Only qualied service technicians should attempt to install, service, or maintain
this icemaker. No service or maintenance should be undertaken until the
technician has thoroughly read this Service Manual. Failure to service and
maintain the equipment in accordance with this manual may adversely affect
safety, performance, and warranty coverage.
HOSHIZAKI provides this manual primarily to assist qualied service technicians in the
service and maintenance of the icemaker.
Should the reader have any questions or concerns which have not been satisfactorily
addressed, please call, write, or send an e-mail message to the HOSHIZAKI Technical
Support Department for assistance.
HOSHIZAKI AMERICA, INC.
618 Highway 74 South
Peachtree City, GA 3069
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number ________________________
• Serial Number ________________________
• Complete and detailed explanation of the problem.
IMPORTANT
This manual should be read carefully before the icemaker is serviced or
maintenance operations are performed. Only qualied service technicians
should install, service, and maintain the icemaker. Read the warnings
contained in this booklet carefully as they give important information regarding
safety. Please retain this booklet for any further reference that may be
necessary.
CONTENTS
I. Specications ..................................................................................................................... 6
A. Icemaker ....................................................................................................................... 6
. Sanitizing Procedure - Following Cleaning Procedure .......................................... 54
B. Maintenance ............................................................................................................... 54
C. Preparing the Icemaker for Long Storage .................................................................. 55
5
I. Specications
SPECIFICATION DATA NO. 08A001ISSUED: January 22,2008
REVISED:
ITEM: HOSHIZAKI MODULAR CRESCENT CUBER WITH REMOTE COMPRESSOR/CONDENSER UNITMODEL: KMS-1400MLH with SRK-14H
AC SUPPLY VOLTAGE208-230/60/1 ( 3 wire with neutral for 115V )
AMPERAGE15 A ( 5 Min. Freeze AT 104°F / WT 80°F )
MINIMUM CIRCUIT AMPACITY20 A
MAXIMUM FUSE SIZE20 A
APPROXIMATE ICE PRODUCTIONAmbientWATER TEMP. (°F)
PER 24 HR.Temp.(°F)507090
lbs./day ( kg/day ) 70 * 1284 (582) 1242 (564) 1164 (528)
Reference without *marks 80 1252 (568) 1188 (539) 1097 (497)
90 1242 (564) * 1142 (518) 1054 (478)
1001170 (531) 1121 (509) 974 (442)
SHAPE OF ICECrescent Cube
ICE PRODUCTION PER CYCLE24 lbs. ( 10.9 kg ) 1248 pcs.
APPROXIMATE STORAGE CAPACITYN/A
ELECTRIC & WATER CONSUMPTION90/70°F70/50°F
ELECTRIC W (kWH/100 lbs.)2522 ( 5.3 )2354 ( 4.4 )
WATER gal./24HR (gal./100 lbs.) 270 ( 23.6 ) 560 ( 43.6 )
EXTERIOR DIMENSIONS (WxDxH)KMS-1400MLH : 30" x 24" x 28" ( 762 x 610 x 711 mm )
- CONDENSATE DRAIN5/8" OD Pipe
CUBE CONTROL SYSTEMFloat Switch
HARVESTING CONTROL SYSTEMHot Gas and Water, Thermistor and Timer
ICE MAKING WATER CONTROLTimer Controlled, Overflow Pipe
COOLING WATER CONTROLN/A
BIN CONTROL SYSTEMMechanical Level Switch and Timer
COMPRESSORHermetic, Model CS18K6E-PFV
CONDENSERAir cooled, Fin and Tube type
EVAPORATORVertical type, Stainless Steel and Copper
REFRIGERANT CONTROLThermostatic Expansion Valve
Condensing Pressure Regulator
REFRIGERANT CHARGER-404A, 16 lb. 5 oz. ( 7400 g )
( Icemaker 7 oz.; Comp/Cond unit 15 lbs. 14 oz. )
DESIGN PRESSUREHigh 467 PSIG, Low 230 PSIG
P.C. BOARD CIRCUIT PROTECTIONHigh Voltage Cut-out ( Internal )
COMPRESSOR PROTECTIONAuto-reset Overload Protector ( Internal )
REFRIGERANT CIRCUIT PROTECTIONAuto-reset High Pressure Control Switch
LOW WATER PROTECTIONFloat Switch
ACCESSORIES -SUPPLIEDN/A
-REQUIREDIce Storage Bin or Dispenser
OPERATING CONDITIONSVOLTAGE RANGE187 - 253 V
AMBIENT TEMP.
KMS-1400MLH 45 - 100° F
SRK-14H( Outdoor use ) -20 - 122° F
WATER SUPPLY TEMP. 45 - 90° F
WATER SUPPLY PRESSURE 10 - 113 PSIG
A. Icemaker
1. KMS-1400MLH – SRK-14H
Note: We reserve the right to make changes in specications and design without prior
notice.
