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Hoshizaki
“A Superior Degree
of Reliability”
www.hoshizaki.com
Models
KMD-450MAH
KMD-450MWH
Modular Crescent Cuber
Hoshizaki America, Inc.
Issued: 1-19-2009
INSTRUCTION MANUAL
™
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IMPORTANT
Only qualied service technicians should install, service, or maintain this
icemaker. No installation, service, or maintenance should be undertaken
until the technician has thoroughly read this Instruction Manual. Likewise, the
owner/manager should not proceed to operate the icemaker until the installer
has instructed them on its proper operation. Failure to install, operate, and
maintain the equipment in accordance with this manual may adversely affect
safety, performance, component life, and warranty coverage.
Hoshizaki provides this manual primarily to assist qualied service technicians in the
installation, maintenance, and service of the icemaker.
Should the reader have any questions or concerns which have not been satisfactorily
addressed, please call, write, or send an e-mail message to the Hoshizaki Technical
Support Department for assistance.
HOSHIZAKI AMERICA, INC.
618 Highway 74 South
Peachtree City, GA 3069
Attn: Hoshizaki Technical Support Department
Phone: 1-800-33-1940 Technical Support
(770) 487-331
Fax: 1-800-843-1056
(770) 487-3360
E-mail: techsupport@hoshizaki.com
Web Site: www.hoshizaki.com
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem.
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IMPORTANT
This manual should be read carefully before the icemaker is installed and
operated. Only qualied service technicians should install, service, and
maintain the icemaker. Read the warnings contained in this booklet carefully
as they give important information regarding safety. Please retain this booklet
for any further reference that may be necessary.
CONTENTS
Important Safety Information ................................................................................................. 4
I. Specications ..................................................................................................................... 5
A. Nameplate Rating ......................................................................................................... 5
1. KMD-450MAH (self-contained air-cooled) ............................................................... 5
. KMD-450MWH (water-cooled) ................................................................................ 6
B. Dimensions/Connections .............................................................................................. 7
1. KMD-450MAH ......................................................................................................... 7
. KMD-450MWH ........................................................................................................
II. Installation and Operating Instructions .............................................................................. 9
A. Checks Before Installation ............................................................................................ 9
B. How to Remove Panels ................................................................................................ 9
C. Location ...................................................................................................................... 10
D. Setup .......................................................................................................................... 10
E. Bin Control Installation ................................................................................................ 11
F. Electrical Connection .................................................................................................. 1
G. Water Supply and Drain Connections ........................................................................ 13
1. Icemaker ................................................................................................................ 14
. Water-Cooled Condenser (if applicable) ...............................................................
H. Final Checklist ............................................................................................................ 17
I. Startup .......................................................................................................................... 18
III. Cleaning and Maintenance ............................................................................................. 19
A. Cleaning and Sanitizing Instructions ........................................................................... 19
1. Cleaning Procedure ............................................................................................... 19
. Sanitizing Procedure - Following Cleaning Procedure ..........................................
B. Maintenance ...............................................................................................................
C. Preparing the Icemaker for Long Storage .................................................................. 3
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8
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Important Safety Information
Throughout this manual, notices appear to bring your attention to situations which could
result in death, serious injury, or damage to the unit.
WARNING Indicates a hazardous situation which could result in death or
serious injury.
CAUTION Indicates a situation which could result in damage to the unit.
IMPORTANT Indicates important information about the use and care of the
unit.
WARNING
This icemaker should be destined only to the use for which it has been
expressly conceived. Any other use should be considered improper and
therefore dangerous. The manufacturer cannot be held responsible for
eventual damage caused by improper, incorrect, and unreasonable use.
To reduce the risk of death, electric shock, serious injury, or re, follow
basic precautions including the following:
• Electrical connection must be hard-wired and must meet national, state, and
local electrical code requirements. Failure to meet these code requirements
could result in death, electric shock, serious injury, re, or extensive damage
to equipment.
• This unit requires an independent power supply. See the nameplate for
proper voltage and breaker/fuse size. Failure to use a proper breaker or fuse
can result in a tripped breaker, blown fuses, or damage to existing wiring.
This could lead to heat generation or re.
