Only qualied service technicians should attempt to install, service, or maintain
this icemaker. No service or maintenance should be undertaken until the
technician has thoroughly read this Service Manual. Failure to service and
maintain the equipment in accordance with this manual may adversely affect
safety, performance, and warranty coverage.
Hoshizaki provides this manual primarily to assist qualied service technicians in the
service and maintenance of the icemaker.
Should the reader have any questions or concerns which have not been satisfactorily
addressed, please call, write, or send an e-mail message to the Hoshizaki Technical
Support Department for assistance.
HOSHIZAKI AMERICA, INC.
618 Highway 74 South
Peachtree City, GA 30269
This manual should be read carefully before the icemaker is serviced or
maintenance operations are performed. Only qualied service technicians
should install, service, and maintain the icemaker. Read the warnings contained
in this booklet carefully as they give important information regarding safety.
Please retain this booklet for any further reference that may be necessary.
CONTENTS
I. Specications ...................................................................................................................... 5
A. Icemaker ....................................................................................................................... 5
3. Evacuation and Recharge (R-404A) ...................................................................... 48
B. Component Service Information .................................................................................. 50
C. Adjustment of Water Regulating Valve - Water-Cooled Model Only ............................. 50
VI. Maintenance ................................................................................................................... 51
VII. Preparing the Icemaker for Long Storage ...................................................................... 52
VIII. Disposal ........................................................................................................................ 54
4
I. Specications
A. Icemaker
1. KMD-850MAH (air-cooled)
AC SUPPLY VOLTAGE208-230/60/1 (3 wire with netrual for 115V)
AMPERAGE9.8 A ( 5 Min. Freeze AT 104°F / WT 80°F)
MINIMUM CIRCUIT AMPACITY20 A
MAXIMUM FUSE SIZE20 A
APPROXIMATE ICE PRODUCTIONAmbientWATER TEMP. (°F)
PER 24 HR.Temp.(°F)507090
lbs./day ( kg/day )70*786 (357)743 (337)685 (311)
Reference without *marks80753 (342)686 (311)629 (285)
90743 (337)*639 (290)580 (263)
100732 (332)625 (284)526 (239)
SHAPE OF ICECrescent Cube
ICE PRODUCTION PER CYCLE11.8 lbs. (5.4 kg) 624pcs.
APPROXIMATE STORAGE CAPACITYN/A
ELECTRIC & WATER CONSUMPTION90/70°F70/50°F
ELECTRIC W (kWH/100 lbs.)1570(5.9)1510(4.6)
WATER gal./24HR (gal./100 lbs.)125(19.5)291(37.0)
CEC/CEE TIER LEVEL1
ENERGY STARNO
EXTERIOR DIMENSIONS (WxDxH)30" x 24-5/8" x 28" (762 x 625 x 713 mm)
EXTERIOR FINISHStainless Steel, Galvanized Steel (Rear)
WEIGHTNet 217 lbs. (98 kg), Shipping 249 lbs. (113 kg)
CONNECTIONS - ELECTRICPermanent - Connection
- WATER SUPPLYInlet 1/2" FPT
- DRAINOutlet 3/4" FPT
5/8" OD Tube
CUBE CONTROL SYSTEMFloat Switch
HARVESTING CONTROL SYSTEMHot Gas and Water, Thermistor and Timer
ICE MAKING WATER CONTROLTimer Controlled. Overflow Pipe
COOLING WATER CONTROLN/A
BIN CONTROL SYSTEMMechanical Lever Switch and Timer
COMPRESSORHermetic, Model CS08KQE-PFV-255
CONDENSERAir-Cooled , Fin and tube type
EVAPORATORVertical type, Stainless Steel and Copper
REFRIGERANT CONTROLThermostatic Expansion Valve
REFRIGERANT CHARGER404A, 2 lb. 8.2 oz. (1140g)
DESIGN PRESSUREHigh 467PSIG, Low 230PSIG
P.C. BOARD CIRCUIT PROTECTIONHigh Voltage Cut-out ( Internal )
COMPRESSOR PROTECTIONAuto-reset Overload Protector ( Internal )
REFRIGERANT CIRCUIT PROTECTIONAuto-reset High Pressure Control Switch
LOW WATER PROTECTIONFloat Switch
ACCESSORIES -SUPPLIEDN/A
-REQUIREDIce Dispenser or Ice Storage Bin
OPERATING CONDITIONSVOLTAGE RANGE187 - 253 V
AMBIENT TEMP.45 -100° F
WATER SUPPLY TEMP.45 - 90° F
WATER SUPPLY PRESSURE10 - 113 PSIG
Note: We reserve the right to make changes in specications and design without prior
notice.
