Hoshizaki KMS822MLJ User Manual

Instruction Manual
Modular Crescent Cuber Serenity Series
Models KMS-822MLJ
Including Condensing Unit Models SRK-10J
hoshizakiamerica.com
WARNING
Only qualied service technicians should install and service the appliance. To obtain the name and phone number of your local Hoshizaki Certied Service Representative, visit www.hoshizaki.com. No installation or service should be undertaken until the technician has thoroughly read this Instruction Manual. Likewise, the owner/manager should not proceed to operate the appliance until the installer has instructed them on its proper operation. Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage. Proper installation is the responsibility of the installer. Product failure or property damage due to improper installation is not covered under warranty.
Hoshizaki provides this manual primarily to assist qualied service technicians in the installation, maintenance, and service of the appliance.
Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, send an e-mail message, or write to the Hoshizaki Technical Support Department for assistance.
Phone: 1-800-233-1940; (770) 487-2331 Fax: 1-800-843-1056; (770) 487-3360
E-mail: techsupport@hoshizaki.com
618 Highway 74 South Peachtree City, GA 30269 Attn: Hoshizaki Technical Support Department
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem.
2
IMPORTANT
This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this manual for any further reference that may be necessary.
CONTENTS
Important Safety Information ................................................................................................. 4
I. Specications ...................................................................................................................... 6
A. Electrical and Refrigerant Data ..................................................................................... 6
1. KMS-822MLJ ........................................................................................................... 6
2. SRK-10J .................................................................................................................. 6
B. Dimensions/Connections .............................................................................................. 7
1. KMS-822MLJ ........................................................................................................... 7
2. SRK-10J .................................................................................................................. 8
II. Installation and Operating Instructions .............................................................................. 9
A. Location ........................................................................................................................ 9
1. Icemaker .................................................................................................................. 9
2. Remote Condensing Unit ....................................................................................... 10
B. Checks Before Installation ............................................................................................11
1. Icemaker .................................................................................................................11
2. Remote Condensing Unit ........................................................................................11
C. How to Remove Panels ............................................................................................... 12
1. Icemaker ................................................................................................................ 12
2. Remote Condensing Unit ....................................................................................... 12
D. Setup ........................................................................................................................... 13
1. Dispenser Unit/Ice Storage Bin and Icemaker Setup ............................................. 13
2. Bin Control Installation ........................................................................................... 14
E. Installation of the Remote Condensing Unit ................................................................ 15
1. Setup ...................................................................................................................... 15
2. Line Set ................................................................................................................. 15
3. Line Set Installation ............................................................................................... 16
F. Electrical Connection ................................................................................................... 18
G. Water Supply and Drain Connections ......................................................................... 21
H. Final Checklist ............................................................................................................. 23
I. Startup .......................................................................................................................... 24
III. Maintenance ................................................................................................................... 25
A. Maintenance Schedule ................................................................................................ 25
B. Cleaning and Sanitizing Instructions ........................................................................... 26
IV. Preparing the Icemaker for Periods of Non-Use ............................................................. 30
V. Disposal ........................................................................................................................... 31
3

Important Safety Information

Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property.
WARNING Indicates a hazardous situation which could result in death or
serious injury.
NOTICE Indicates a situation which could result in damage to the
appliance or property.
IMPORTANT Indicates important information about the installation, use, and
care of the appliance.
WARNING
This appliance should be destined only to the use for which it has been expressly conceived. Any other use should be considered improper and therefore dangerous. The manufacturer cannot be held responsible for injury or damage resulting from improper, incorrect, and unreasonable use. Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage.
To reduce the risk of death, electric shock, serious injury, or re, follow basic precautions including the following:
• Only qualied service technicians should install and service the appliance.
• The appliance must be installed in accordance with applicable national, state, and local codes and regulations.
• To reduce the risk of electric shock, do not touch the control switch with damp hands.
• Move the control switch to the "OFF" position and turn off the power supply to the remote condensing unit before servicing. Place the icemaker disconnect (ifapplicable) in the "OFF" position. Lockout/Tagout to prevent the power supply from being turned back on inadvertently.
• Do not make any alterations to the appliance. Alterations could result in electric shock, injury, re, or damage to the appliance.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Children should be properly supervised around this appliance.
• Do not climb, stand, or hang on the appliance or allow children or animals to do so. Serious injury could occur or the appliance could be damaged.
• Do not use combustible spray or place volatile or ammable substances near the appliance. They might catch re.
• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance could cause harm to individuals or damage to the appliance.
4
WARNING, continued
Icemaker
• Do not connect the icemaker to an external power source. Icemaker power supply and ground connection are supplied from the remote condensing unit via the wire bundle provided with the remote condensing unit.
• Wire bundle routing (conduit) and disconnect (if required) must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage.
THE ICEMAKER MUST BE GROUNDED. Failure to properly ground the icemaker could result in death or serious injury.
Remote Condensing Unit
• Remote condensing unit electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage.
• The remote condensing unit requires an independent power supply of proper capacity. See the nameplate for electrical specications. Failure to use an independent power supply of proper capacity can result in a tripped breaker, blown fuse, damage to existing wiring, or component failure. This could lead to heat generation or re.
THE REMOTE CONDENSING UNIT MUST BE GROUNDED. Failure to properly ground the remote condensing unit could result in death or serious injury.
NOTICE
• Follow the water supply, drain connection, and maintenance instructions carefully to reduce the risk of costly water damage.
• In areas where water damage is a concern, install in a contained area with a oor drain.
• Install the icemaker in a location that stays above freezing. Normal operating ambient temperature must be within 45°F to 100°F (7°C to 38°C).
• Do not leave the icemaker on during extended periods of non-use, extended absences, or in sub-freezing temperatures. To properly prepare the icemaker for these occasions, follow the instructions in "IV. Preparing the Icemaker for Periods of Non-Use."
• Do not place objects on top of the appliance.
• The dispenser unit/ice storage bin is for ice use only. Do not store anything else in the dispenser unit/ice storage bin.
5
I. Specications

A. Electrical and Refrigerant Data

The rating label (KMS) and nameplate (KMS and SRK) provide electrical and refrigerant data. The rating label can be seen by removing the front panel. The nameplate is located on the rear panel of the icemaker and on the side panel of the remote condensing unit. Forcertication marks, see the nameplate. We reserve the right to make changes in specications and design without prior notice.

