Hoshizaki KMD901MWH, KMD850MRH Instruction Manual

Hoshizaki
Hoshizaki America, Inc.
Modular Crescent Cuber
Models
KMD-850MAH, MWH, MRH
“A Superior Degree
of Reliability”
www.hoshizaki.com
KMD-901MAH, MWH, MRH
INSTRUCTION MANUAL
WARNING
Only qualied service technicians should install and service the appliance. To obtain the name and phone number of your local Hoshizaki Certied Service Representative, visit www.hoshizaki.com. No installation or service should be undertaken until the technician has thoroughly read this Instruction Manual. Likewise, the owner/manager should not proceed to operate the appliance until the installer has instructed them on its proper operation. Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage. Proper installation is the responsibility of the installer. Product failure or property damage due to improper installation is not covered under warranty.
Hoshizaki provides this manual primarily to assist qualied service technicians in the installation, maintenance, and service of the appliance.
Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, send an e-mail message, or write to the Hoshizaki Technical Support Department for assistance.
Phone: 1-800-233-1940; (770) 487-2331 Fax: 1-800-843-1056; (770) 487-3360
E-mail: techsupport@hoshizaki.com
HOSHIZAKI AMERICA, INC. 618 Highway 74 South Peachtree City, GA 30269 Attn: Hoshizaki Technical Support Department
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem.
2
IMPORTANT
This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this manual for any further reference that may be necessary.
CONTENTS
Important Safety Information ................................................................................................. 4
I. Specications ...................................................................................................................... 6
A. Electrical and Refrigerant Data ..................................................................................... 6
1. KMD-850M_H .......................................................................................................... 6
2. KMD-901M_H .......................................................................................................... 6
B. Dimensions/Connections .............................................................................................. 7
1. Air-Cooled Models (MAH) ......................................................................................... 7
2. Water-Cooled Models (MWH) .................................................................................. 8
3. Remote Models (MRH) ............................................................................................ 9
4. Remote Condenser Unit URC-9F (use with KMD-850MRH, KMD-901MRH) ........ 10
II. Installation and Operating Instructions .............................................................................11
A. Location .......................................................................................................................11
B. Checks Before Installation ............................................................................................11
C. How to Remove Panels ............................................................................................... 12
D. Setup ........................................................................................................................... 13
E. Electrical Connection .................................................................................................. 14
F. Water Supply and Drain Connections .......................................................................... 15
1. Icemaker ................................................................................................................ 16
2. Water-Cooled Condenser....................................................................................... 17
a) Connection to an Open Drain System ................................................................ 17
b) Connection to a Closed Loop System ................................................................ 18
G. Installation of Remote Condenser Unit for Remote Models ........................................ 19
1. Location ................................................................................................................. 19
2. Checks Before Installation ..................................................................................... 20
3. Setup ..................................................................................................................... 20
4. Line Set Size and Refrigerant Charge ................................................................... 20
5. Line Set Installation ............................................................................................... 21
6. Electrical Connection ............................................................................................. 24
7. Stacking Remote Condenser Unit .......................................................................... 25
H. Final Checklist ............................................................................................................. 26
I. Startup .......................................................................................................................... 27
III. Maintenance ................................................................................................................... 28
A. Maintenance Schedule ................................................................................................ 29
B. Cleaning and Sanitizing Instructions ........................................................................... 30
IV. Preparing the Icemaker for Periods of Non-Use ............................................................. 34
V. Disposal ........................................................................................................................... 36
3

Important Safety Information

Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property.
WARNING Indicates a hazardous situation which could result in death or
serious injury.
NOTICE Indicates a situation which could result in damage to the
appliance or property.
IMPORTANT Indicates important information about the installation, use, and
care of the appliance.
WARNING
The appliance should be destined only to the use for which it has been expressly conceived. Any other use should be considered improper and therefore dangerous. The manufacturer cannot be held responsible for injury or damage resulting from improper, incorrect, and unreasonable use. Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage.
To reduce the risk of death, electric shock, serious injury, or re, follow basic precautions including the following:
• Only qualied service technicians should install and service the appliance.
• The appliance must be installed in accordance with applicable national, state, and local codes and regulations.
• Electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage.
• The icemaker requires an independent power supply of proper capacity. See the nameplate for electrical specications. Failure to use an independent power supply of proper capacity can result in a tripped breaker, blown fuse, damage to existing wiring, or component failure. This could lead to heat generation or re.
THE ICEMAKER MUST BE GROUNDED. Failure to properly ground the icemaker could result in death or serious injury.
• To reduce the risk of electric shock, do not touch the control switch with damp hands.
• Move the control switch to the "OFF" position and turn off the power supply before servicing. Lockout/Tagout to prevent the power supply from being turned back on inadvertently.
• Do not make any alterations to the appliance. Alterations could result in electric shock, injury, re, or damage.
• The appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
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WARNING, continued
• Children should be properly supervised around the appliance.
• Do not climb, stand, or hang on the appliance or allow children or animals to do so. Serious injury could occur or the appliance could be damaged.
• Do not use combustible spray or place volatile or ammable substances near the appliance. They might catch re.
• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance could cause harm to individuals or damage to the appliance.
Additional Warning for Remote Models
THE REMOTE CONDENSER UNIT MUST BE GROUNDED. The power supply and ground connection to the remote condenser unit are supplied from the icemaker. Failure to properly ground the remote condenser unit could result in death or serious injury.
• Wire routing (conduit) and disconnect (if required) must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage.
NOTICE
• Follow the water supply, drain connection, and maintenance instructions carefully to reduce the risk of costly water damage.
• In areas where water damage is a concern, install in a contained area with a oor drain.
• Install the icemaker in a location that stays above freezing. Normal operating ambient temperature must be within 45°F to 100°F (7°C to 38°C).
• Do not leave the icemaker on during extended periods of non-use, extended absences, or in sub-freezing temperatures. To properly prepare the icemaker for these occasions, follow the instructions in "IV. Preparing the Icemaker for Periods of Non-Use."
• Do not place objects on top of the appliance.
• The dispenser unit/ice storage bin is for ice use only. Do not store anything else in the dispenser unit/ice storage bin.
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I. Specications