5
2. KMD-850MWH (water-cooled)
AC SUPPLY VOLTAGE208-230/60/1 (3 wire with netrual for 115V)
AMPERAGE8.3A ( 5 Min. Freeze AT 104°F / WT 80°F)
MINIMUM CIRCUIT AMPACITY20 A
MAXIMUM FUSE SIZE20 A
APPROXIMATE ICE PRODUCTIONAmbientWATER TEMP. (°F)
PER 24 HR.Temp.(°F)507090
lbs./day ( kg/day )70*836 (379)830 (376)786 (357)
Reference without *marks80831 (377)822 (373)759 (344)
90830 (376)*815 (370)759 (344)
100809 (367)802 (364)708 (321)
SHAPE OF ICECrescent Cube
ICE PRODUCTION PER CYCLE12.1 lbs. (5.5 kg) 624pcs.
APPROXIMATE STORAGE CAPACITYN/A
ELECTRIC & WATER CONSUMPTION90/70°F70/50°F
ELECTRIC W (kWH/100 lbs.)1390(4.1)1390(4.0)
WATER gal./24HR (gal./100 lbs.)165(20.2)298(35.7)
WATER COOLED CONDENSER1035(127)565(68)
gal./24HR (gal./100 lbs.)
CEC/CEE TIER LEVEL2
ENERGY STARN/A
EXTERIOR DIMENSIONS (WxDxH)30" x 24-5/8" x 28" (762 x 625 x 713 mm)
EXTERIOR FINISHStainless Steel, Galvanized Steel (Rear)
WEIGHTNet 217 lbs. (98 kg), Shipping 249 lbs. (113 kg)
CONNECTIONS - ELECTRICPermanent - Connection
- WATER SUPPLYInlet 1/2" FPTCond. Inlet1/2" FPT
- DRAINOutlet 3/4" FPTCond. Outlet3/8" FPT
5/8" OD Tube
CUBE CONTROL SYSTEMFloat Switch
HARVESTING CONTROL SYSTEMHot Gas and Water, Thermistor and Timer
ICE MAKING WATER CONTROLTimer Controlled. Overflow Pipe
COOLING WATER CONTROLPressure Regulator
BIN CONTROL SYSTEMMechanical Lever Switch and Timer
COMPRESSORHermetic, Model CS08KQE-PFV-255
CONDENSERWater-cooled, Tube in tube type
EVAPORATORVertical type, Stainless Steel and Copper
REFRIGERANT CONTROLThermostatic Expansion Valve
REFRIGERANT CHARGER404A, 1 lb. 12.6 oz. (810g)
DESIGN PRESSUREHigh 427PSIG, Low 230PSIG
P.C. BOARD CIRCUIT PROTECTIONHigh Voltage Cut-out ( Internal )
COMPRESSOR PROTECTIONAuto-reset Overload Protector ( Internal )
REFRIGERANT CIRCUIT PROTECTIONAuto-reset High Pressure Control Switch
LOW WATER PROTECTIONFloat Switch
ACCESSORIES -SUPPLIEDN/A
-REQUIREDIce Dispenser or Ice Storage Bin
OPERATING CONDITIONSVOLTAGE RANGE187 - 253 V
AMBIENT TEMP.45 -100° F
WATER SUPPLY TEMP.45 - 90° F
WATER SUPPLY PRESSURE10 - 113 PSIG
Note: We reserve the right to make changes in specications and design without prior
notice.