1. KMS-822MLJ

Model Number KMS-822MLJ
AC Supply Voltage 115-120/60/1 Pump 120V 1.2FLA 60W Other 115V 0.8A Design Pressure HI-467PSI LO-230PSI Total Refrigerant Charge

2. SRK-10J

404A Total Refrigerant Charge with Hoshizaki Remote Condensing Unit SRK-10J: 14 LB. 1.75 OZ.
Model Number SRK-10J
AC Supply Voltage 208-230/60/1 (3 wire with neutral)
Compressor 230V 7.7RLA 56.0LRA Fan Motor 115V 2.6FLA (total) 126W Other 115V 0.4A Maximum Fuse Size 20 AMPS Max. HACR Breaker (USA Only) Max. Circ. Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI-467PSI LO-230PSI Refrigerant 404A
20 AMPS
20 AMPS
20 AMPS
Total Refrigerant Charge with Hoshizaki Icemaker KMS-822MLJ: 14 LB. 1.75 OZ.
6
565 [ 22 - 1/4 ]
559
71 [ 2 - 3/4 ]
123 [ 4 - 7/8 ]
55 [ 2 - 1/8 ]
66 [ 2 - 5/8 ]
130 [ 5 - 1/8 ]
36 [ 1 - 3/8 ]
LIQUID LINE 1/2” FIELD CONNECTION
ICEMAKER WATER INLET 1/2” FPT
491
[ 19 - 3/8 ]
655
[ 25 - 3/4 ]
119
[ 4 - 5/8 ]
14
[ 9/16 ]
SUCTION LINE 5/8” FIELD CONNECTION
WIRE HARNESS CONNECTION 7/8” DIA. OPENING
ICEMAKER DRAIN OUTLET 3/4” FPT
MOUNTING HOLES
28
[ 1 - 1/8 ]

B. Dimensions/Connections

565 [ 22 - 1/4 ]
559 [ 22 ]
71 [ 2 - 3/4 ]
123 [ 4 - 7/8 ]
55 [ 2 - 1/8 ]
66 [ 2 - 5/8 ]
130 [ 5 - 1/8 ]
36 [ 1 - 3/8 ]
LIQUID LINE 1/2” FIELD CONNECTION
ICEMAKER WATER INLET 1/2” FPT
491
[ 19 - 3/8 ]
655
[ 25 - 3/4 ]
119
[ 4 - 5/8 ]
14
[ 9/16 ]
SUCTION LINE 5/8” FIELD CONNECTION
WIRE HARNESS CONNECTION 7/8” DIA. OPENING
ICEMAKER DRAIN OUTLET 3/4” FPT
MOUNTING HOLES
28
[ 1 - 1/8 ]

1. KMS-822MLJ

625 [ 24 - 5/8 ]
715
Unit: mm [in.]
[ 28 - 1/8 ]
53
[ 2 - 1/8 ]
597 [ 23 - 1/2 ]
CONDENSATION DRAIN OUTLET 5/8” O. D. HARD TUBE
30 [ 1 - 1/8 ]
71 [ 2 - 3/4 ]
ICEMAKER WATER INLET 1/2” FPT
655
[ 25 - 3/4 ]
491
[ 19 - 3/8 ]
119
55 [ 2 - 1/8 ]
[ 4 - 5/8 ]
RearSide
565
[ 22 - 1/4 ] 123 [ 4 - 7/8 ]
MOUNTING HOLES
66 [ 2 - 5/8 ]
559 [ 22 ]
Bottom
LIQUID LINE 1/2” FIELD CONNECTION
SUCTION LINE 5/8” FIELD CONNECTION
WIRE HARNESS CONNECTION 7/8” DIA. OPENING
ICEMAKER DRAIN OUTLET 3/4” FPT
14
[ 9/16 ]
36
[ 1 - 3/8 ] 130 [ 5 - 1/8 ]
28
[ 1 - 1/8 ]
NOTICE
• Allow 6" (15 cm) clearance at rear, sides, and top for proper air circulation and ease of maintenance and/or service should they be required.
• The ice storage bin opening must match the bottom opening as in the illustration.
ICE DROP ZONE AND DRIP OPENING
345 [ 13 - 5/8 ]
147 [ 5 - 3/4 ]
25.4
[ 1 ]
505
[ 19 - 7/8 ]
7

2. SRK-10J

Unit: mm [in.]
Note: Legs are included with remote condensing unit.
Leg height is 380 mm (14.96 in.).
Heat of Rejection
AT 90°F (32°C)
Model
KMS-822MLJ with SRK-10J 14,700 BTU/hr
WT 70°F (21°C)
8

II. Installation and Operating Instructions

WARNING
• The icemaker and remote condensing unit must be installed in accordance with applicable national, state, and local codes and regulations.
• Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage.
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the dispenser unit/ice storage bin.

