Hoshizaki KMH-2000SWH-3, KMH-2000SRH-3 User Manual

Hoshizaki America, Inc.
Hoshizaki
Stackable Crescent Cuber
Models KMH-2000SWH/3
“A Superior Degree
of Reliability”
www.hoshizaki.com
INSTRUCTION MANUAL
Issued: 1-22-2010 Revised: 5-26-2010
IMPORTANT
Only qualied service technicians should install, service, and maintain the icemaker. No installation, service, or maintenance should be undertaken until the technician has thoroughly read this Instruction Manual. Likewise, the owner/manager should not proceed to operate the icemaker until the installer has instructed them on its proper operation. Failure to install, operate, and maintain the equipment in accordance with this manual may adversely affect safety, performance, component life, and warranty coverage.
Hoshizaki provides this manual primarily to assist qualied service technicians in the installation, maintenance, and service of the icemaker.
Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, write, or send an e-mail message to the Hoshizaki Technical Support Department for assistance.
HOSHIZAKI AMERICA, INC. 618 Highway 74 South Peachtree City, GA 30269
Attn: Hoshizaki Technical Support Department
Phone: 1-800-233-1940 Technical Support (770) 487-2331 Fax: 1-800-843-1056 (770) 487-3360 E-mail: techsupport@hoshizaki.com
Web Site: www.hoshizaki.com
NOTE: To expedite assistance, all correspondence/communication MUST include the following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem.
2
IMPORTANT
This manual should be read carefully before the icemaker is installed and operated. Only qualied service technicians should install, service, and maintain the icemaker. Read the warnings contained in this booklet carefully as they give important information regarding safety. Please retain this booklet for any further reference that may be necessary.
CONTENTS
Important Safety Information ................................................................................................. 4
I. Specications ...................................................................................................................... 5
A. Nameplate Rating ......................................................................................................... 5
1. KMH-2000SWH (water-cooled) ................................................................................ 5
2. KMH-2000SWH3 (water-cooled) ............................................................................. 6
3. KMH-2000SRH (remote air-cooled) ......................................................................... 7
4. KMH-2000SRH3 (remote air-cooled) ....................................................................... 8
B. Dimensions/Connections .............................................................................................. 9
II. Installation and Operating Instructions .............................................................................11
A. Checks Before Installation ............................................................................................11
B. How to Remove Panels ................................................................................................11
C. Location ...................................................................................................................... 12
D. Setup ........................................................................................................................... 12
E. Installation of Upper Unit ............................................................................................. 14
F. Electrical Connection ................................................................................................... 16
G. Installation of Remote Condenser Unit ....................................................................... 18
1. Checks Before Installation ...................................................................................... 18
2. Location ................................................................................................................. 18
3. Setup ..................................................................................................................... 19
4. Line Set ................................................................................................................. 19
a) Factory Line Set Installation ............................................................................... 19
b) Field Fabricated Line Set Installation.................................................................. 20
5. Refrigerant Charge (Line Set Exceeding 66 Feet) ................................................. 22
6. Electrical Connection ............................................................................................. 22
7. Stacking Remote Condenser Units ........................................................................ 23
H. Water Supply and Drain Connections ......................................................................... 24
1. Icemaker ................................................................................................................ 25
2. Water-Cooled Condenser....................................................................................... 26
a) Connection to an Open Drain System ................................................................ 26
b) Connection to a Closed Loop System ................................................................ 27
I. Final Checklist .............................................................................................................. 28
J. Startup ......................................................................................................................... 29
III. Cleaning and Maintenance ............................................................................................. 30
A. Cleaning & Sanitizing Instructions............................................................................... 30
1. Cleaning Procedure ................................................................................................ 31
2. Sanitizing Procedure - Following Cleaning Procedure ........................................... 32
B. Maintenance ................................................................................................................ 33
C. Preparing the Icemaker for Long Storage ................................................................... 33
3