6
2. KMS-1400MLH – SRK-14H3
Intentionally Left Blank
Note: We reserve the right to make changes in specications and design without prior
notice.
7
B. Condensing Unit
AC SUPPLY VOLTAGE208-230/60/1 ( 3 wire with neutral for 115V )
( Connection to icemaker )
AMPERAGE15 A ( 5 Min. Freeze AT 104°F / WT 80°F )
MINIMUM CIRCUIT AMPACITY20 A
MAXIMUM FUSE SIZE20 A
EXTERIOR DIMENSIONS ( WxDxH )50" x 17" x 28" ( 1270 x 432 x 711 mm )
DIMENSIONS INCLUDING LEGS ( WxDxH )52-3/8" x 19-1/2" x 43" ( 1330 x 495 x 1092 mm )
EXTERIOR FINISHGalvanized steel
WEIGHTNet 230 lbs. ( 104 kg )Shipping 273 lbs. ( 124 kg )
REFRIGERANT CIRCUIT PROTECTIONAuto-reset High Pressure Control Switch
REFRIGERANT CONTROLCondensing Pressure Regulator
REFRIGERANT CHARGE15 lbs. 14 oz.( 7200 g )
DESIGN PRESSUREHigh 467 PSIG, Low 230 PSIG
OPERATING CONDITIONSVOLTAGE RANGE187 - 253 V
AMBIENT TEMP. ( Outdoor use ) -20 - 122° F
ACCESSORIES -SUPPLIEDLeg2 pcs
Hex. Head Bolt w/WasherM8 x 1616 pcs
Hex. NutM816 pcs
1. SRK-14H
Note: We reserve the right to make changes in specications and design without prior
notice.
8
2. SRK-14H3
Intentionally Left Blank
Note: We reserve the right to make changes in specications and design without prior
notice.
9
II. General Information
A. Construction
1. Icemaker
Spray Tubes
Hot Gas Valve
Liquid Line Valve
Service
Valve
(High Side)
Bin Control Switch
Control Switch
Service Switch
Drier
Wash Valve
Thermistor
Service
Valve
(Low Side)
Harvest Water Valve
Fill Water Valve
Control Box
Control Board
Pump Motor
Float Switch
Drain Water Valve
10
2. Condensing Unit
Headmaster
(C.P. Regulator)
Shut-off Valve
(Low Side)
Condenser
Liquid Line Valve
Hot Gas Valve
Control Box
Junction Box
Receiver Tank
Accumulator
Fan Motor and Fan Blade
Shut-off Valve (High Side)
Compressor
Thermostat (Discharge Pipe)
11
B. Sequence of Operation
The steps in the sequence are as outlined below. When power is supplied, the red
POWER OK LED and the green BC CLOSED LED on the control board come on (If the
yellow BC OPEN LED is on, the unit will not start. In this case clear ice away from the
bin control actuator in the bin area). A 5-second delay occurs at startup. Note that the
order of the green sequence LEDs from the outer edge of the board is 1, 4, 3, .
1. One Minute Fill Cycle
LED 4 is on. FWV opens and the ll period begins. After 1 minute, the board checks
for a closed LF/S. If LF/S is closed, the harvest cycle begins. If not, FWV will remain
energized through additional 1 minute cycles until water enters the sump and LF/S
closes. This serves as a low water safety to protect the water pump.
2. Initial Harvest Cycle
LEDs 1, 4 and are on. Comp, FMR, HGVs, HWV and X1 relay energize, FWV closes.
The control board monitors the warming of the evaporator via the thermistor located
on the suction line. When the thermistor reaches 48°F (9°C), the control board reads a
3.9 kΩ signal from the thermistor and turns harvest termination over to the adjustable
harvest timer which is factory set for normal conditions. The timer has settings of 60,
90, 10, and 180 seconds (S4 dip switch 1 & ). When the harvest timer completes its
count down, the harvest cycle is complete and the freeze cycle starts. The minimum
total time allowed by the board for a complete harvest cycle is minutes. HWV is open
during harvest for a maximum of 6 minutes or the length of harvest minus 50 seconds,
whichever is shorter. LED 4 goes off when HWV closes. PM energizes and runs for the
last 50 seconds of harvest. LED 3 comes on when PM energizes. At the end of harvest,
the control board checks the position of LF/S and proceeds to the freeze cycle if it is
closed or calls for a 1-minute ll if it is open.
3. Freeze Cycle
LED 1 is on. Comp, FMR and PM continue to run, LLVs open, HGVs close. For the rst
5 minutes, the control board will not terminate the freeze cycle. As ice builds and LF/S
opens, FWV opens (LED 4 is on when FWV is open). The rell will last until U/FS closes
or for 60 seconds, whichever is shorter. After UF/S closes, FWV closes 3 seconds later.