A. Location

1. Icemaker

NOTICE
• This icemaker is not intended for outdoor use. Normal operating ambient temperature must be within 45°F to 100°F (7°C to 38°C); Normal operating water temperature must be within 45°F to 90°F (7°C to 32°C). Operation of the icemaker, for extended periods, outside of these normal temperature ranges may affect icemaker performance.
• This icemaker will not work at sub-freezing temperatures. To prevent damage to the water supply line, drain the icemaker if the air temperature is going to go below 32°F (0°C). See "IV. Preparing the Icemaker for Periods of Non-Use."
• The icemaker should not be located next to ovens, grills, or other high heat producing equipment.
• Allow 6" (15 cm) clearance at rear, sides, and top for proper air circulation and ease of maintenance and/or service should they be required.
• The location must provide a rm and level foundation for the equipment.
9

2. Remote Condensing Unit

NOTICE
• The remote condensing unit is intended for outdoor use. Normal operating ambient temperature must be within -20°F to 122°F (-29°C to 50°C). Operation of the remote condensing unit, for extended periods, outside of this normal temperature range may affect performance.
• The maximum line set length is 66' (20 m). No refrigerant charge adjustment is necessary.
• The maximum vertical distance between the remote condensing unit and icemaker is 33' (10 m) above or 10' (3 m) below the icemaker. These distances are measured tting to tting. See Fig. 1.
• If the vertical distance between the remote condensing unit and the icemaker is greater than 20' (6 m) (not to exceed 33' (10 m)), an "S" oil-trap (5/8"OD copper tubing) must be installed in the suction line. The "S" oil-trap must be located halfway between the icemaker and remote condensing unit. This ensures sufficient oil return to the compressor.
The remote condensing unit must be positioned in a permanent site under the following guidelines:
• A rm and at site.
• A dry and well ventilated area with 24" (61 cm) clearance in both front and rear for proper air circulation and ease of maintenance and/or service should they be required. See Fig. 2.
Icemaker
Ice Storage Bin
Remote Condensing Unit (with compressor)
Suction Line "S" Oil-Trap
Icemaker
Ice Storage Bin
Max.
16.5 Feet
Max.
16.5 Feet
Max. 33 Feet
Service Loop
Remote Condensing Unit (with compressor)
Max. 10 Feet
Min. 24" (61 cm) Clearance
24"
(61 cm)
Air
(61 cm)
Fig. 2
24"
Air
Service Loop
Fig. 1
10

B. Checks Before Installation

• Visually inspect the exterior of the shipping containers and immediately report any damage to the carrier. Upon opening the containers, any concealed damage should also be immediately reported to the carrier.
• Remove the shipping carton, tape, and packing material. If any are left in the icemaker or remote condensing unit, they will not work properly.

1. Icemaker

• Remove the panels to prevent damage when installing the icemaker. See "II.C. How to Remove Panels."
• Remove the package containing the accessories.
• Remove the protective plastic lm from the panels. If the icemaker is exposed to the sun or to heat, remove the lm after the icemaker cools.
• Check that the refrigerant lines do not rub or touch lines or other surfaces.
• This icemaker can be installed on a dispenser unit or ice storage bin 22" wide or wider. Foroptions, contact your local Hoshizaki distributor.
NOTICE! This icemaker is designed for connection to Hoshizaki Remote
Condensing Unit Model SRK-10J only! Connection to another remote condensing unit will void the warranty.

2. Remote Condensing Unit

• See the nameplate on the remote condensing unit. Check that your voltage supplied corresponds with the voltage specied on the nameplate.
• Remove the panels to prevent damage when installing the remote condensing unit. See"II.C. How to Remove Panels."
• Remove the package containing the accessories.
• Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan blades turn freely.
• Check that the compressor is snug on all mounting pads.
11

C. How to Remove Panels

1. Icemaker

• Front Panel: Loosen the screw. Lift up and towards you.
• Control Box Cover: Remove the screws and pull towards you.
• Top Panel: Lift off.
• Top Insulation and Top Cover: Lift off.
• Right Side Panel: Remove the screw. Slide forward slightly and lift off.
• Insulation Panel: Remove the thumbscrew. Lift up slightly and pull towards you.
Top Panel
Top Insulation
Top Cover
Control Box Cover
Insulation Panel
Right Side Panel
Front Panel
Icemaker

2. Remote Condensing Unit

• Top Panel: Remove the screws and lift off.
• Side Panels: Remove the screws and lift off.
• Louver Panel: Remove the screws and lift off.
• Front Frame: Remove the screws and lift off.
• Control Box Cover: Remove the screws and lift off.
Top Panel
Left Side Panel
Fig. 3
Right Side Panel
Louver Panel
Front Frame
Remote Condensing Unit
Control Box Cover
Fig. 4
12

D. Setup

1. Dispenser Unit/Ice Storage Bin and Icemaker Setup

WARNING
The installer must ensure the dispenser unit/ice storage bin is compatible with the icemaker, and the dispenser unit/ice storage bin and icemaker are properly attached and secured.
NOTICE
• Donot connect the icemaker to an external power source. Icemaker power supply
and ground connection are supplied from the remote condensing unit via the wire bundle provided with the remote condensing unit. For details, see "II.F. Electrical Connection."
• Before operating the icemaker, the bin control must be installed correctly. Failure
to properly install the bin control could result in ice backup and unit damage.
1) If mounting the icemaker on top of a dispenser unit, follow the dispenser unit's setup procedure. If mounting the icemaker on top of an ice storage bin, unpack the ice storage bin and attach the 4 adjustable legs provided (bin accessory) to the bottom of the ice storage bin.
2) Position the dispenser unit/ice storage bin in its permanent location.
3) If required, install an adapter kit or top kit. Contact your local Hoshizaki distributor for recommendations.
4) Level the dispenser unit/ice storage bin in both the left-to-right and front-to-rear directions. Ifusing an ice storage bin, adjust the ice storage bin legs to
Icemaker
level.
5) Place the icemaker on top of the dispenser unit/ ice storage bin.
6) Secure the icemaker to the dispenser unit/ice storage bin using the standard mounting brackets and the machine bolts provided. See Fig.5.
Ice Storage Bin
Mounting Brackets
Bolts
13
Fig. 5