Important Safety Information

Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, or damage to the unit.
WARNING Indicates a hazardous situation which could result in death or
serious injury.
CAUTION Indicates a situation which could result in damage to the unit.
IMPORTANT Indicates important information about the use and care of the
unit.
WARNING
This icemaker should be destined only to the use for which it has been expressly conceived. Any other use should be considered improper and therefore dangerous. The manufacturer cannot be held responsible for eventual damage caused by improper, incorrect, and unreasonable use.
To reduce the risk of death, electric shock, serious injury, or re, follow basic precautions including the following:
• Electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or severe damage to equipment.
• This unit requires an independent power supply. See the nameplate for proper voltage and breaker/fuse size. Failure to use a proper breaker or fuse can result in a tripped breaker, blown fuse, or damage to existing wiring. This could lead to heat generation or re.
THIS UNIT MUST BE GROUNDED. Failure to properly ground this unit could result in death or serious injury.
• This unit should be disassembled or repaired only by qualied service personnel to reduce the risk of electric shock, injury, or re.
• Do not make any alterations to the unit. Alterations could result in electric shock, injury, re, or damage to the unit.
4
I. Specications
HOSHIZAKI ICE MAKER

A. Nameplate Rating

1. KMH-2000SWH (water-cooled)

MODEL NUMBER KMH-2000SWH SERIAL NUMBER AC SUPPLY VOLTAGE
COMPRESSOR 230V 11.1RLA 73LRA PUMP 120V 1.2FLA 60W FAN - - ­OTHER 115V 0.3A MAXIMUM FUSE SIZE 30 AMPS MAX. HACR BREAKER(USA ONLY) 30 AMPS MAX. CIRC. BREAKER (CANADA ONLY) 30 AMPS MINIMUM CIRCUIT AMPACITY 30 AMPS DESIGN PRESSURE HI-427PSI LO-230PSI REFRIGERANT 404A 3 LB. 1.4 OZ.
208-230/60/1 (3 WIRE
WITH NEUTRAL FOR
115V)
MOTOR-COMPRESSOR THERMALLY PROTECTED,
NOT INTENDED FOR OUTDOOR USE!
Hoshizaki America, Inc.
Peachtree City, GA
www.hoshizaki.com
ICE MAKER WITHOUT
STORAGE MEANS
946Z
COMPONENT
See the nameplate for electrical and refrigeration specications. This nameplate is located on the rear panel. Since this nameplate is located on the rear panel of the icemaker, it cannot be read when the back of the icemaker is against a wall or against another piece of kitchen equipment. Therefore, the necessary electrical and refrigeration information is also on the rating label, which can be easily seen by removing only the front panel of the icemaker.
We reserve the right to make changes in specications and design without prior notice.
5

2. KMH-2000SWH3 (water-cooled)

HOSHIZAKI ICE MAKER
MODEL NUMBER KMH-2000SWH3 SERIAL NUMBER AC SUPPLY VOLTAGE
COMPRESSOR 230V 7.8RLA 66LRA PUMP 120V 1.2FLA 60W FAN - - ­OTHER 115V 0.3A MAXIMUM FUSE SIZE 20 AMPS MAX. HACR BREAKER(USA ONLY) 20 AMPS MAX. CIRC. BREAKER (CANADA ONLY) 20 AMPS MINIMUM CIRCUIT AMPACITY 20 AMPS DESIGN PRESSURE HI-427PSI LO-230PSI REFRIGERANT 404A 3 LB. 1.4 OZ.
208-230/60/3
MOTOR-COMPRESSOR THERMALLY PROTECTED,
NOT INTENDED FOR OUTDOOR USE!
Hoshizaki America, Inc.
Peachtree City, GA
www.hoshizaki.com
ICE MAKER WITHOUT
STORAGE MEANS
946Z
COMPONENT
See the nameplate for electrical and refrigeration specications. This nameplate is located on the rear panel. Since this nameplate is located on the rear panel of the icemaker, it cannot be read when the back of the icemaker is against a wall or against another piece of kitchen equipment. Therefore, the necessary electrical and refrigeration information is also on the rating label, which can be easily seen by removing only the front panel of the icemaker.
We reserve the right to make changes in specications and design without prior notice.
6

