Hoshizaki KML-250MAH User Manual

Hoshizaki
Hoshizaki America, Inc.
Models KML-250MAH
“A Superior Degree
of Reliability”
www.hoshizaki.com
KML-250MWH
PARTS LIST
Number: 71192 Issued: 9-18-2001 Revised: 12-29-2009
CONTENTS
Auxiliary Codes ...................................................................................................................... 3
Note About Ordering Parts .................................................................................................... 3
Material Abbreviations ........................................................................................................... 4
A. Ice Cuber Assembly .......................................................................................................... 5
KML-250MAH .................................................................................................................... 5
KML-250MWH ................................................................................................................... 8
B. Refrigeration Circuit ..........................................................................................................11
KML-250MAH ...................................................................................................................11
KML-250MWH ................................................................................................................. 14
C. Water Circuit .................................................................................................................... 17
D. Control Box Assembly ...................................................................................................... 21
E. Label Location ................................................................................................................. 24
F. Top Panel Assembly ......................................................................................................... 26
G. Front Panel Assembly ..................................................................................................... 27
H. Accessories & Packaging ................................................................................................ 28
2

Auxiliary Codes

KML-250MAH L-0 May 2001
M-0 January 2002 M-1 April 2002 M-2 July 2002 N-0 December 2002 N-1 March 2003 P-0 December 2003 P-1 June 2004 Q-0 December 2004 R-0 December 2005 S-1 January 2007 S-2 December 2007 T-0 January 2008 U-0 January 2009 U-1 July 2009
KML-250MWH L-1 October 2001 M-0 December 2001 M-1 March 2002 M-2 July 2002 N-0 January 2003 N-1 March 2003 P-0 December 2003 Q-0 January 2005 R-0 January 2006 S-1 January 2007 S-2 December 2007 T-0 January 2008 U-0 January 2009 U-1 July 2009
Auxiliary Code Breakdown
The auxiliary code is the rst two characters in the serial number. The rst character indicates the year. Years progress or regress in alphabetical order. The series runs from "A" through "V" and the letters "I" and "O" are skipped. The second character indicates signicant part changes within a year. Base is "0" and this number advances for each change. In cases where there is a letter in parentheses, this designates the month. This is the last character in the serial number. The series runs from "(A)" through "(M)" and the letter "(I)" is skipped. This designation is only included when identifying a parts change within an auxiliary code.

Note About Ordering Parts

Most assemblies cannot be ordered as complete units; parts in the assemblies generally must be ordered separately.
3

Material Abbreviations

ALUMINUM AL = Aluminum
COPPER CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene -styrene AC = Polyacetal EVA = Ethylene vinyl acetate PA = Polyamide = Nylon PC = Polycarbonate PE = Polyethylene PES = Polyester PETP = Polyethylene terephthalate = Tetlon PP = Polypropylene PS = Polystyrene PTFE = Polytetrauoroethylene = Teon PUR = Polyurethane PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile EPDM = EP rubber NBR = Nitrile butadiene rubber NR = Natural rubber NP = Neoprene SI.R = Silicone rubber SY.R = Synthetic rubber EPH = Epichlorohydrin
STEEL
GS = Galvanized steel SS = Stainless steel PS = Plated steel PAS = Primed steel
4