2. Bin Control Installation

NOTICE
Before operating the icemaker, the bin control assembly must be installed correctly. Failure to properly install the bin control assembly could result in ice backup and icemaker damage.
Follow the instructions below for bin control assembly installation.
1) If not already removed, remove the front panel, top, and right side panels.
2) Loosen the screws securing the control box, then lift the control box off and hang it from the base. See Fig. 6.
3) Remove the bin control insulation and bin control cover.
4) Remove bin control from the bin control cover.
5) Remove the bin control extension bracket and 2 thumbscrews from the accessory bag. Route the bin control cable around one of the notches on either side of the extension bracket, then secure the bin control to the bin control extension bracket using the 2thumbscrews. See Fig. 7. Note: All thumbscrews used in the bin control assembly are the same size.
6) Using 2 existing thumbscrews, attach the bin control extension bracket to the bin control cover.
7) Route the bin control cable through the slot in the bin control cover, then place the bin control assembly into position and secure with 2 existing thumbscrews.
8) Replace the bin control insulation in its proper position.
9) Secure the control box in its proper position.
Bin Control
Bin Control Insulation
Bin Control Cover
Bin Control
Base
Base
Bin Control Cover
Insulation
Slot
Notch
Fig. 6
Bin Control Extension Bracket and 2 Thumbscrews from Accessory Bag
Control Box
Bin Control
Fig. 7
14

E. Installation of the Remote Condensing Unit

WARNING
• Installation must be performed by properly trained and EPA-certied service personnel.
• Power supply and ground wire to the icemaker are supplied from the remote condensing unit. For details, see "II.F. Electrical Connection."

1. Setup

1) Secure the legs to the remote condensing unit with the 8 bolts and nuts provided. See Fig. 8.
2) The legs have 8 mounting holes. Secure
Bolt with Split Lock Washer and Flat Washer
the legs with 8 bolts (not included).
Nut
Fig. 8

2. Line Set

NOTICE
• The icemaker, line set, and remote condensing unit must contain the same type of refrigerant. Mixing of refrigerants will result in improper operation and possible damage to the refrigeration system.
• The maximum line set length is 66' (20 m). No refrigerant charge adjustment is necessary.
• The maximum vertical distance between the remote condensing unit and icemaker is 33' (10 m) above or 10' (3 m) below the icemaker. These distances are measured tting to tting. See Fig. 9. NOTICE! Do not exceed maximum vertical distance.
• If the vertical distance between the remote condensing unit and the icemaker is greater than 20' (6 m) (not to exceed 33' (10 m)), an "S" oil-trap (5/8"OD copper tubing) must be installed in the suction line. The "S" oil-trap must be located halfway between the icemaker and remote condensing unit. This ensures sufficient oil return to the compressor.
Line Set Size and Length for SRK-10J Remote Condensing Unit Hoshizaki Icemaker
KMS-822MLJ 1/2" OD 5/8" OD
Liquid
Line
Suction
Line
Factory Line
Set Lengths Maximum Line Set Length
25' (7.6 m), 35' (10.7 m),
and 55' (16.8 m)
66' (20 m)
15

3. Line Set Installation

WARNING
• R-404A itself is not ammable at atmospheric pressure and temperatures up to 176°F (80°C).
• R-404A itself is not explosive or poisonous. However, when exposed to high temperatures (open ames), R-404A can be decomposed to form hydrouoric acid and carbonyl uoride both of which are hazardous.
• Do not use silver alloy or copper alloy containing arsenic.
• Do not open any service valve until the line set installation is complete and leak tested.
• Ensure that there are no unnecessary traps and no kinks in the line set.
• Do not coil extra line set.
• Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the line set tubing through the service valve access ports (ifusing an electronic leak detector), and then raise the pressure using nitrogen gas (140PSIG). Do not use R-404A as a mixture with pressurized air for leak testing.
1) Route the factory line set or appropriate size copper tubing. When eld fabricating, insulate the copper tubes separately. Leave a service loop behind the icemaker to allow the icemaker to be pulled out for service. See Fig. 9. Note: The service loop is not considered an oil trap.
2) Remove any extra line set length.
3) NOTICE! Before brazing, remove the Schrader valve cores from the service valve
access ports. When brazing, protect the service valve by using a wet cloth to prevent the service valve from overheating.
4) Braze the line set to the icemaker service valves rst, then to the remote condensing unit service valves.
5) Allow the service valves to cool, then replace the Schrader valve cores.
6) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the line set tubing through the service valve access ports (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). WARNING! Do not use R-404A as a mixture with pressurized air for leak testing.
7) Attach the gauge manifold hoses to the service valve access ports and evacuate the line set tubing. Allow the vacuum pump to pull down to a 29.9" Hg vacuum. Evacuating period depends on pump capacity. Next, charge each line set tube with R-404A vapor to a pressure of 15 to 30 PSIG.
8) Close both gauge manifold valves.
9) Disconnect the gauge manifold hoses.
10) Replace the service valve access port caps and tighten.
11) Open the icemaker service valves rst, then open the remote condensing unit service valves.
16
12) Replace the service valve caps and tighten.
13) Insulate all exposed tubing and ttings. Hoshizaki Technical Support is available at 1-800-233-1940 for recommendations.
Line Set Connections
Icemaker
Remote Condensing Unit (with compressor)
Suction Line "S" Oil-Trap
1/2" OD Liquid Line (insulated)
Max.
16.5 Feet
Max. 33 Feet
Max.
16.5 Feet
Ice Storage Bin
Service Loop
Max. 10 Feet
Ice Storage Bin
Icemaker
5/8" OD Suction Line (insulated)
Service Loop
5/8" OD Suction Line (insulated)
1/2" OD Liquid Line (insulated)
Remote Condensing Unit (with compressor)
Fig. 9
17