• THIS UNIT MUST BE GROUNDED. Failure to properly ground this unit could
result in death or serious injury.
• This unit should be disassembled or repaired only by qualied service
personnel to reduce the risk of electric shock, injury, or re.
• Do not make any alterations to the unit. Alterations could result in electric
shock, injury, re, or damage to the unit.
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I. Specications
HOSHIZAKI ICE MAKER
MOTOR-COMPRESSOR THERMALLY PROTECTED,
NOT INTENDED FOR OUTDOOR USE!
Hoshizaki America, Inc.
Peachtree City, GA
www.hoshizaki.com
ICE MAKER WITHOUT
STORAGE MEANS
946Z
COMPONENT
A. Nameplate Rating
1. KMD-450MAH (self-contained air-cooled)
MODEL NUMBER KMD-450MAH
SERIAL NUMBER
AC SUPPLY VOLTAGE 115-120/60/1
COMPRESSOR
PUMP 120V 0.5FLA 23W
FAN 120V 0.5A 63W
OTHER 115-120V 0.15A
MAXIMUM FUSE SIZE 15 AMPS
MAX. HACR BREAKER(USA ONLY) 15 AMPS
MAX. CIRC. BREAKER (CANADA ONLY) 15 AMPS
MINIMUM CIRCUIT AMPACITY 15 AMPS
DESIGN PRESSURE HI-467PSI LO-230PSI
REFRIGERANT 404A 1 LB 5 OZ
115-120V 8.6RLA 54.5LRA
See the nameplate for electrical and refrigeration specications. This nameplate is located
on the rear panel.
Since this nameplate is located on the rear panel of the icemaker, it cannot be read when
the back of the icemaker is against a wall or against another piece of kitchen equipment.
Therefore, the necessary electrical and refrigeration information is also on the rating label,
which can be easily seen by removing only the front panel of the icemaker.
We reserve the right to make changes in specications and design without prior notice.
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2. KMD-450MWH (water-cooled)
HOSHIZAKI ICE MAKER
MOTOR-COMPRESSOR THERMALLY PROTECTED,
NOT INTENDED FOR OUTDOOR USE!
Hoshizaki America, Inc.
Peachtree City, GA
www.hoshizaki.com
ICE MAKER WITHOUT
STORAGE MEANS
946Z
COMPONENT
MODEL NUMBER KMD-450MWH
SERIAL NUMBER
AC SUPPLY VOLTAGE 115-120/60/1
COMPRESSOR 115-120V 7.8RLA 54.5LRA
PUMP 120V 0.5FLA 23W
OTHER 115-120V 0.15A
MAXIMUM FUSE SIZE 15 AMPS
MAX. HACR BREAKER(USA ONLY) 15 AMPS
MAX. CIRC. BREAKER (CANADA ONLY) 15 AMPS
MINIMUM CIRCUIT AMPACITY 15 AMPS
DESIGN PRESSURE HI-427PSI LO-230PSI
REFRIGERANT 404A 1 LB 1 OZ
See the nameplate for electrical and refrigeration specications. This nameplate is located
on the rear panel.
Since this nameplate is located on the rear panel of the icemaker, it cannot be read when
the back of the icemaker is against a wall or against another piece of kitchen equipment.
Therefore, the necessary electrical and refrigeration information is also on the rating label,
which can be easily seen by removing only the front panel of the icemaker.
We reserve the right to make changes in specications and design without prior notice.
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B. Dimensions/Connections
1. KMD-450MAH
Unit: mm [in.]
lower set of mounting holes is used.
Note: 5 [0.98] increases to 101. [3.98] when
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2. KMD-450MWH
Unit: mm [in.]
lower set of mounting holes is used.
Note: 5 [0.98] increases to 101. [3.98] when
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II. Installation and Operating Instructions
WARNING
1. This icemaker must be installed in accordance with applicable national, state,
and local regulations.
. CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews
are securely in place after installation. Make sure that none have fallen into
the dispenser unit/storage bin.
A. Checks Before Installation
• Visually inspect the exterior of the shipping container and immediately report any
damage to the carrier. Upon opening the container, any concealed damage should
also be immediately reported to the carrier.