6
3. KMD-850MRH (remote air-cooled)
AC SUPPLY VOLTAGE208-230/60/1 (3 wire with netrual for 115V)
AMPERAGE9.8A ( 5 Min. Freeze AT 104°F / WT 80°F)
MINIMUM CIRCUIT AMPACITY20 A
MAXIMUM FUSE SIZE20 A
APPROXIMATE ICE PRODUCTIONAmbientWATER TEMP. (°F)
PER 24 HR.Temp.(°F)507090
lbs./day ( kg/day )70*833 (378)793 (360)738 (335)
Reference without *marks80803 (364)741 (336)686 (311)
90793 (360)*698 (317)641 (291)
100782 (355)685 (311)589 (267)
SHAPE OF ICECrescent Cube
ICE PRODUCTION PER CYCLE11.6 lbs. (5.3 kg) 624pcs.
APPROXIMATE STORAGE CAPACITYN/A
ELECTRIC & WATER CONSUMPTION90/70°F70/50°F
ELECTRIC W (kWH/100 lbs.)1570(5.4)1490(4.3)
WATER gal./24HR (gal./100 lbs.)136(19.5)280(33.6)
CEC/CEE TIER LEVEL2
ENERGY STARYES
EXTERIOR DIMENSIONS (WxDxH)30" x 24-5/8" x 28" (762 x 625 x 713 mm)
EXTERIOR FINISHStainless Steel, Galvanized Steel (Rear)
WEIGHTNet 203 lbs. (92 kg), Shipping 235 lbs. (107 kg)
CONNECTIONS - ELECTRICPermanent - Connection
- WATER SUPPLYInlet 1/2" FPT
- DRAINOutlet 3/4" FPT
5/8" OD Tube
CUBE CONTROL SYSTEMFloat Switch
HARVESTING CONTROL SYSTEMHot Gas and Water, Thermistor and Timer
ICE MAKING WATER CONTROLTimer Controlled. Overflow Pipe
COOLING WATER CONTROLN/A
BIN CONTROL SYSTEMMechanical Lever Switch and Timer
COMPRESSORHermetic, Model CS08KQE-PFV-255
CONDENSERAir-Cooled Remote, Condenser Unit URC-9F
EVAPORATORVertical type, Stainless Steel and Copper
REFRIGERANT CONTROLThermostatic Expansion Valve
Condensing Pressure Regulator on URC-9F
REFRIGERANT CHARGER404A, 9 lbs. 4.2 oz. (4200g)
(Icemaker 5 lbs. 5.4 oz. Cond. Unit 3 lbs. 14.8 oz.)
DESIGN PRESSUREHigh 467PSIG, Low 230PSIG
P.C. BOARD CIRCUIT PROTECTIONHigh Voltage Cut-out ( Internal )
COMPRESSOR PROTECTIONAuto-reset Overload Protector ( Internal )
REFRIGERANT CIRCUIT PROTECTIONAuto-reset High Pressure Control Switch
LOW WATER PROTECTIONFloat Switch
ACCESSORIES -SUPPLIEDN/A
-REQUIREDIce Dispenser or Ice Storage Bin, Remote Condenser Unit
OPERATING CONDITIONSVOLTAGE RANGE187 - 253 V
AMBIENT TEMP.45 -100° F
WATER SUPPLY TEMP.45 - 90° F
WATER SUPPLY PRESSURE10 - 113 PSIG
Note: We reserve the right to make changes in specications and design without prior
notice.
