Only qualified service technicians should attempt to install, service or maintain
this icemaker. No installation, service or maintenance should be undertaken
until the technician has thoroughly read this Instruction Manual. Likewise, the
owner/manager should not proceed to operate the icemaker until the installer
has instructed them on its proper operation.
HOSHIZAKI provides this manual primarily to assist qualified service technicians in the
installation, maintenance and service of the icemaker.
Should the reader have any questions or concerns which have not been satisfactorily
addressed, please call, write or send an e-mail message to the HOSHIZAKI Technical
Support Department for assistance.
HOSHIZAKI AMERICA, INC.
618 Highway 74 South
Peachtree City, GA 30269
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem
2
Please review this manual. It should be read carefully before the icemaker is serviced or
maintenance operations are performed. Only qualified service technicians should service
and maintain the icemaker. This manual should be made available to the technician prior to
service or maintenance.
CONTENTS
I. Specifications ...................................................................................................................... 5
A. Icemaker ....................................................................................................................... 5
2. Sanitizing Procedure - Following Cleaning Procedure .......................................... 50
B. Maintenance ................................................................................................................ 51
C. Preparing the Icemaker for Long Storage ................................................................... 51
4
I. Specifications
AC SUPPLY VOLTAGE208-230/60/1 ( 3 wire with neutral for 115V )
AMPERAGE15 A ( 5 Min. Freeze AT 104°F / WT 80°F )
MINIMUM CIRCUIT AMPACITY20 A
MAXIMUM FUSE SIZE20 A
APPROXIMATE ICE PRODUCTIONAmbientWATER TEMP. (°F)
PER 24 HR.Temp.(°F)507090
lbs./day ( kg/day ) 70 * 1115 (506) 1118 (507) 1042 (473)
Reference without *marks 80 1117 (507) 1122 (509) 1001 (454)
90 1118 (507) * 1126 (511) 1022 (464)
1001089 (494) 1102 (500) 927 (420)
SHAPE OF ICECrescent Cube
ICE PRODUCTION PER CYCLE24 lbs. ( 10.9 kg ) 1248 pcs.
APPROXIMATE STORAGE CAPACITYN/A
ELECTRIC & WATER CONSUMPTION90/70°F70/50°F
ELECTRIC W (kWH/100 lbs.)2580 ( 5.5 )2648 ( 5.7 )
WATER gal./24HR (gal./100 lbs.) 303 ( 26.9 ) 570 ( 51.1 )
EXTERIOR DIMENSIONS (WxDxH)KMS-1230MLH : 30" x 24" x 28" ( 762 x 610 x 711 mm )
- CONDENSATE DRAIN5/8" OD Pipe
CUBE CONTROL SYSTEMFloat Switch
HARVESTING CONTROL SYSTEMHot Gas and Water, Thermistor and Timer
ICE MAKING WATER CONTROLTimer Controlled, Overflow Pipe
COOLING WATER CONTROLN/A
BIN CONTROL SYSTEMMechanical Level Switch and Timer
COMPRESSORHermetic, Model CS18K6E-PFV
CONDENSERAir cooled, Fin and Tube type
EVAPORATORVertical type, Stainless Steel and Copper
REFRIGERANT CONTROLThermostatic Expansion Valve
Condensing Pressure Regulator
REFRIGERANT CHARGER-404A, 16 lb. 5 oz. ( 7400 g )
( Icemaker 7 oz.; Comp/Cond unit 15 lbs. 14 oz. )
DESIGN PRESSUREHigh 467 PSIG, Low 230 PSIG
P.C. BOARD CIRCUIT PROTECTIONHigh Voltage Cut-out ( Internal )
COMPRESSOR PROTECTIONAuto-reset Overload Protector ( Internal )
REFRIGERANT CIRCUIT PROTECTIONAuto-reset High Pressure Control Switch
LOW WATER PROTECTIONFloat Switch
ACCESSORIES -SUPPLIEDN/A
-REQUIREDIce Storage Bin or Dispenser
OPERATING CONDITIONSVOLTAGE RANGE187 - 253 V
AMBIENT TEMP.
KMS-1230MLH 45 - 100° F
SRK-13H( Outdoor use ) -20 - 122° F
WATER SUPPLY TEMP. 45 - 90° F
WATER SUPPLY PRESSURE 10 - 113 PSIG
A. Icemaker
1. KMS-1230MLH – SRK-13H
Note: We reserve the right to make changes in specifications and design without prior
notice.
5
2. KMS-1230MLH – SRK-13H3
Intentionally Left Blank
Note: We reserve the right to make changes in specifications and design without prior
notice.