• Remove the shipping carton, tape, and packing material. If any are left in the icemaker,
it will not work properly.
• Remove the panels to prevent damage when installing the icemaker. See "II.B. How to
Remove Panels."
• Remove the package containing the accessories.
• Remove the protective plastic lm from the panels. If the icemaker is exposed to the
sun or to heat, remove the lm after the icemaker cools.
• Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the
fan blade (if applicable) turns freely.
• Check that the compressor is snug on all mounting pads.
• See the nameplate on the rear panel, and check that your voltage supplied
corresponds with the voltage specied on the nameplate.
• This icemaker can be installed on a dispenser unit or storage bin 30" wide or wider.
The following are recommended: Hoshizaki Dispenser, Model DB-00 or DM series;
Hoshizaki Ice Storage Bin, Model B-500 series.
B. How to Remove Panels
See Fig. 1
Top Insulation
Top Panel
• Front Panel: Remove the screws.
Lift up and towards you.
• Top Panel: Lift up at front slightly,
push rearward, and lift off.
• Side Panel (R): Remove the screw.
Insulation Panel (A)
Slide forward slightly and lift off.
• Insulation Panel (A): Lift up slightly,
and pull towards you.
• Top Insulation: Lift off.
Front Panel
Screw
Side
Frame
Side Panel (R)
Screws
Fig. 1
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C. Location
CAUTION
1. This icemaker is not intended for outdoor use. Normal operating ambient
temperature should be within 45°F to 100°F (7°C to 38°C); Normal operating
water temperature should be within 45°F to 90°F (7°C to 3°C). Operation
of the icemaker, for extended periods, outside of these normal temperature
ranges may affect icemaker performance.
. This icemaker will not work at sub-freezing temperatures. To prevent
damage to the water supply line, drain the icemaker if the air temperature is
going to go below 3°F (0°C). See "III.C. Preparing the Icemaker for Long
Storage."
For best operating results:
• The icemaker should not be located next to ovens, grills, or other high heat producing
equipment.
• The location should provide a rm and level foundation for the equipment.
• Allow 6" (15 cm) clearance at rear, left side, and top and 1" (30 cm) clearance at right
side for proper air circulation and ease of maintenance and/or service should they be
required.
D. Setup
CAUTION
Do not use the side frame to lift the icemaker. See Fig.1. Lift the icemaker from
the base.
1) If mounting the unit on top of a dispenser, follow the dispenser's setup procedure.
If mounting the unit on top of a storage bin, unpack the storage bin, and attach the
4 adjustable legs provided (bin accessory) to the bottom of the storage bin.
) Position the dispenser unit/storage bin in the selected permanent location.
3) Place the icemaker on top of the dispenser unit/storage bin.
4) Secure the icemaker to the dispenser unit/
storage bin using the mounting brackets
and the bolts provided. See Fig. .
5) Level the icemaker and dispenser unit/
storage bin in both the left-to-right and
front-to-rear directions. If using a storage
bin, adjust the storage bin legs to make the
icemaker level.
Bolts
Icemaker
10
Fig. 2
Mounting
Brackets
Bin
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E. Bin Control Installation
1) Remove the thumbscrews securing
insulation panel (B), then remove insulation
panel (B). See Fig. 3.
) Disconnect the discharge hose, the drain
valve drain hose, and the overow drain
hose.
Tape
Bin Control Lead
Pump Motor
Connector
Float Switch
Connector
Thumbscrews
3) Disconnect the pump motor connector and
the oat switch connector from the side of
the control box.
Discharge
Hose
Drain Valve
Drain Hose
Bin
Control
Overow
Drain Hose
Insulation
Panel (B)
4) Remove the tape securing the bin control.
Fig. 3
5) Remove the thumbscrews securing the
pump motor and oat switch assembly.
See Fig. 4.
6) Being careful not to pull the bin control
lead, lift the bin control up out of the water
tank. Being careful not to snag the bin
Thumbscrews
Pump Motor
and Float
Switch
Assembly
control or bin control lead, slide the water
tank, cube guide, and pump motor and
oat switch assembly out of the icemaker.