A. Electrical and Refrigerant Data

The rating label and nameplate provide electrical and refrigerant data. The rating label can be seen by removing the front panel. The nameplate is located on the rear panel. For certication marks, see the nameplate. We reserve the right to make changes in specications and design without prior notice.

1. KMD-850M_H

Single Phase
Model Number KMD-850MAH KMD-850MWH KMD-850MRH
AC Supply Voltage 208-230/60/1 208-230/60/1 208-230/60/1 Compressor 208-230V 7.4RLA 46LRA 208-230V 7.2RLA 46LRA 208-230V 7.6RLA 46LRA Pump 120V 0.5FLA 60W 120V 0.5FLA 60W 120V 0.5FLA 60W Fan 120V 1.0FLA 1/15HP --- --- --- 120V 3A MAX (Fan in URC) Other 115-120V 0.15A 115-120V 0.15A 115-120V 0.15A Maximum Fuse Size 20 AMPS 20 AMPS 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI-467PSI LO-230PSI HI-427PSI LO-230PSI HI-467PSI LO-230PSI Refrigerant 404A 2 LB. 7.2 OZ. 404A 1 LB. 12.6 OZ. 404A
20 AMPS 20 AMPS 20 AMPS
20 AMPS 20 AMPS 20 AMPS
20 AMPS 20 AMPS 20 AMPS
Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-9F: 8 LB. 13.8 OZ.

2. KMD-901M_H

Single Phase
Model Number KMD-901MAH KMD-901MWH KMD-901MRH
AC Supply Voltage 208-230/60/1 (3 wire with
neutral for 115V) Compressor 208-230V 8.4RLA 56LRA 208-230V 6.6RLA 56LRA 208-230V 7.9RLA 56LRA Pump 120V 0.5FLA 60W 120V 0.5FLA 60W 120V 0.5FLA 60W Fan 120V 1.0FLA 1/15HP --- --- --- 120V 3A MAX (Fan in URC) Other 115-120V 0.15A 115-120V 0.15A 115-120V 0.15A Maximum Fuse Size 20 AMPS 20 AMPS 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI-467PSI LO-230PSI HI-427PSI LO-230PSI HI - 467PSI LO - 230PSI Refrigerant 404A 4 LB. 3.0 OZ. 404A 1 LB. 12.2 OZ. 404A
20 AMPS 20 AMPS 20 AMPS
20 AMPS 20 AMPS 20 AMPS
20 AMPS 20 AMPS 20 AMPS
208-230/60/1 (3 wire with neutral for 115V)
208-230/60/1 (3 wire with neutral for 115V)
Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-9F: 9 LB. 14.7 OZ.
6

B. Dimensions/Connections

1. Air-Cooled Models (MAH)

Side
Model Shown: KMD-850MAH
KMD-850MAH KMD-901MAH
A
768 [30-1/4] 1073 [42-1/4]
B
762 [30] 1067 [42]
C
80 [3-1/8] 380 [15]
D
713 [28-1/8] 713 [28-1/8]
E
662 [26-1/8] 662 [26-1/8]
F
660 [26] 660 [26]
G
170 [6-3/4] 174 [6-7/8]
H
28 [1-1/8] 28 [1-1/8]
I
14 [1/2] 14 [1/2]
J
499 [19-5/8] 499 [19-5/8]
Units: mm [in.]
Rear
Model Shown: KMD-850MAH
Bottom
NOTICE
• Allow 6" (15 cm) clearance at rear, sides, and top for proper air circulation and ease of maintenance and/or service should they be required.
• The storage bin opening must match the bottom opening as in the illustration.
Model Shown: KMD-850MAH
7