3. KMH-2000SRH (remote air-cooled)

HOSHIZAKI ICE MAKER
MODEL NUMBER KMH-2000SRH SERIAL NUMBER AC SUPPLY VOLTAGE
COMPRESSOR 230V 10.9RLA 73LRA PUMP 120V 1.2FLA 60W FAN REMOTE 3A MAX OTHER 115V 0.3A MAXIMUM FUSE SIZE 30 AMPS MAX. HACR BREAKER(USA ONLY) 30 AMPS MAX. CIRC. BREAKER (CANADA ONLY) 30 AMPS MINIMUM CIRCUIT AMPACITY 30 AMPS DESIGN PRESSURE HI-467PSI LO-230PSI REFRIGERANT 404A
208-230/60/1 (3 WIRE
WITH NEUTRAL FOR
115V)
MOTOR-COMPRESSOR THERMALLY PROTECTED,
NOT INTENDED FOR OUTDOOR USE!
Hoshizaki America, Inc.
Peachtree City, GA
www.hoshizaki.com
ICE MAKER WITHOUT
STORAGE MEANS
946Z
COMPONENT
See the nameplate for electrical and refrigeration specications. This nameplate is located on the rear panel. Since this nameplate is located on the rear panel of the icemaker, it cannot be read when the back of the icemaker is against a wall or against another piece of kitchen equipment. Therefore, the necessary electrical and refrigeration information is also on the rating label, which can be easily seen by removing only the front panel of the icemaker.
We reserve the right to make changes in specications and design without prior notice.
7

4. KMH-2000SRH3 (remote air-cooled)

HOSHIZAKI ICE MAKER
MODEL NUMBER KMH-2000SRH3 SERIAL NUMBER AC SUPPLY VOLTAGE
COMPRESSOR 230V 7.9RLA 66LRA PUMP 120V 1.2FLA 60W FAN REMOTE 3A MAX OTHER 115V 0.3A MAXIMUM FUSE SIZE 20 AMPS MAX. HACR BREAKER(USA ONLY) 20 AMPS MAX. CIRC. BREAKER (CANADA ONLY) 20 AMPS MINIMUM CIRCUIT AMPACITY 20 AMPS DESIGN PRESSURE HI-467PSI LO-230PSI REFRIGERANT 404A
208-230/60/3
MOTOR-COMPRESSOR THERMALLY PROTECTED,
NOT INTENDED FOR OUTDOOR USE!
Hoshizaki America, Inc.
Peachtree City, GA
www.hoshizaki.com
ICE MAKER WITHOUT
STORAGE MEANS
946Z
COMPONENT
See the nameplate for electrical and refrigeration specications. This nameplate is located on the rear panel. Since this nameplate is located on the rear panel of the icemaker, it cannot be read when the back of the icemaker is against a wall or against another piece of kitchen equipment. Therefore, the necessary electrical and refrigeration information is also on the rating label, which can be easily seen by removing only the front panel of the icemaker.
We reserve the right to make changes in specications and design without prior notice.
8

B. Dimensions/Connections

1. KMH-2000SWH/3 (water-cooled)
Unit: mm [in.]
Note: The storage bin opening must match the bottom opening as in the illustration.
9
2. KMH-2000SRH/3 (remote air-cooled)
Unit: mm [in.]
Note: The storage bin opening must match the bottom opening as in the illustration.
10

II. Installation and Operating Instructions

WARNING
1. This icemaker must be installed in accordance with applicable national, state, and local regulations.
2. CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the storage bin.

A. Checks Before Installation

• Visually inspect the exterior of the shipping container and immediately report any damage to the carrier. Upon opening the container, any concealed damage should also be immediately reported to the carrier.
• Remove the shipping carton, tape, and packing material. If any are left in the icemaker, it will not work properly.
• Remove the panels to prevent damage when installing the icemaker. See "II.B. How to Remove Panels."
• Remove the package containing the accessories.
• Remove the protective plastic lm from the panels. If the icemaker is exposed to the sun or to heat, remove the lm after the icemaker cools.
• Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan blade (if applicable) turns freely.
• Check that the compressor is snug on all mounting pads.
• See the nameplate on the rear panel, and check that your voltage supplied corresponds with the voltage specied on the nameplate.
• This icemaker can be installed on a storage bin 30" wide or wider with a depth of 40" or greater.
• On remote air-cooled model, a remote condenser unit is needed. Hoshizaki Remote Condenser Unit, Model URC-22F is recommended.

B. How to Remove Panels

Top Panel
See Fig. 1
• Front Panel: Remove the 2 screws. Lift up and towards you.
Side Panel (L)
Top Insulation
• Top Panel: Remove the 2 screws, and lift off.
• Side Panel (R): Remove the screw. Slide forward slightly and lift off.
• Side Panel (L): Remove the 6 screws, and lift off.
Rear Panel
• Rear Panel: Remove the 6 screws, and lift off.
• Insulation Panel: Remove the thumbscrew. Lift up slightly and pull towards you.
Front Panel
11
Insulation Panel
Side Panel (R)
Fig. 1
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