Water Tank
Bin Control
Cube Guide
Fig. 4
7) Secure the bin control to the rear interior wall using the thumbscrews on the rear
interior wall and either the upper or lower set of mounting holes. For dispenser unit
applications, the lower set of holes is recommended. When installed on a standard
Hoshizaki storage bin, either set of holes is acceptable. Route the bin control lead vinyl
hose through the grommet as illustrated. Do not leave any slack in the ice drop zone.
See Fig. 5.
8) Replace the water tank, cube guide, and pump motor and oat switch assembly in their
correct positions.
9) Secure the pump motor and oat switch assembly with the thumbscrews.
10) Reconnect the hoses.
Bin Control Lead
Rear
Interior
Wall
Bin Control
Grommet
Vinyl Hose
Fig. 5
Use Upper or Lower
Set of Holes
Depending on
Application
Thumbscrews
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11) Reconnect the pump motor connector and the oat switch connector.
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1) Replace insulation panel (B) in its correct position and secure with the thumbscrews.
13) Replace insulation panel (A), the top insulation, and the exterior panels in their correct
positions.
F. Electrical Connection
WARNING
1. Electrical connection must be hard-wired and must meet national, state, and
local electrical code requirements. Failure to meet these code requirements
could result in death, electric shock, serious injury, re, or extensive damage
to equipment.
. This unit requires an independent power supply. See the nameplate for
proper voltage and breaker/fuse size. Failure to use a proper breaker or fuse
can result in a tripped breaker, blown fuses, or damage to existing wiring.
This could lead to heat generation or re.
3. THIS UNIT MUST BE GROUNDED. Failure to properly ground this unit could
result in death or serious injury.
4. Electrical connection must be made in accordance with the instructions on
the "WARNING" tag, provided with the pig tail leads in the junction box. See
Fig. 6.
• Usually an electrical permit and services of a licensed electrician are required.
• The maximum allowable voltage variation is ±10 percent of the nameplate rating.
• The white lead must be connected to the neutral conductor of the power source.
CAUTION! Miswiring may result in severe damage to the icemaker. See Fig. 6.
• The opening for the power supply connection is
7/8" DIA to t a 1/" trade size conduit.
Fig. 6
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G. Water Supply and Drain Connections
See Fig. 7, 8, or 9
WARNING
1. Water supply and drain connections must be installed in accordance with
applicable national, state, and local regulations.
. Normal operating water temperature should be within 45°F to 90°F (7°C
to 3°C). Operation of the icemaker, for extended periods, outside of this
normal temperature range may affect icemaker performance.
3. To prevent damage to equipment, do not operate the icemaker when the
water supply is off, or if the pressure is below 10 PSIG. Do not run the
icemaker until the proper water pressure is reached.
• A plumbing permit and services of a licensed plumber may be required in some areas.
• External lters, strainers, or softeners may be required depending on water quality.
Contact your local Hoshizaki distributor for recommendations.
• Water supply pressure should be a minimum of 10 PSIG and a maximum of 113 PSIG. If
the pressure exceeds 113 PSIG, the use of a pressure reducing valve is required.
• The icemaker drain line, dispenser unit/storage bin drain line, and water-cooled condenser
drain line (if applicable) must be run separately.
• Drain lines must have 1/4" fall per foot ( cm per 1 m) on horizontal runs to get a good
ow. A vented tee connection is also required for proper ow.
• Drain lines should not be piped directly to the sewer system. An air gap of a minimum of
vertical inches (5 cm) should be between the end of the drain pipes from the icemaker,
dispenser unit/storage bin, and water-cooled condenser (if applicable) and the oor drain.
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1. Icemaker
• Icemaker water supply inlet is 1/" female pipe thread (FPT). A minimum of 3/8" OD
copper tubing is recommended for the icemaker water supply line.
• An icemaker water supply line shut-off valve and drain valve should be installed.
• Icemaker drain outlet is 3/4" FPT. A minimum of 3/4" OD hard pipe is recommended for
the icemaker drain line.
Icemaker
Water Supply
Inlet
1/" FPT
Icemaker
Drain Outlet
3/4" FPT
Bin
Icemaker
Icemaker Water Supply Line
Drain Valve
Bin Drain Outlet
3/4" FPT
Icemaker Water Supply Line
Shut-Off Valve
Separate piping to approved drain.