F. Electrical Connection

WARNING
Icemaker
• Donot connect the icemaker to an external power source. Icemaker power supply and ground connection are supplied from the remote condensing unit via the wire bundle provided with the remote condensing unit.
• Wire bundle routing (conduit) and disconnect (if required) must meet national, state, and local electrical code requirements. If fabricating a wire bundle, use wire of an appropriate gage and outdoor rating. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage.
THE ICEMAKER MUST BE GROUNDED. Failure to properly ground the icemaker could result in death or serious injury.
• To reduce the risk of electric shock, do not connect the remote condensing unit power supply until after all wire bundle connections have been made.
Remote Condensing Unit
• Remote condensing unit electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage.
• The remote condensing unit requires an independent power supply of proper capacity. See the nameplate for electrical specications. Failure to use an independent power supply of proper capacity can result in a tripped breaker, blown fuse, damage to existing wiring, or component failure. This could lead to heat generation or re.
THE REMOTE CONDENSING UNIT MUST BE GROUNDED. Failure to properly ground the remote condensing unit could result in death or serious injury.
• Remote condensing unit electrical connection must be made in accordance with the instructions on the "WARNING" tag provided with the pig tail leads in the remote condensing unit's power supply junction box. See Fig. 10.
NOTICE
The remote condensing unit must have power for a minimum of 4 hours prior to startup to prevent compressor damage.
• Usually an electrical permit and services of a licensed electrician are required.
• The maximum allowable voltage variation is ±10 percent of the nameplate rating.
• The openings for the power supply and wire bundle connections are 7/8" DIA to t a 1/2" trade size conduit.
18
1) Route the wire bundle between the icemaker and remote condensing unit. Use the wire
208-230
V
bundle supplied with the remote condensing unit, or fabricate a wire bundle using wire of an appropriate gage and outdoor rating. Use the wiring label or Fig. 11 as a reference.
2a) Icemaker: Connect the wire bundle ground wire to the icemaker ground screw, then
connect the rest of the wire bundle wires to the icemaker terminal block.
WARNING! Do not connect the wire bundle ground wire to the icemaker terminal block.
2b) Remote Condensing Unit: Connect the wire bundle ground wire to the remote
condensing unit ground screw (located next to the terminal block).
WARNING! Do not connect the wire bundle ground wire to the remote condensing unit terminal block.
3) Connect the power supply from the disconnect or electrical panel to the leads in the remote condensing unit's power supply junction box. This differs from KM style installations. Connect a ground wire to the ground screw. See Fig. 11.
• The white lead must be connected to the neutral conductor of the power source.
NOTICE! Miswiring may result in severe damage to the icemaker.
4) Replace all removed parts and panels in their correct positions.
5) Turn on the power supply to the remote condensing unit. NOTICE! The remote
condensing unit must have power for a minimum of 4hours prior to startup to prevent compressor damage.
SRK-10J
WARNING
ELECTRICAL CONNECTION
THIS UNIT MUST BE GROUNDED
Failure to properly ground or wire this unit could result in death, serious injury, or severe damage to the icemaker. The white lead must be connected to the neutral conductor of the power source. See diagram below.
208-230/60/1
(3 wire with neutral for 115V)
JUNCTION BOX
L1
BLACK
15­1
120V
N
WHITE
L2
BROWN
4A5700-010
Fig. 10
19
Fig. 11
W
W
BK
P BK
V
V P
BR
Neutral
LLV
HGV
CB
KMS Icemaker
GR
BR
Fuse 10A
GND
GND
Wire Color Code:
Legend:
BK- black
BR- brown
GND-ground
HGV- hot gas valve
GR-green
P- pink
CB- control board
LLV- liquid line valve
V- violet
W- white
Icemaker-Remote Condensing Unit Wire Bundle Connections
Use wire bundle supplied with the Remote Condensing Unit or fabricate
a wire bundle using wire of an appropriate gage and outdoor rating.
GR
W
SRK Remote Condensing Unit
BK
P
V
BR
20
Neutral
BK W
LLV
P
HGV
Contactor
BR V
Fuse 10A
G. Water Supply and Drain Connections See Fig. 12
WARNING
Water supply and drain connections must be installed in accordance with applicable national, state, and local regulations.
NOTICE
• Normal operating water temperature should be within 45°F to 90°F (7°C to 32°C). Operation of the icemaker, for extended periods, outside of this normal temperature range may affect performance.
• To prevent damage to equipment, do not operate the icemaker when the water supply is off, or if the pressure is below 10 PSIG. Do not run the icemaker until the proper water pressure is reached.
• A plumbing permit and services of a licensed plumber may be required in some areas.
• External lters, strainers, or softeners may be required depending on water quality. Contact your local Hoshizaki distributor for recommendations.
• Water supply pressure must be a minimum of 10 PSIG and a maximum of 113 PSIG. If the pressure exceeds 113 PSIG, the use of a pressure reducing valve is required.
• The icemaker drain line and dispenser unit/ice storage bin drain line must be run separately.
• Drain lines must have 1/4" fall per foot (2 cm per 1 m) on horizontal runs to get a good ow. A vented tee connection is also required for proper ow.
• Drain lines should not be piped directly to the sewer system. An air gap of a minimum of 2 vertical inches (5 cm) should be between the end of the drain pipes from the icemaker and dispenser unit/ice storage bin and the oor drain. See Fig. 12.
21
1. Icemaker
Icemaker Water Supply Inlet
1/2" Female Pipe Thread (FPT)
Minimum Icemaker Water Supply Line Size
1/4" Nominal ID Copper Water Tubing or Equivalent
Icemaker Drain Outlet
3/4" Female Pipe Thread (FPT)
Minimum Icemaker Drain Line Size
3/4" Nominal ID Hard Pipe or Equivalent
• An icemaker water supply line shut-off valve and drain valve must be installed.
• Be sure there is sufficient extra water supply line and drain line for the appliance to be pulled out for service.
Minimum 1/4" Nominal ID Copper Water Tubing
Icemaker Water Supply Inlet 1/2" FPT
Icemaker Drain Outlet 3/4" FPT
Icemaker
Icemaker Water Supply Line Shut-Off Valve
Icemaker Water Supply Line Drain Valve
Vent Tube
Icemaker Condensation Drain Outlet 5/8" OD Hard Tube
Ice Storage Bin
Vent Tube
Minimum 3/4" Nominal ID Hard Pipe
Fig. 12
Bin Drain Outlet 3/4" FPT
Separate piping to approved drain. Leave a 2-inch (5-cm) vertical air gap between the end of each pipe and the drain.
2-inch (5-cm) air gap
Floor
Drain
22