6
AC SUPPLY VOLTAGE208-230/60/1 ( 3 wire with neutral for 115V )
( Connection to icemaker )
AMPERAGE15 A ( 5 Min. Freeze AT 104°F / WT 80°F )
MINIMUM CIRCUIT AMPACITY20 A
MAXIMUM FUSE SIZE20 A
EXTERIOR DIMENSIONS ( WxDxH )50" x 17" x 28" ( 1270 x 432 x 711 mm )
DIMENSIONS INCLUDING LEGS ( WxDxH )52-3/8" x 19-1/2" x 43" ( 1330 x 495 x 1092 mm )
EXTERIOR FINISHGalvanized steel
WEIGHTNet 230 lbs. ( 104 kg )Shipping 273 lbs. ( 124 kg )
REFRIGERANT CIRCUIT PROTECTIONAuto-reset High Pressure Control Switch
REFRIGERANT CONTROLCondensing Pressure Regulator
REFRIGERANT CHARGE15 lbs. 14 oz.( 7200 g )
DESIGN PRESSUREHigh 467 PSIG, Low 230 PSIG
OPERATING CONDITIONSVOLTAGE RANGE187 - 253 V
AMBIENT TEMP. ( Outdoor use ) -20 - 122° F
ACCESSORIES -SUPPLIEDLeg2 pcs
Hex. Head Bolt w/WasherM8 x 1616 pcs
Hex. NutM816 pcs
B. Condensing Unit
1. SRK-13H
Note: We reserve the right to make changes in specifications and design without prior
notice.
7
2. SRK-13H3
Intentionally Left Blank
8
II. General Information
A. Construction
1. Icemaker
Spray Tubes
Hot Gas Valve
Liquid Line Valve
Service
Valve
(High Side)
Control Switch
Service Switch
Drier
Wash Valve
Thermistor
Service
Valve
(Low Side)
Harvest Water Valve
Fill Water Valve
Control Box
Control Board
Pump Motor
Float Switch
Drain Water Valve
Bin Control Switch
9
2. Condensing Unit
Headmaster
(C.P. Regulator)
Liquid Line Valve
Junction Box
Condenser
Hot Gas Valve
Access Valve
Receiver Tank
Accumulator
Fan Motor and Fan Blade
Shut-off Valve (High Side)
Compressor
Thermostat (Discharge Pipe)
Shut-off Valve
(Low Side)
10
B. Sequence of Operation
The steps in the sequence are as outlined below. When power is supplied, the red
POWER OK LED and the green BC CLOSED LED on the control board come on (If the
yellow BC OPEN LED is on, the unit will not start. In this case clear ice away from the bin
control actuator in the bin area). A 5-second delay occurs at startup. Note that the order
of the green sequence LEDs from the outer edge of the board is 1, 4, 3, 2.
1. One Minute Fill Cycle
LED 4 is on. FWV opens and the fill period begins. After 1 minute, the board checks for a
closed LF/S. If LF/S is closed, the harvest cycle begins. If not, FWV will remain energized
through additional 1 minute cycles until water enters the sump and LF/S closes. This
serves as a low water safety to protect the water pump.
2. Initial Harvest Cycle
LEDs 1, 4 and 2 are on. Comp, FMR, HGVs, HWV and X1 relay energize, FWV closes.
The control board monitors the warming of the evaporator via the thermistor located
on the suction line. When the thermistor reaches 48°F (9°C), the control board reads a
3.9 kΩ signal from the thermistor and turns harvest termination over to the adjustable
harvest timer which is factory set for normal conditions. The timer has settings of 60,
90, 120, and 180 seconds (S4 dip switch 1 & 2). When the harvest timer completes its
count down, the harvest cycle is complete and the freeze cycle starts. The minimum
total time allowed by the board for a complete harvest cycle is 2 minutes. HWV is open
during harvest for a maximum of 6 minutes or the length of harvest minus 50 seconds,
whichever is shorter. LED 4 goes off when HWV closes. PM energizes and runs for the
last 50 seconds of harvest. LED 3 comes on when PM energizes. At the end of harvest,
the control board checks the position of LF/S and proceeds to the freeze cycle if it is
closed or calls for a 1-minute fill if it is open.
3. Freeze Cycle
LED 1 is on. Comp, FMR and PM continue to run, LLVs open, HGVs close. For the first
5 minutes, the control board will not terminate the freeze cycle. As ice builds and LF/S
opens, FWV opens (LED 4 is on when FWV is open). The refill will last until U/FS closes
or for 60 seconds, whichever is shorter. After UF/S closes, FWV closes 3 seconds later.
The KMS-1230MLH refills 1 time. After the refill, the freeze continues until LF/S opens
again. The freeze cycle is then terminated, provided the 5 minute freeze timer has
expired.
4. Pump-Out Cycle
The 1st pump out occurs after the 11th freeze cycle and every 10th cycle thereafter.