A. Ice Cuber Assembly

KML-250MAH

L-0 to U-1
17
F
8a
8
9
18
3
15
21
4
5
E
14
G
G1
2a
10
2
1
D1
D
13
5a
16
C
11
7a
20
21
For Thermostat, see "D. Control Box Assembly"
M-2 to S-1
7
24
12
19
6a
L-0 to M-1
6
11a
B
23
7a
7
5
22
22a
7a
S-2 and later
7
Title: A. Ice Cuber Assembly Model: KML-250MAH
Required Number
M-2
S-2
Index
No. Description
B Refrigeration Circuit - 1A0604A01 1 -
C Water Circuit - 1A0438A01 1 1 1 -
D Control Box Assembly - 2A2291A01 1 1 -
D1 T2 Screw 4×8 7P31-0408 3 3 3 3 3
E Label Location - 3A2043A01 1 1 -
F Top Panel Assembly - 3A1862A01 1 1 1 1 1
G Front Panel Assembly - 3A1859A01 1 1 1 1 1
G1 Truss Head Screw 4×8, SS 7C32-0408 1 1 1 1 1
1 Evaporator Case - 2A2238G01 1 1 1 1 1
2 Control Box Cover GS 3A1828-01 1 1 -
2a T2 Screw 4×8 7P31-0408 3 3 3 3 3
3 Square Washer Brass 433537-02 1 1 1 1 1
4 Screw-Grounding Brass 433304-02 1 1 1 1 1
5 Junction Box Cover GS 433410-01 1 1 1 1 1
5a T2 Screw 4×8 7P31-0408 1 1 1 1 1
6 Mechanical Bin Control - 4A2430-01 1 1 -
6a Thumbscrew SS, ABS 4H3270G01 1 1 -
7 Bracket (L) - 3A1433-01 1 1 -
Thermostat Extension Bracket SS 4A1722-01 1 -
7a Thumbscrew SS, ABS 415949G09 2 2 2 -
8 Bin Control Cover GS 3A0664G01 1 1 1 1 1
8a Thumbscrew SS, ABS 415949G04 2 2 2 -
9 Top Insulation PP 215730G01 1 1 1 1 1
10 Front Insulation - 2A0664G01 1 1 1 1 1 11 Side Panel (R) SS 2A2111G01 1 1 1 1 1
11a T2 Screw 4×8, SS 7P32-0408 1 1 1 1 1
12 Louver ABS 1A0548-01 2 2 2 2 2 13 Push Retainer - 4A2414-01 6 6 6 6 6 14 Air Filter ABS 2A2063G01 2 2 2 2 2 15 Bushing SR-30-1 420472-03 1 1 1 1 1 16 Wire Saddle VWS4238-C 4A0338-02 2 2 2 2 2 17 Gasket L=655 4A0808L02 2 2 2 2 2 18 Gasket L=190 4A0808L02 1 1 1 1 1 19 Gasket L=762 4A0808L02 1 1 1 1 1
Material or Model Number Part Number
1A0604A02 1 1 1 1
1A0438A02 1 ­1A0438A03 1
2A2545A01 1 1 ­2A2545A02 1
3A2427A01 1 1 ­3A5423A01 1
3A2371-01 1 1 1
4A4358-01 1 1
415949G10 2 ­415949G08 2
415949G08 2 2
L-0
M-0 M-1
to
S-1
to
U-0 U-1
6
Title: A. Ice Cuber Assembly Model: KML-250MAH
Required Number
M-2
S-2
Index
No. Description
20 Spacer PE 443545-01 1 ­21 Capillary Ring EP Rubber 425307-01 2 1 1 22 Bulb Holder - 3A3903-01 1 1
22a Thumbscrew SS, ABS 415949G11 2 -
23 Silicone Hose L=310 7730I3812 1 1 24 NSF Plate - 4A4401G01 1 1
Material or Model Number Part Number
415949G10 2
L-0
M-0 M-1
to
S-1
to
U-0 U-1
7
A. Ice Cuber Assembly

KML-250MWH

L-1 to U-1
F
8a
E
2a
9
15
14
10
2
1
8
3
12
D1
D
18
4
5
5a
13
C
11
G
G1
16
6a
L-1 to M-1
6
7a
8
11a
7
7a
B
19a
17
18
For Thermostat, see "D. Control Box Assembly"
20
19
7a
S-2 and later
M-2 to S-1
7
21
7
Title: A. Ice Cuber Assembly Model: KML-250MWH
Required Number
M-2
S-2
Index
No. Description
B Refrigeration Circuit - 1A0634A01 1 -
C Water Circuit - 1A0438A01 1 1 1 -
D Control Box Assembly - 2A2291A01 1 1 -
D1 T2 Screw 4×8 7P31-0408 3 3 3 3 3
E Label Location - 3A1988A01 1 1 -
F Top Panel Assembly - 3A1862A01 1 1 1 1 1 G Front Panel Assembly - 3A1859A02 1 1 1 1 1
G1 Truss Head Screw 4×8, SS 7C32-0408 1 1 1 1 1
1 Evaporator Case - 2A2238G01 1 1 1 1 1 2 Control Box Cover GS 3A1828-01 1 1 -
2a T2 Screw 4×8 7P31-0408 3 3 3 3 3
3 Square Washer Brass 433537-02 1 1 1 1 1 4 Screw-Grounding Brass 433304-02 1 1 1 1 1 5 Junction Box Cover GS 433410-01 1 1 1 1 1
5a T2 Screw 4×8 7P31-0408 1 1 1 1 1
6 Mechanical Bin Control - 4A2430-01 1 1 -
6a Thumbscrew SS, ABS 4H3270G01 1 1 -
7 Bracket (L) - 3A1433-01 1 1 -
Thermostat Extension Bracket SS 4A1722-01 1 -
7a Thumbscrew SS, ABS 415949G09 2 2 2 -
8 Bin Control Cover GS 3A0664G01 1 1 1 1 1
8a Thumbscrew SS, ABS 415949G04 2 2 2 -
9 Top Insulation PP 215730G01 1 1 1 1 1 10 Front Insulation - 2A0664G01 1 1 1 1 1 11 Side Panel (R) SS 2A2111G01 1 1 1 1 1
11a T2 Screw 4×8, SS 7P32-0408 1 1 1 1 1
12 Bushing SR-30-1 420472-03 1 1 1 1 1 13 Wire Saddle VWS4238-C 4A0338-02 2 2 2 2 2 14 Gasket L=655 4A0808L02 2 2 2 2 2 15 Gasket L=190 4A0808L02 1 1 1 1 1 16 Gasket L=762 4A0808L02 1 1 1 1 1 17 Spacer PE 443545-01 1 ­18 Capillary Ring EP Rubber 425307-01 2 1 1
Material or Model Number Part Number
1A0634A02 1 1 1 1
1A0438A02 1 ­1A0438A03 1
2A2545A01 1 1 ­2A2545A02 1
3A2428A01 1 1 ­3A5424A01 1
3A2371-01 1 1 1
4A4358-01 1 1
415949G10 2 ­415949G08 2
415949G08 2 2
L-1
M-0 M-1
to
S-1
to
U-0 U-1
9
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