H. Final Checklist

WARNING
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews
are securely in place after installation. Make sure that none have fallen into the dispenser unit/ice storage bin.
1) Is the icemaker level?
2) Is the icemaker in a site where the ambient temperature is within 45°F to 100°F (7°C to 38°C) and the water temperature within 45°F to 90°F (7°C to 32°C) all year around?
3) Is there at least 6" (15 cm) clearance at sides, rear, and top of the icemaker for proper air circulation and ease of maintenance and service?
4) Is the remote condensing unit in a site where the ambient temperature is within -20°F to 122°F (-29°C to 50°C) all year around?
5) Is there at least 24" (61 cm) clearance around the remote condensing unit for proper air circulation and ease of maintenance and service?
6) Have the shipping carton, tape, and packing material been removed from the icemaker and remote condensing unit? Are the cube guides in their correct positions?
7) Has the bin control assembly been properly installed?
8) Have all electrical and water connections been made? Do electrical and water connections meet all national, state, and local code and regulation requirements?
9) Has the power supply voltage been checked or tested against the nameplate rating? Has a proper ground been installed to the remote condensing unit and icemaker unit? For details, see "II.F. Electrical Connection."
10) Has the electrical power supply been on to the remote condensing unit for a minimum of 4 hours?
11) Are the water supply and drain lines sized as specied? Are the water supply line shut-off valve and drain valve installed? Has the water supply pressure been checked to ensure a minimum of 10 PSIG and a maximum of 113 PSIG?
12) Is the compressor snug on all mounting pads? Have the refrigerant lines been checked to make sure they do not rub or touch other lines or surfaces? Has the fan blade been checked to make sure it turns freely?
13) Is the line set free of leaks and kinks? If needed, has an "S" oil-trap been installed?
14) Are all components, fasteners, and thumbscrews securely in place?
15) Has the end user been given the instruction manual, and instructed on how to operate the icemaker and the importance of the recommended periodic maintenance?
16) Has the end user been given the name and telephone number of an authorized service agent?
17) Has the warranty card been lled out and forwarded to the factory for warranty registration?
23

I. Startup

WARNING
All parts are factory-adjusted. Improper adjustments may adversely affect safety, performance, component life, and warranty coverage.
NOTICE
• If the appliance is turned off, wait for at least 3 minutes before restarting the appliance to prevent damage to the compressor.
• To prevent damage to the water pump, do not leave the control switch in the "WASH" position when the water tank is empty.
• At startup, conrm that all internal and external connections are free of leaks.
• The remote condensing unit must have power for a minimum of 4 hours prior to startup to prevent compressor damage.
1) Open the water supply line shut-off valve.
2) Remove the front panel.
3) Move the control switch to the "ICE" position.
4) Replace the front panel in its correct position.
5) Turn on the power supply, and allow the icemaker to operate for a total of 10 minutes.
6) Turn off the power supply, then remove the front panel.
7) Remove the insulation panel. Remove cube guide B, then remove cube guide A. See Fig. 13. Remove the overow cap, overow pipe, and water shield.
8) Remove the drain plug. Allow the water tank to drain, then replace the drain plug in its correct position. Be careful not to cross thread it.
9) Replace the water shield, overow pipe, overow cap, cube guide A, cube guide B, and insulation panel in their correct positions. Be careful not to cross thread the overow pipe.
10) Clean the dispenser unit/storage bin liner using a neutral cleaner. Rinse thoroughly after cleaning.
11) Turn on the power supply to start the
Overow Cap
automatic icemaking process.
12) To conrm bin control operation, press
Overow Pipe
and hold the bin control's actuator paddle during the rst 5 minutes of the freeze cycle. The icemaker should shut down in approximately 15 seconds.
13) Replace the front panel in its correct position.
Fig. 13
Cube Guide A
Drain Plug
Cube Guide B
Water Shield
24

III. Maintenance

The appliance must be maintained in accordance with the instruction manual and labels provided. Consult with your local Hoshizaki Certied Service Representative about maintenance service.
WARNING
• Only qualied service technicians should service the appliance.
• To reduce the risk of electric shock, do not touch the control switch with damp hands.
• Move the control switch to the "OFF" position and turn off the power supply before servicing. Lockout/Tagout to prevent the power supply from being turned back on inadvertently.
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after any maintenance is done to the appliance. Make sure that none have fallen into the dispenser unit/ice storage bin.