7
B. Condenser Unit
1. URC-9F
Unit: mm [inches]
8
Specications
MODEL: URC-9F
AC SUPPLY VOLTAGE115/60/1 (Connection to Icemaker)
FAN MOTOR 115 VTotal 1.3FLA65W
EXTERIOR DIMENSIONS (WxDxH)32-3/16" x 15-11/16" x 21-15/16" (817 x 398 x 558 mm)
DIMENSIONS INCLUDING LEGS (WxDxH)34-5/16" x 18-1/8" x 36-15/16" (871 x 460 x 938 mm)
EXTERIOR FINISHGalvanized Steel
WEIGHTNet 81 lbs. ( 37 kg ) Shipping 92 lbs. ( 42 kg )
CONNECTIONS - ELECTRICPermanent - Connection
- REFRIGERANTDischarge Line 1-1/16"-12 UNF Fitting (#10 AEROQUIP)
Liquid Line 5/8"-18 UNF Fitting (#6 AEROQUIP)
CONDENSERAir-cooled, Fin and tube type
FAN MOTOR PROTECTIONThermal Protection
REFRIGERANT CONTROLCondensing Pressure Regulator
REFRIGERANT CHARGER-404A3 lbs. 14.8 oz. (1780g)
DESIGN PRESSUREHigh 467 PSIG
OPERATING CONDITIONSVOLTAGE RANGE104 ~ 127 V
AMBIENT TEMP.-20 ~ 122 °F
ACCESSORIES -SUPPLIEDLeg2 pcs
Hex. Head Bolt w/Washer 8 x 168 pcs
Hex. Nut88 pcs
Note: We reserve the right to make changes in specications and design without prior
notice.
9
II. General Information
A. Construction
1a. Air-Cooled Auxiliary Code C-0 and Earlier
Spray Tubes
Inlet Water Valve
Water Supply Inlet
Hot Gas Valve
Junction Box
Condenser
Control Box
Float Switch
Drain Valve
Thermostatic
Expansion
Valves
Water Pump
Cleaning Valve
Bin Control
Condenser
Fan Motor
Control Switch
Drier
Compressor
10
1b. Air-Cooled Auxiliary Code C-1 and Later
Spray Tubes
Thermostatic
Expansion
Valves
Inlet Water Valve
Water Supply Inlet
Hot Gas Valve
Junction Box
Condenser
Control Box
Float Switch
Drain Valve
Cleaning Valve
Condenser
Fan Motor
Main Transformer
Drier
Control Switch
Water Pump
Compressor
Bin Control
11
2a. Water-Cooled Auxiliary Code C-1 and Earlier
Spray Tubes
Inlet Water Valve
Water Supply Inlet
Hot Gas Valve
Junction Box
Condenser
Control Box
Water
Regulator
Float Switch
Drain Valve
Control Switch
Drier
Compressor
Water Pump
Cleaning Valve
Thermostatic
Expansion
Valves
Bin Control
12
2b. Water-Cooled Auxiliary Code C-2 and Later
Spray Tubes
Thermostatic
Expansion
Valves
Inlet Water Valve
Water Supply Inlet
Hot Gas Valve
Junction Box
Water
Regulator
Condenser
Control Box
Float Switch
Drain Valve
Water Pump
Cleaning Valve
Control Switch
Bin Control
Main Transformer
Drier
Compressor
13
3a. Remote Air-Cooled Auxiliary Code C-0 and Earlier
Spray Tubes
Inlet Water Valve
Water Supply Inlet
Hot Gas Valve
Junction Boxes
Control Box
Receiver Tank
Control Switch
Float Switch
Drain Valve
Water Pump
Drier
Liquid Line Valve
Compressor
Cleaning Valve
Thermostatic
Expansion
Valves
Bin Control
14
3b. Remote Air-Cooled Auxiliary Code C-1 and Later
Spray Tubes
Inlet Water Valve
Water Supply Inlet
Hot Gas Valve
Main Transformer
Junction
Boxes
Control Box
Receiver
Tank
Float Switch
Drain Valve
Water Pump
Cleaning Valve
Thermostatic
Expansion
Valves
Bin Control
Control Switch
Drier
Liquid Line Valve
Compressor
15
B. Sequence of Operation
The steps in the sequence are as outlined below. When power is supplied, the red
"POWER OK" LED and the green "BC CLOSED" LED on the control board come on (If
the yellow "BC OPEN" LED is on, the unit will not start. In this case clear ice away from
the bin control actuator). A 5-second delay occurs at startup. Note that the order of the
green sequence LEDs from the outer edge of the board is 1, 4, 3, 2.
1. One Minute Fill Cycle
LED 4 is on. WV opens and the ll period begins. After 1 minute, the board checks for a
closed F/S. If F/S is closed, the harvest cycle begins. If not, WV will remain energized
through additional 1 minute cycles until water enters the sump and F/S closes. This
serves as a low water safety to protect the water pump.