2. Water-Cooled Models (MWH)

Side
Model Shown: KMD-850MWH
KMD-850MWH KMD-901MWH
A
768 [30-1/4]
B
762 [30]
C
80 [3-1/8]
D
713 [28-1/8]
E
662 [26-1/8]
F
660 [26]
G
176 [6-7/8]
H
28 [1-1/8]
I
14 [1/2]
J
499 [19-5/8]
K
394 [15-1/2]
L
53 [2-1/8]
M
132 [5-1/4]
N
179 [7]
Units: mm [in.]
Rear
Model Shown: KMD-850MWH
Bottom
Model Shown: KMD-850MWH
NOTICE
• Allow 6" (15 cm) clearance at rear, sides, and top for proper air circulation and ease of maintenance and/or service should they be required.
• The storage bin opening must match the bottom opening as in the illustration.
8

3. Remote Models (MRH)

Side
Model Shown: KMD-850MRH
A
B
C
D
E
F
G
H
I
J
K
L
M
N
KMD-850MRH KMD-901MRH
768 [30-1/4]
762 [30]
80 [3-1/8]
713 [28-1/8]
640 [25-1/4]
660 [26]
170 [6-3/4]
28 [1-1/8]
14 [1/2]
499 [19-5/8]
446 [17-1/2]
101 [4]
61 [2-3/8]
73 [2-7/8]
Units: mm [in.]
Rear
Model Shown: KMD-850MRH
Bottom
Model Shown: KMD-850MRH
NOTICE
• Allow 6" (15 cm) clearance at rear, sides, and top for proper air circulation and ease of maintenance and/or service should they be required.
• The storage bin opening must match the bottom opening as in the illustration.
9

4. Remote Condenser Unit URC-9F (use with KMD-850MRH, KMD-901MRH)

Units: mm [in.]
NOTICE
Allow 24" (61cm) clearance at front and rear for proper air circulation and ease of maintenance and/or service should they be required.
URC-9F Heat of Rejection Icemaker Model
KMD-850MRH 11,200 BTU/hr KMD-901MRH 12,600 BTU/hr
AT 90°F (32°C)
WT 70°F (21°C)
Top
Rear
10

II. Installation and Operating Instructions

WARNING
• The appliance must be installed in accordance with applicable national, state, and local codes and regulations.
• Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage.
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the dispenser unit/ice storage bin.

A. Location

NOTICE
• The icemaker is not intended for outdoor use. Normal operating ambient temperature must be within 45°F to 100°F (7°C to 38°C); Normal operating water temperature must be within 45°F to 90°F (7°C to 32°C). Operation of the icemaker, for extended periods, outside of these normal temperature ranges may affect icemaker performance.
• The icemaker will not work at sub-freezing temperatures. To prevent damage to the water supply line, drain the icemaker if the air temperature is going to go below 32°F (0°C). See "IV. Preparing the Icemaker for Periods of Non-Use."
• The icemaker should not be located next to ovens, grills, or other high heat producing equipment.
• Allow 6" (15 cm) clearance at rear, sides, and top for proper air circulation and ease of maintenance and/or service should they be required.
• The location should provide a rm and level foundation for the equipment.

B. Checks Before Installation

• Visually inspect the exterior of the shipping container and immediately report any damage to the carrier. Upon opening the container, any concealed damage should also be immediately reported to the carrier.
• Remove the shipping carton, tape, and packing material. If any are left in the appliance, it will not work properly.
• See the nameplate on the rear panel, and check that your voltage supplied corresponds with the voltage specied on the nameplate.
• Remove the panels to prevent damage when installing the appliance. See "II.C. How to Remove Panels."
• Remove the package containing the accessories.
• Remove the protective plastic lm from the panels. If the appliance is exposed to the sun or to heat, remove the lm after the appliance cools.
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• Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan blade (if applicable) turns freely.
• Check that the compressor is snug on all mounting pads.
• The icemaker can be installed on a dispenser unit or ice storage bin. The ice storage bins listed below are recommended.
Model Number Bin Width Recommended Hoshizaki Ice Storage Bin
KMD-850M_H KMD-901MWH KMD-901MRH KMD-901MAH 42" or Wider B-700 Series
30" or Wider B-500 Series
For further options, contact your local Hoshizaki distributor.
NOTICE! Remote models must be connected to an appropriate remote condenser unit. The remote condenser unit listed below is recommended. Connection to a different remote condenser unit will void the warranty unless Hoshizaki approves a different remote condenser unit for your specic application. For further details, contact your local Hoshizaki distributor.
Model Number Recommended Hoshizaki Remote Condenser Unit
KMD-850MRH KMD-901MRH
URC-9F

C. How to Remove Panels

See Fig. 1
• Front Panel: Remove the screw. Lift up and towards you.
• Top Panel: Lift up at front slightly, push rearward and lift off.
• Right Side Panel: Remove the screw. Slide forward slightly and lift off.
• Insulation Panel: Remove the thumbscrew. Lift up slightly and pull towards you.
Top Panel
Insulation Panel
Thumbscrew
Front Panel
Screw
Model Shown: KMD-901MWH
Fig. 1
Right Side Panel
Screw
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