Leave a two-inch (5 cm) vertical air
gap between the end of each pipe
and the drain.
Two-inch
(5 cm) air
gap
Floor
Drain
Fig. 7
KMD-450MAH
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2. Water-Cooled Condenser (if applicable)
a) Connection to an Open Drain System
• Condenser water supply inlet is 1/" female pipe thread (FPT). A minimum of 3/8" OD
copper tubing is recommended for the condenser water supply line.
• A condenser water supply line shut-off valve and drain valve should be installed.
• Condenser drain outlet is 1/" FPT. A minimum of 3/8" OD hard pipe is recommended for
the condenser drain line.
• In some areas, a back ow preventer may be required in the cooling water circuit.
Icemaker Water
Supply Inlet
1/" FPT
Condenser Water
Supply Inlet
1/" FPT
Condenser
Drain Outlet
1/" FPT
Icemaker
Drain Outlet
3/4" FPT
Bin
Bin Drain Outlet
3/4" FPT
Icemaker
Icemaker Water Supply
Line Shut-Off Valve
Condenser Water Supply Line
Shut-Off Valve
Icemaker Water Supply Line
Drain Valve
Condenser Water Supply Line
Drain Valve
Separate piping to approved drain.
Leave a two-inch (5 cm) vertical air
gap between the end of each pipe
and the drain.
Two-inch
(5 cm) air
gap
Floor
Drain
Fig. 8
KMD-450MWH
Connection to an Open Drain System
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b) Connection to a Closed Loop System
• Condenser water supply inlet is 1/" female pipe thread (FPT). A minimum of 3/8" OD
copper tubing is recommended for the condenser water supply line.
• Condenser return outlet is 1/" FPT. A minimum of 3/8" OD hard pipe is recommended for
the condenser return line.
• Shut-off valves and drain valves should be installed at both the condenser water supply
inlet and condenser return outlet.
• The water supply to the condenser should not drop below 4 GPM.
• The pressure differential between the condenser water supply inlet and condenser return
outlet must be no less than 10 PSIG.
• When using a glycol blend, the solution mixture should be less than 30% glycol.
• In order to maintain the proper high side pressure, the condenser water supply inlet
temperature should not drop below 45°F (7°C) and the condenser return outlet
temperature must be in the 104°F to 115°F (40°C to 46°C) range. Once the icemaker
installation is complete, conrm the condenser return outlet temperature 5 minutes
after a freeze cycle starts. If the outlet temperature is not in the proper range, adjust the
water-regulating valve to bring it into range.
Icemaker Water Supply
Icemaker
Water Supply
Inlet
1/" FPT
Condenser
Water Supply
Inlet
1/" FPT
Icemaker
Line Shut-Off Valve
Condenser Water Supply Line
Shut-Off Valve
Icemaker Water Supply Line
Drain Valve
Condenser Return Line
Shut-Off Valve
Condenser Water Supply Line
Drain Valve
Condenser
Return Outlet
1/" FPT
Icemaker
Drain Outlet
3/4" FPT
Condenser Return Line
Drain Valve
Bin Drain Outlet
3/4" FPT
Fig. 9
Bin
Separate piping to approved drain.
Leave a two-inch (5 cm) vertical air
gap between the end of each pipe
and the drain.
KMD-450MWH
Connection to a Closed Loop System
16
Floor
Two-inch
(5 cm) air
gap
Drain
Page 17
H. Final Checklist
WARNING
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are
securely in place after installation. Make sure that none have fallen into the
dispenser unit/storage bin.
1) Is the icemaker level?
) Is the icemaker in a site where the ambient temperature is within 45°F to 100°F (7°C to
38°C) and the water temperature within 45°F to 90°F (7°C to 3°C) all year around?
3) Is there at least 6" (15 cm) clearance at rear, left side, and top and 1" (30 cm)
clearance at right side of the icemaker for proper air circulation and ease of
maintenance and service?
4) Have the shipping carton, tape, and packing material been removed from the
icemaker? Is the cube guide in the correct position?