The KMS-1400MLH rells 1 time. After the rell, the freeze continues until LF/S opens
again. The freeze cycle is then terminated, provided the 5 minute freeze timer has
expired.
4. Pump-Out Cycle
The 1st pump out occurs after the 11th freeze cycle and every 10th cycle thereafter.
LEDs 1, 3, and are on. Comp and FMR continue to run, DWV opens, HGVs open,
LLVs close. PM stops for seconds. PM restarts, pumping water from the water tank
through the DWV and down the drain. At the same time, water ows through the vent
tube to power ush the F/S. After 10 seconds, the pump out is complete. The pump-out
frequency control is factory-adjusted to drain the water tank every 10 cycles, and no
adjustment is required. However, where water quality is bad and the icemaker needs a
pump out more often, the pump-out frequency can be adjusted. See "II.C.3.d) Pump-Out
Frequency Control."
1
5. Normal Harvest Cycle
LEDs 1, 4 and are on. Comp, FMR and HGVs remain energized. HWV and X1 relay
energize, PM stops. As the evaporator warms, the thermistor reaches 48°F (9°C). The
control board then receives the thermistor's 3.9 kΩ signal and starts the harvest timer.
When the harvest timer completes its count down, the harvest cycle is complete. The
minimum total time allowed by the board for a complete harvest cycle is minutes. HWV
is energized during harvest for a maximum of 6 minutes or the length of harvest minus
50 seconds, whichever is shorter. LED 4 goes off when HWV closes. PM energizes and
runs for the last 50 seconds of harvest. LED 3 comes on when PM energizes. At the
end of harvest, the control board checks the position of LF/S and proceeds to the freeze
cycle if it is closed or calls for a 1-minute ll if it is open.
The unit continues to cycle through freeze and harvest cycles until the bin control
activates (opens) and shuts the unit down.
Note: To prevent incomplete batches of ice from forming on the evaporator, the control
board will only shut down the machine within the rst 5 minutes of the freeze
cycle. If ice pushes the bin control actuator in (open) after the rst ve minutes of
the freeze cycle, the control board will allow the machine to complete the freeze
cycle and the following harvest cycle before shutting down the machine.
Legend: Comp–compressor; DWV–drain water valve; FMR –remote fan motor; F/S–oat
switch; FWV–ll water valve; HGV–hot gas valve; HWV–harvest water valve;
LF/S–lower oat switch contacts; LLV–liquid line valve; PM–pump motor;
UF/S–upper oat switch contacts
13
Pump motor stops
for sec. and then
4. Pump-Out Cycle
Factory set for every
10th cycle
runs for 10 sec.
Lower oat
switch in
3. Freeze Cycle
5 minute timer
• Minimum freeze time: 5 minutes
• Maximum freeze time: freeze timer setting
• Lower oat switch used to initiate water
tank rell (1 rell for KMS-1400MLH)
• Upper oat switch used to terminate
water tank rell (1 minute maximum ll time)
control
in control
LF/S closed
PM de-energizes sec. ,
energizes for 10 sec.
Comp continues
FMR continues
DWV energized
HGV energized
LLV de-energized
Freeze cycle
operation turned
over to LF/S
Comp continues
FMR continues
PM continues
LLV energizes
FWV energized/
for rell only
HGV de-energized
de-energized
50 sec.
LF/S check
PM energized
1 to 3 minute timer
in control
HWV de-energized
Thermistor temp
2. Harvest Cycle
Thermistor in
(HWV time is 6 minutes or the length of
harvest minus 50 sec., whichever is shorter.
PM energizes and runs for the last 50 sec. of
• Maximum harvest water valve time: 6 minutes
KMS-1400MLH Sequence Flow Chart and Component Operation
Fill Cycle
harvest.)
• Maximum harvest time: 0 minutes
1. One Minute
control
LF/S closed
LF/S check
Comp energized
FMR energized
HGV energized
LF/S open
FWV energized
LF/S open
reaches 48°F (9°C)
(3.9 kΩ or less)
Harvest timer starts
HWV energized
FWV de-energized
DWV de-energized
If LF/S is open, compressor stops and cycle returns to 1 minute ll
Power is supplied to the pump and drain valve. This drains the water tank.
Power is supplied to the pump only. This operation can be used to circulate cleaner and
sanitizer for extended periods of time over the outside surface of the evaporator.
DRAIN
Components Energized when the Control Switch is in the SERVICE Position
When in the "SERVICE" position, the control switch supplies power to the service switch and the machine is
in service mode. The service switch has three positions: "DRAIN," "CIRC." and "WASH." See the information
CIRC.
below for details of each function.
Power is supplied to the pump and wash valve. This operation is used to circulate cleaner
and sanitizer over both the inside and outside surfaces of the evaporator.