A. Maintenance Schedule

The maintenance schedule below is a guideline. More frequent maintenance may be required depending on water quality, the appliance's environment, and local sanitation regulations.
Maintenance Schedule
Frequency Area Task
Daily Scoop Clean the ice scoop using a neutral cleaner. Rinse thoroughly after cleaning. Monthly External Water
Filters
Icemaker Exterior Wipe down with a clean, soft cloth. Use a damp cloth containing a neutral
Underside of Icemaker and Top Kits; Bin Door and Snout
Yearly Icemaker and
Dispenser Unit/Ice Storage Bin
Water Supply Inlet Close the icemaker water supply line shut-off valve and drain the water
Condenser Inspect. Clean if necessary by using a brush or vacuum cleaner. More
Water Hoses Inspect the water hoses and clean/replace if necessary.
Check for proper pressure and change if necessary.
cleaner to wipe off oil or dirt build up. Clean any chlorine staining (rust colored spots) using a non-abrasive cleanser.
Wipe down with a clean cloth and warmwater.
Clean and sanitize per the cleaning and sanitizing instructions provided in this manual. See "III.B. Cleaning and Sanitizing Instructions."
system. Clean the water supply inlet screen.
frequent cleaning may be required depending on location.
25

B. Cleaning and Sanitizing Instructions

The icemaker must be cleaned and sanitized at least once a year. More frequent cleaning and sanitizing may be required in some water conditions.
WARNING
• To prevent injury to individuals and damage to the icemaker, do not use ammonia type cleaners.
• Carefully follow any instructions provided with the bottles of cleaning and sanitizing solution.
• Always wear liquid-proof gloves and goggles to prevent the cleaning and sanitizing solutions from coming into contact with skin or eyes.
• Do not leave the icemaker unattended when panels are off.
NOTICE
To prevent damage to the water pump seal, do not leave the control switch in the "WASH" position for extended periods when the water tank is empty.
IMPORTANT
• The cleaning valve is opened during cleaning and sanitizing to allow solution ow to the inside of the evaporator. It should be closed for all icemaking operation. The compressor will not operate unless this valve is completely closed.
• To close the cleaning valve, the valve handle should be at a right angle to the valve body. To open the cleaning valve, the valve handle should be parallel to the valve body.
CLOSED
Icemaking Operation
Cleaning and Sanitizing Operation
(allows solution ow to the inside of the evaporator)
OPEN
Preparation
1) Remove the front panel, then move the control switch to the "OFF" position. After 3 min., move the control switch to the "ICE" position, then replace the front panel.
2) After 3 min., remove the front panel, then move the control switch to the "OFF" position.
3) Remove all ice from the dispenser unit/ice storage bin. WARNING! If on a dispenser unit, turn off the dispenser unit power supply after dispensing the ice.
26
Cleaning
Overow Cap
4) Remove the front insulation panel, then remove cube guide B and cube guide A. See Fig. 14. Remove the overow cap, overow
Overow Pipe
pipe, water shield, and drain plug. After the water tank has drained, replace the drain plug, water shield, overow pipe, overow cap, cube guide A, cube guide B, and front insulation panel.
Cube Guide A
NOTICE! Be careful not to cross thread the drain plug and overow pipe.
5) To ll the water tank, move the control switch to the "ICE" position, then replace the front panel. After 3 min., remove the front panel, then move the control switch to
Cube Guide B
Drain Plug
Fig. 14
the "OFF" position.
6) Remove the front insulation panel, then pour 14 . oz. (414 ml) of Hoshizaki "Scale Away" into the water tank. Replace the front insulation panel. Turn the cleaning valve to the left until completely vertical (open).
7) NOTICE! To avoid excessive foaming, wait 1min. before proceeding. After 1 min., move the control switch to the "WASH" position, then replace the front panel.
Water Shield
8) After 30 min., remove the front panel, then move the control switch to the "OFF" position.
9) Remove the front insulation panel, then remove cube guide B and cube guide A. Remove the overow cap, overow pipe, water shield, and drain plug. After the water tank has drained, replace the drain plug, water shield, overow pipe, overow cap, cube guide A, cube guide B, and front insulation panel.
10) In bad or severe water conditions, turn off the power supply, then remove, clean (cleaning solution = 5 oz. Hoshizaki "Scale Away" per gallon of warm water), rinse, and replace the cube guides, oat switch, water supply tubes, spray tubes, and spray guides; turn on the power supply when complete. Otherwise, continue to step 11.
Cleaning Rinse
11) Turn the cleaning valve to the right until completely horizontal (closed). Move the control switch to the "ICE" position, then replace the front panel. After 3 min., remove the front panel, then move the control switch to the "OFF" position. Note: The icemaker will not operate unless the cleaning valve is completely closed.
12) Turn the cleaning valve to the left until completely vertical (open). Move the control switch to the "WASH" position, then replace the front panel. After 5 min., remove the front panel, then move the control switch to the "OFF" position.
13) Remove the front insulation panel, then remove cube guide B and cube guide A. Remove the overow cap, overow pipe, water shield, and drain plug. After the water tank has drained, replace the drain plug, water shield, overow pipe, overow cap, cube guide A, cube guide B, and front insulation panel.
27
Sanitizing
14) To ll the water tank, turn the cleaning valve to the right until completely horizontal (closed). Move the control switch to the "ICE" position, then replace the front panel. After 3 min., remove the front panel, then move the control switch to the "OFF" position.
15) Remove the front insulation panel, then pour .78 . oz. (23 ml) of an 8.25% sodium hypochlorite solution (chlorine bleach) into the water tank. Replace the front insulation panel. Turn the cleaning valve to the left until completely vertical (open). IMPORTANT!
Use regular bleach with no additives. Using a bleach with additives causes excessive foaming during sanitizing, reducing the effectiveness of sanitizing.
16) NOTICE! To avoid excessive foaming, wait 1min. before proceeding. After 1 min., move the control switch to the "WASH" position, then replace the front panel.
17) After 45 min., remove the front panel, then move the control switch to the "OFF" position.
18) Remove the front insulation panel, then remove cube guide B and cube guide A. Remove the overow cap, overow pipe, water shield, and drain plug. After the water tank has drained, replace the drain plug, water shield, overow pipe, overow cap, cube guide A, cube guide B, and front insulation panel.
Sanitizing Rinse 1
19) Turn the cleaning valve to the right until completely horizontal (closed). Move the control switch to the "ICE" position, then replace the front panel. After 3 min., remove the front panel, then move the control switch to the "OFF" position.
20) Turn the cleaning valve to the left until completely vertical (open). Move the control switch to the "WASH" position, then replace the front panel. After 5 min., remove the front panel, then move the control switch to the "OFF" position.
21) Remove the front insulation panel, then remove cube guide B and cube guide A. Remove the overow cap, overow pipe, water shield, and drain plug. After the water tank has drained, replace the drain plug, water shield, overow pipe, overow cap, cube guide A, cube guide B, and front insulation panel.
Sanitizing Rinse 2
22) Turn the cleaning valve to the right until completely horizontal (closed). Move the control switch to the "ICE" position, then replace the front panel. After 3 min., remove the front panel, then move the control switch to the "OFF" position.
23) Turn the cleaning valve to the left until completely vertical (open). Move the control switch to the "WASH" position, then replace the front panel. After 5 min., remove the front panel, then move the control switch to the "OFF" position.
24) Remove the front insulation panel, then remove cube guide B and cube guide A. Remove the overow cap, overow pipe, water shield, and drain plug. After the water tank has drained, replace the drain plug, water shield, overow pipe, overow cap, cube guide A, cube guide B, and front insulation panel.
28
Sanitizing Rinse 3
25) Turn the cleaning valve to the right until completely horizontal (closed). Move the control switch to the "ICE" position, then replace the front panel. After 3 min., remove the front panel, then move the control switch to the "OFF" position.
26) Turn the cleaning valve to the left until completely vertical (open). Move the control switch to the "WASH" position, then replace the front panel. After 5 min., remove the front panel, then move the control switch to the "OFF" position.
27) Remove the front insulation panel, then remove cube guide B and cube guide A. Remove the overow cap, overow pipe, water shield, and drain plug. After the water tank has drained, replace the drain plug, water shield, overow pipe, overow cap, cube guide A, cube guide B, and front insulation panel.
28) Clean the dispenser unit/ice storage bin liner using a neutral cleaner. Rinse thoroughly after cleaning.
29) Turn the cleaning valve to the right until completely horizontal (closed). Move the control switch to the "ICE" position. Note: If on a dispenser unit, turn on the dispenser unit power supply.
30) Replace all panels in their correct positions.
29