LEDs 1, 3, and 2 are on. Comp and FMR continue to run, DWV opens, HGVs open,
LLVs close. PM stops for 2 seconds. PM restarts, pumping water from the water tank
through the DWV and down the drain. At the same time, water flows through the vent
tube to power flush the F/S. After 10 seconds, the pump out is complete. The pump-out
frequency control is factory-adjusted to drain the water tank every 10 cycles, and no
adjustment is required. However, where water quality is bad and the icemaker needs a
pump out more often, the pump-out frequency can be adjusted. See "II.C.3.d) Pump-Out
Frequency Control."
11
5. Normal Harvest Cycle
LEDs 1, 4 and 2 are on. Comp, FMR and HGVs remain energized. HWV and X1 relay
energize, PM stops. As the evaporator warms, the thermistor reaches 48°F (9°C). The
control board then receives the thermistor's 3.9 kΩ signal and starts the harvest timer.
When the harvest timer completes its count down, the harvest cycle is complete. The
minimum total time allowed by the board for a complete harvest cycle is 2 minutes. HWV
is energized during harvest for a maximum of 6 minutes or the length of harvest minus
50 seconds, whichever is shorter. LED 4 goes off when HWV closes. PM energizes and
runs for the last 50 seconds of harvest. LED 3 comes on when PM energizes. At the
end of harvest, the control board checks the position of LF/S and proceeds to the freeze
cycle if it is closed or calls for a 1-minute fill if it is open.
The unit continues to cycle through freeze and harvest cycles until the bin control
activates (opens) and shuts the unit down.
Note: To prevent incomplete batches of ice from forming on the evaporator, the control
board will only shut down the machine within the first 5 minutes of the freeze
cycle. If ice pushes the bin control actuator in (open) after the first five minutes of
the freeze cycle, the control board will allow the machine to complete the freeze
cycle and the following harvest cycle before shutting down the machine.
Legend: Comp–compressor; DWV–drain water valve; FMR –remote fan motor; F/S–float
switch; FWV–fill water valve; HGV–hot gas valve; HWV–harvest water valve;
LF/S–lower float switch contacts; LLV–liquid line valve; PM–pump motor;
UF/S–upper float switch contacts
12
4. Pump-Out Cycle
3. Freeze Cycle
• Minimum freeze time: 5 minutes
Factory set for every
10th cycle
• Maximum freeze time: freeze timer setting
• Lower float switch used to initiate water
Pump motor stops
tank refill (1 refill for KMS-1230MLH)
• Upper float switch used to terminate
water tank refill (1 minute maximum fill
time)
for 2 sec. and then
runs for 10 sec.
Lower float
switch in
control
5 minute timer
in control
LF/S closed
PM de-energizes 2 sec. ,
energizes for 10 sec.
Comp continues
Freeze cycle
operation turned
over to LF/S
Comp continues
FMR continues
PM continues
FMR continues
LLV energizes
DWV energized
FWV energized/
HGV energized
de-energized
LLV de-energized
for refill only
HGV de-energized
50 sec.
LF/S check
1 to 3 minute timer
in control
2. Harvest Cycle
Thermistor in
(HWV time is 6 minutes or the length of
harvest minus 50 sec., whichever is shorter.
PM energizes and runs for the last 50 sec. of
• Maximum harvest water valve time: 6 minutes
KMS-1230MLH Sequence Flow Chart and Component Operation
Fill Cycle
harvest.)
• Maximum harvest time: 20 minutes
control
LF/S closed
LF/S check
1. One Minute
PM energized
HWV de-energized
Thermistor temp
Comp energized
FMR energized
FWV energized
reaches 48°F (9°C)
(3.9 kΩ or less)
HGV energized
HWV energized
LF/S open
FWV de-energized
Harvest timer starts
DWV de-energized
LF/S open
If LF/S is open, compressor stops and cycle returns to 1 minute fill
Power is supplied to the pump and drain valve. This drains the water tank.
Power is supplied to the pump only. This operation can be used to circulate cleaner and
sanitizer for extended periods of time over the outside surface of the evaporator.
DRAIN
Components Energized when the Control Switch is in the SERVICE Position
When in the "SERVICE" position, the control switch supplies power to the service switch and the machine is
in service mode. The service switch has three positions: "DRAIN," "CIRC." and "WASH." See the information
below for details of each function.
CIRC.
Power is supplied to the pump and wash valve. This operation is used to circulate cleaner
and sanitizer over both the inside and outside surfaces of the evaporator.