5) Are all components, fasteners, and thumbscrews securely in place?
6) Have all electrical and water connections been made? Do electrical and water
connections meet all national, state, and local code and regulation requirements?
7) Has the power supply voltage been checked or tested against the nameplate rating?
Has a proper ground been installed to the icemaker?
8) Are the water supply line shut-off valve(s) and drain valve(s) installed? Has the water
supply pressure been checked to ensure a minimum of 10 PSIG and a maximum of
113 PSIG?
Note: The icemaker may stop running when the water supply is off, or if the pressure
is below 10 PSIG. When the proper water pressure is reached, the icemaker
automatically starts running again.
9) Are the compressor hold-down bolts snug? Have the refrigerant lines been checked
to make sure they do not rub or touch other lines or surfaces? Has the fan blade (if
applicable) been checked to make sure it turns freely?
10) Has the end user been given the instruction manual, and instructed on how to operate
the icemaker and the importance of the recommended periodic maintenance?
11) Has the end user been given the name and telephone number of an authorized service
agent?
1) Has the warranty card been lled out and forwarded to the factory for warranty
registration?
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I. Startup
WARNING
1. All parts are factory-adjusted. Improper adjustments may adversely affect
safety, performance, component life, and warranty coverage.
. If the icemaker is turned off, wait for at least 3 minutes before restarting the
icemaker to prevent damage to the compressor.
3. To prevent damage to the water pump, do not leave the control switch in
the "SERVICE" position for extended periods of time when the water tank is
empty.
4. At startup, conrm that all internal and external connections are free of leaks.
1) Open the water supply line shut-off valve(s).
) Remove the front panel.
3) Move the control switch on the control box to the "ICE" position.
4) Replace the front panel in its correct position.
5) Turn on the power supply and allow the icemaker to operate for 5 minutes to ll up the
water tank.
6) Remove the front panel, then move the service switch to the "WASH" position. Move
the control switch to the "SERVICE" position.
7) Replace the front panel in its correct position and allow the icemaker to run for
5 minutes.
8) Remove the front panel, then move the service switch to the "DRAIN" position.
9) Replace the front panel in its correct position and allow the icemaker to drain for
minutes.
10) Turn off the power supply.
11) Remove the front panel, then move the control switch to the "ICE" position.
1) Replace the front panel in its correct position.
13) Clean the dispenser unit/storage bin liner using a neutral cleaner. Rinse thoroughly
after cleaning.
14) Turn on the power supply to start the automatic icemaking process.
15) To conrm bin control operation, press the bin control's actuator paddle during the rst
5 minutes of the freeze cycle. The compressor and fan motor should de-energize within
15 seconds, then the drain valve should energize until the water tank empties. After the
water tank empties, the pump motor and drain valve should de-energize.
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Page 19
III. Cleaning and Maintenance
WARNING
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are
securely in place after any cleaning or maintenance is done to the unit. Make
sure that none have fallen into the dispenser unit/storage bin.
A. Cleaning and Sanitizing Instructions
Hoshizaki recommends cleaning and sanitizing this unit at least once a year. More
frequent cleaning and sanitizing, however, may be required in some existing water
conditions.
WARNING
1. To prevent injury to individuals and damage to the icemaker, do not use
ammonia type cleaners.
. Carefully follow any instructions provided with the bottles of cleaning and
sanitizing solution.
3. Always wear liquid-proof gloves and goggles to prevent the cleaning and
sanitizing solutions from coming into contact with skin or eyes.
4. To prevent damage to the water pump, do not leave the control switch in
the "SERVICE" position for extended periods of time when the water tank is
empty.
1. Cleaning Procedure
1) Dilute 9.5 . oz. (81 ml) of recommended cleaner Hoshizaki "Scale Away" or
"LIME-A-WAY" (Economics Laboratory, Inc.) with 1.8 gal. (6.8 l) of warm water.
) Remove all ice from the evaporator and the dispenser unit/storage bin.
Note: To remove cubes on the evaporator, turn off the power supply and turn it on
after 3 minutes. The harvest cycle starts and the cubes will be removed from the
evaporator.
3) Turn off the power supply.