IV. Preparing the Icemaker for Periods of Non-Use

NOTICE
• When storing the icemaker for an extended time or in sub-freezing temperatures, follow the instructions below to prevent damage.
• To prevent damage to the water pump seal, do not leave the control switch in the "WASH" position for extended periods when the water tank is empty.
When the icemaker is not used for two or three days under normal conditions, it is sufficient to move the control switch to the "OFF" position. When storing the icemaker for an extended time or in sub-freezing temperatures, follow the instructions below.
1. Remove the water from the icemaker water supply line:
1) Turn off the power supply and remove the front panel.
2) Close the icemaker water supply line shut-off valve and open the icemaker water supply line drain valve.
3) Allow the line to drain by gravity.
4) Attach a compressed air or carbon dioxide supply to the icemaker water supply line drain valve.
5) Make sure at least 3 minutes have elapsed since you turned off the power supply. Make sure the control switch is in the "ICE" position. Replace the front panel in its correct position and turn on the power supply.
6) Blow the icemaker water supply line out using the compressed air or carbon dioxide supply.
7) Close the icemaker water supply line drain valve.
2. Drain the water tank:
1) Turn off the power supply.
2) Remove the front panel, then move the control switch to the "OFF" position.
3) Remove the insulation panel. Remove cube guide B, then remove cube guide A. See Fig. 14. Remove the overow cap, overow pipe, and water shield.
4) Remove the drain plug. Allow the water tank to drain, then replace the drain plug in its correct position. Be careful not to cross thread it.
5) Replace the water shield, overow pipe, overow cap, cube guide A, cube guide B, and insulation panel in their correct positions. Be careful not to cross thread the overow pipe.
6) Remove all ice from the dispenser unit/storage bin. Clean the dispenser unit/storage bin using a neutral cleaner. Rinse thoroughly after cleaning.
7) Replace the front panel in its correct position.
30

V. Disposal

The appliance contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certied service personnel.
31
618 Hwy. 74 South, Peachtree City, GA 30269 USA (P) 770.487.2331 (F) 770.487.3360 hoshizakiamerica.com 1A5046-011
32
Loading...