WASH
Cycle Steps
"G" board will have
Initial startup always
5 second delay
begins here
14
Legend:
Comp - compressor
DWV - drain water valve
FMR - remote fan motor
FWV - ll water valve
HGV - hot gas valve
HWV - harvest water valve
LF/S - lower oat switch contacts
LLV - liquid line valve
PM - pump motor
UF/S - upper oat switch contacts
C. Control Board
• A HOSHIZAKI exclusive solid-state control is employed in the KMS-1400MLH Modular
Crescent Cuber.
• All models are pretested and factory-adjusted.
CAUTION
1. Fragile, handle very carefully.
. A control board contains integrated circuits, which are susceptible to failure
due to static discharge. It is especially important to touch the metal part of
the unit when handling or replacing the board.
3. Do not touch the electronic devices on the board or the back of the board to
prevent damage to the board.
4. Do not change wiring and connections. Do not misconnect K3, K4 and K5,
because the same connector is used for the thermistor, mechanical bin
control and oat switch.
5. Always replace the whole board assembly if it goes bad.
6. Do not short out power supply to test for voltage.
15
1. Control Board Layout
Control Products "G" Control Board
Bin Control Switch
Closed LED (green)
Bin Control Switch
Open LED (yellow)
Part Number
Alarm Buzzer
LED (green)
Hot Gas Valves (HGV)
Power LED (red)
(lights when power
is supplied to the
board)
LED 3 (green)
Pump Motor (PM)
(PM on, but LED off,
at freeze cycle)
LED 4 (green)
Fill Water Valve
(FWV) (when LED
is off)
Harvest Water Valve
(HWV) (when LED
is on)
LED 1 (green)
Compressor (Comp)
Alarm Reset Button
S4 Dip
Switch
Output Test Button
(used to test relays on board)
Connector K3
Harvest Control
(thermistor)
Connector K4
Mechanical Bin
Control
S5 Dip Switch
(factory set do not adjust)
Connector K5
Float Switch
Label
(board revision level
indicated on label
on side of relay)
Connector K1
Pins #1 through #10
#1, 9 Magnetic Contactor
# Hot Gas Valves (HGV)
Water Valve Relay
#3 Liquid Line Valves (LLV)
#4 Pump Motor (icemaking)
#5 Pump Motor (harvest)
#6 Fill Water Valve (FWV)
#7 10 Supply Voltage
#8 Open
Switch for "C" board
and "ALPINE" board
(service boards only)
Connector K
Transformer
Control Board
Part Number A379-01 (factory); 2A3792-02 (service)
16
2. Features
a) Maximum Water Supply Period – 6 minutes
The harvest water valve will be open during harvest for 6 minutes or the length of
harvest minus 50 seconds, whichever is shorter.
b) Harvest Backup Timer and Freeze Timer
The harvest backup timer shuts down the icemaker if, for two cycles in a row, the harvest
cycle takes more than 0 minutes to complete. The control board will signal this problem
using beeps every 3 seconds.
The freeze timer shuts down the icemaker if, for two cycles in a row, the freeze cycle
takes longer than the time specied to complete. The control board will signal this
problem using 3 beeps every 3 seconds. The time is factory set using S4 dip switch 9 &
10.
The alarm reset button on the control board must be pressed with power on to reset
either of these safeties.
c) High Temperature Safety
The temperature of the suction line in the refrigeration circuit is limited by the high
temperature safety. This protects the unit from excessively high temperatures. If the
evaporator temperature rises above 17 ± 7°F (53 ± 4°C), the control board reads a
.804 k
and the icemaker automatically stops.
The control board will signal this problem using 1 beep every 3 seconds. The alarm reset
button on the control board must be pressed with power on to reset the safety.
Ω signal from the thermistor and operates the safety. This shuts down the circuit
d) Low Water Safety
The control board checks the position of the lower oat switch at the end of the initial one
minute water ll cycle and at the end of each harvest cycle. If the lower oat switch is
closed, the control board proceeds to the next cycle. If the lower oat switch is open, the
control board calls for a one minute water ll cycle. After one minute, the control board
checks the position of the oat and either proceeds to the next cycle if the lower oat
switch is closed or calls for an additional one minute ll if the switch is open. This serves
as a low water safety to protect the water pump.
e) High Voltage and Low Voltage Cut-outs
High voltage and low voltage cut-outs help protect the icemaker from supply voltages
outside of the accepted range.
If miswiring causes excessive voltage (147Vac ±5% or more for 3 seconds) on
the control board, the high voltage cut-out shuts down the circuit and the icemaker
automatically stops. The control board will signal this problem using 7 beeps every 3
seconds.
The icemaker also automatically stops in cases of insufcient voltage (9Vac ±5% or
less). The control board will signal this problem using 6 beeps every 3 seconds.
When the proper supply voltage is resumed, the icemaker automatically starts running
again.
17
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