4) Remove the front panel, then move the service switch to the "DRAIN" position. Move
the control switch to the "SERVICE" position.
5) Replace the front panel in its correct position, then turn on the power supply for
minutes.
6) Turn off the power supply.
7) Remove the front panel, then remove insulation panel (A) (the large insulation panel in
front of the evaporator) by lifting up the panel slightly and pulling it towards you.
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8) In bad or severe water conditions, clean the oat switch as described below. Otherwise,
continue to step 9.
a. Remove the thumbscrews securing insulation panel (B), then remove insulation
panel (B). See Fig. 10.
b. Disconnect the discharge hose, the drain valve drain hose, and the overow drain
hose.
c. Disconnect the pump motor connector and the oat switch connector from the side
of the control box.
d. Remove the thumbscrews securing the pump motor and oat switch assembly.
See Fig. 11.
e. Pull out the water tank, cube guide, and pump motor and oat switch assembly
together.
f. Remove the screw securing the oat switch to the top of the assembly. Remove the
oat switch from the assembly.
g. Remove the retainer rod from the bottom of the oat switch, then remove the oat.
Be careful not to bend the retainer rod excessively when removing it.
h. Wipe down the oat switch housing, shaft, oat, and retainer rod with cleaning
solution. Rinse the parts thoroughly with clean water.
i. Reassemble the oat switch. Replace the oat switch in its correct position, then
secure with the screw.
j. Replace the removed parts in the reverse order of which they were removed.
9) Pour the cleaning solution into the water tank.
10) Move the service switch to the "WASH" position.
11) Replace insulation panel (A) and the front panel in their correct positions.
1) Turn on the power supply to start the washing process.
13) Turn off the power supply after 30 minutes.
14) Remove the front panel.
15) Move the service switch to the "DRAIN" position.
16) Replace the front panel in its correct position, then turn on the power supply for
minutes.
Pump Motor
Connector
Float Switch
Connector
Thumbscrews
Discharge
Hose
Drain Valve
Drain Hose
Overow
Drain Hose
Insulation
Panel (B)
Water Tank
Cube Guide
Thumbscrews
Pump Motor
and Float
Switch
Assembly
Fig. 10
Fig. 11
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17) Turn off the power supply, then remove the front panel.
18) Move the control switch to the "ICE" position.
19) Replace the front panel in its correct position.
0) Turn on the power supply to ll the water tank with water.
1) Turn off the power supply after 3 minutes.
) Remove the front panel.
3) Move the service switch to the "WASH" position, then move the control switch to the
"SERVICE" position.
4) Replace the front panel in its correct position.
5) Turn on the power supply to rinse off the cleaning solution.
6) Turn off the power supply after 5 minutes.
7) Remove the front panel.
8) Move the service switch to the "DRAIN" position.
9) Replace the front panel in its correct position, then turn on the power supply for
minutes.
30) Turn off the power supply.
31) Remove the front panel.
3) Repeat steps 18 through 31 three more times to rinse thoroughly.
Note: If you do not sanitize the icemaker, go to step 14 in ". Sanitizing Procedure."
2. Sanitizing Procedure - Following Cleaning Procedure
1) Dilute 0.9 . oz. (7 ml) of a 5.5% sodium hypochlorite solution (chlorine bleach) with
1.8 gal. (6.8 l) of warm water.
) Remove insulation panel (A).
3) Pour the sanitizing solution into the water tank.
4) Move the service switch to the "WASH" position.
5) Replace insulation panel (A) and the front panel in their correct positions.
6) Turn on the power supply to start the sanitizing process.
7) Turn off the power supply after 15 minutes.
8) Remove the front panel.
9) Move the service switch to the "DRAIN" position.
10) Replace the front panel in its correct position, then turn on the power supply for
minutes.
11) Turn off the power supply.
1) Remove the front panel.
13) Repeat steps 18 through 31 in "1. Cleaning Procedure" two times to rinse thoroughly.
14) Move the control switch to the "ICE" position.
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15) Replace the front panel in its correct position.
16) Clean the dispenser unit/storage bin liner using a neutral cleaner. Rinse thoroughly
after cleaning.
17) Turn on the power supply to start the automatic icemaking process.
