25
1a
8
1b
8a
1c
27
11
2
3
8b
4
28
2a
3a
16
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