2. Initial Harvest Cycle
LEDs 1, 4, and 2 are on. WV remains open, Comp, FMR, HGV energize. The control
board monitors the warming of the evaporator via the thermistor located on the suction
line. When the thermistor reaches 48°F (9°C), the control board reads a 3.9 kΩ signal
from the thermistor and turns harvest termination over to the adjustable harvest timer
which is factory set for normal conditions. The timer has settings of 60, 90, 120, and
180 seconds (S4 dip switch 1 & 2). For details, see "II.C.3.b) Harvest Timer." When the
harvest timer completes its countdown, the harvest cycle is complete and the freeze
cycle starts. The minimum total time allowed by the board for a complete harvest cycle
is 2 minutes. WV is open during harvest for a maximum of 6 minutes or the length
of harvest minus 50 seconds, whichever is shorter. LED 4 goes off when WV closes.
PM energizes and runs for the last 50 seconds of harvest. LED 3 comes on when
PM energizes. At the end of harvest, the control board checks the position of F/S and
proceeds to the freeze cycle if it is closed or calls for a 1-minute ll if it is open.
3. Freeze Cycle
LED 1 is on. Comp, FMR, and PM continue to run, FMS energizes, LLV opens, HGV
closes and the freeze cycle starts. For the rst 5 minutes the control board will not accept
a signal from F/S. This 5 minute minimum freeze acts as a short cycle protection. At the
end of 5 minutes, F/S assumes control. As ice builds on the evaporator the water level in
the sump lowers. The freeze continues until F/S opens and terminates ice production.
4. Pump-Out Cycle
LEDs 1, 4, 3, and 2 are on. With S4 dip switch 5 and 6 in the factory default position, the
1st pump out occurs after the 11th freeze cycle and every 10th cycle thereafter. Comp
and FMR continue to run, DV and WV open, HGV opens, LLV closes, and FMS deenergizes. PM stops for 2 seconds. SR energizes, restarting PM and taking water from
the sump and forcing it to go through DV and down the drain. At the same time, water
ows through the vent tube to power ush the F/S. After 10 seconds, the pump out is
complete. The pump-out frequency control is factory-adjusted to drain the water tank
every 10 cycles, and no adjustment is required. However, where water quality is bad and
the icemaker needs a pump out more often, the pump-out frequency can be adjusted.
The pump-out frequency control can be set to have a pump out occur every cycle,
or every 2, 5, or 10 cycles (S4 dip switch 5 & 6). For details, see "II.C.3.d) Pump-Out
Frequency Control."
16
5. Normal Harvest Cycle
LEDs 1, 4, and 2 are on. Comp, FMR, and HGV remain energized and WV opens. PM
stops. As the evaporator warms, the thermistor reaches 48°F (9°C). The control board
then receives the thermistor's 3.9 kΩ signal and starts the harvest timer. When the
harvest timer completes its countdown, the harvest cycle is complete. The minimum total
time allowed by the board for a complete harvest cycle is 2 minutes. WV is energized
during harvest for a maximum of 6 minutes or the length of harvest minus 50 seconds,
whichever is shorter. LED 4 goes off when WV closes. PM energizes and runs for the last
50 seconds of harvest. LED 3 comes on when PM energizes. At the end of harvest, the
control board checks the position of F/S and proceeds to the freeze cycle if it is closed or
calls for a 1-minute ll if it is open.
The unit continues to cycle through freeze and harvest cycles until the bin control
activates (opens) and shuts the unit down.
Note: To prevent incomplete batches of ice from forming on the evaporator, the control
board will only shut down the machine within the rst 5 minutes of the freeze
cycle. If ice pushes the bin control actuator in (open) after the rst ve minutes of
the freeze cycle, the control board will allow the machine to complete the freeze
cycle and the following harvest cycle before shutting down the machine.
Legend: Comp–compressor; DV–Drain Valve; FMR–remote fan motor; FMS–self-contained fan motor; F/S–oat switch; HGV–hot gas valve; LLV–liquid line valve;
PM–pump motor; SR–service relay; WV–inlet water valve
17
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