B. Maintenance
This icemaker must be maintained individually, referring to the instruction manual and
labels provided with the icemaker.
WARNING
1. Only qualied service technicians should attempt to service or maintain this
icemaker.
. Disconnect power before performing service or maintenance.
1. Stainless Steel Exterior
To prevent corrosion, wipe the exterior occasionally with a clean, soft cloth. Use a damp
cloth containing a neutral cleaner to wipe off oil or dirt buildup.
2. Dispenser Unit/Storage Bin and Scoop
• Wash your hands before removing ice. Use the plastic scoop provided (bin accessory).
• The dispenser unit/storage bin is for ice use only. Do not store anything else in the
dispenser unit/storage bin.
• Clean the scoop and the dispenser unit/storage bin liner using a neutral cleaner. Rinse
thoroughly after cleaning.
3. Air Filters (self-contained air-cooled model)
Plastic mesh air lters remove dirt and dust from the air, and keep the condenser from
getting clogged. As the lters get clogged, the icemaker’s performance will be reduced.
Check the lters at least twice a month. When clogged, use warm water and a neutral
cleaner to wash the lters.
4. Condenser (self-contained air-cooled model)
Check the condenser once a year, and clean the coil if required by using a brush or
vacuum cleaner. More frequent cleaning may be required depending on location.
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C. Preparing the Icemaker for Long Storage
CAUTION
1. When storing the icemaker for an extended time or in sub-freezing
temperatures, follow the instructions below to prevent damage.
. To prevent damage to the water pump, do not leave the control switch in
the "SERVICE" position for extended periods of time when the water tank is
empty.
When the icemaker is not used for two or three days under normal conditions, it is sufcient
to move the control switch to the "OFF" position. When storing the icemaker for an
extended time or in sub-freezing temperatures, follow the instructions below.
1. Remove the water from the icemaker water supply line:
1) Turn off the power supply, then remove the front panel.
) Move the control switch on the control box to the "OFF" position.
3) Close the icemaker water supply line shut-off valve, then open the icemaker water
supply line drain valve.
4) Allow the line to drain by gravity.
5) Attach compressed air or carbon dioxide supply to the icemaker water supply line drain
valve.
6) Move the control switch to the "ICE" position.
7) Replace the front panel in its correct position, then turn on the power supply.
8) Blow the icemaker water supply line out using compressed air or carbon dioxide.
2. Drain the water tank:
1) Turn off the power supply, then remove the front panel.
) Move the service switch to the "DRAIN" position, then move the control switch to the
"SERVICE" position.
3) Replace the front panel in its correct position, then turn on the power supply for
minutes.
4) Turn off the power supply, then remove the front panel.
5) Move the control switch to the "OFF" position.
6) Replace the front panel in its correct position.
7) Remove all ice from the dispenser unit/storage bin. Clean the dispenser unit/storage bin
using a neutral cleaner. Rinse thoroughly after cleaning.
8) Close the icemaker water supply line drain valve.
3. On water-cooled model, remove the water from the water-cooled condenser:
1) Make sure the power supply is off, then remove the front panel and right side panel.
) Close the condenser water supply line shut-off valve. If connected to a closed loop
system, also close the condenser return line shut-off valve.
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3) Open the condenser water supply line drain valve. If connected to a closed loop
HOSHIZAKI AMERICA, INC.
618 Hwy. 74 S., Peachtree City, GA 30269 USA TEL (770) 487-2331 FAX (770) 487-3360 www.hoshizaki.com 91A7BA10A
system, also open the condenser return line drain valve.
4) Attach a compressed air or carbon dioxide supply to the condenser water supply line
drain valve.
5) Open the water regulating valve by using a screwdriver to pry up on the spring retainer
underneath the spring. While holding the valve open, blow out the condenser using the
compressed air or carbon dioxide supply until water stops coming out.
6) Close the drain valve(s).
7) Replace the right side panel and front panel in their correct positions.
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HOSHIZAKI AMERICA, INC.
618 Hwy. 74 S., Peachtree City, GA 30269 USA TEL (770) 487-2331 FAX (770) 487-3360 www.hoshizaki.com 91A7BA10A
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