WASH
Cycle Steps
"G" board will have
Initial startup always
begins here
Legend:
Comp - compressor
DWV - drain water valve
FMR - remote fan motor
FWV - fill water valve
HGV - hot gas valve
HWV - harvest water valve
LF/S - lower float switch contacts
LLV - liquid line valve
PM - pump motor
UF/S - upper float switch contacts
5 second delay
13
C. Control Board
• A HOSHIZAKI exclusive solid-state control is employed in the KMS-1230MLH Modular
Crescent Cuber.
• All models are pretested and factory-adjusted.
CAUTION
1. Fragile, handle very carefully.
2. A control board contains integrated circuits, which are susceptible to failure
due to static discharge. It is especially important to touch the metal part of
the unit when handling or replacing the board.
3. Do not touch the electronic devices on the board or the back of the board to
prevent damage to the board.
4. Do not change wiring and connections. Do not misconnect K3, K4 and K5,
because the same connector is used for the thermistor, mechanical bin
control and float switch.
5. Always replace the whole board assembly if it goes bad.
6. Do not short out power supply to test for voltage.
14
1. Control Board Layout
Control Products "G" Control Board
Bin Control Switch
Closed LED (green)
Bin Control Switch
Open LED (yellow)
Part Number
Alarm Buzzer
LED 2 (green)
Hot Gas Valves (HGV)
Power LED (red)
(lights when power
is supplied to the
board)
LED 3 (green)
Pump Motor (PM)
(PM on, but LED off,
at freeze cycle)
LED 4 (green)
Fill Water Valve
(FWV) (when LED 2
is off)
Harvest Water Valve
(HWV) (when LED 2
is on)
LED 1 (green)
Compressor (Comp)
Alarm Reset Button
S4 Dip
Switch
Output Test Button
(used to test relays on board)
Connector K3
Harvest Control
(thermistor)
Connector K4
Mechanical Bin
Control
S5 Dip Switch
(factory set do not adjust)
Connector K5
Float Switch
Label
(board revision level
indicated on label
on side of relay)
Connector K1
Pins #1 through #10
#1, 9 Magnetic Contactor
#2 Hot Gas Valves (HGV)
Water Valve Relay
#3 Liquid Line Valves (LLV)
#4 Pump Motor (icemaking)
#5 Pump Motor (harvest)
#6 Fill Water Valve (FWV)
#7 10 Supply Voltage
#8 Open
Switch for "C" board
and "ALPINE" board
(service boards only)
Connector K2
Transformer
Control Board
Part Number 2A3792-01 (factory); 2A3792-02 (service)
15
2. Features
a) Maximum Water Supply Period – 6 minutes
The harvest water valve will be open during harvest for 6 minutes or the length of harvest
minus 50 seconds, whichever is shorter.
b) Harvest Backup Timer and Freeze Timer
The harvest backup timer shuts down the icemaker if, for two cycles in a row, the harvest
cycle takes more than 20 minutes to complete. The control board will signal this problem
using 2 beeps every 3 seconds.
The freeze timer shuts down the icemaker if, for two cycles in a row, the freeze cycle
takes longer than the time specified to complete. The control board will signal this
problem using 3 beeps every 3 seconds. The time is factory set using S4 dip switch 9 &
10.
The alarm reset button on the control board must be pressed with power on to reset
either of these safeties.
c) High Temperature Safety
The temperature of the suction line in the refrigeration circuit is limited by the high
temperature safety. This protects the unit from excessively high temperatures. If the
evaporator temperature rises above 127 ± 7°F (53 ± 4°C), the control board reads a
.804 k
and the icemaker automatically stops.
The control board will signal this problem using 1 beep every 3 seconds. The alarm reset
button on the control board must be pressed with power on to reset the safety.
Ω signal from the thermistor and operates the safety. This shuts down the circuit
d) Low Water Safety
The control board checks the position of the lower float switch at the end of the initial one
minute water fill cycle and at the end of each harvest cycle. If the lower float switch is
closed, the control board proceeds to the next cycle. If the lower float switch is open, the
control board calls for a one minute water fill cycle. After one minute, the control board
checks the position of the float and either proceeds to the next cycle if the lower float
switch is closed or calls for an additional one minute fill if the switch is open. This serves
as a low water safety to protect the water pump.
e) High Voltage and Low Voltage Cut-outs
High voltage and low voltage cut-outs help protect the icemaker from supply voltages
outside of the accepted range.
If miswiring causes excessive voltage (147Vac ±5% or more for 3 seconds) on the
control board, the high voltage cut-out shuts down the circuit and the icemaker
automatically stops. The control board will signal this problem using 7 beeps every 3
seconds.
The icemaker also automatically stops in cases of insufficient voltage (92Vac ±5% or
less). The control board will signal this problem using 6 beeps every 3 seconds.
When the proper supply voltage is resumed, the icemaker automatically starts running
again.
16
Loading...
+ 37 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.