Hoshizaki KMD-410MWH User Manual

Modular Crescent Cuber
Models KMD-410MAH KMD-410MWH
INSTRUCTION MANUAL
Issued: 7-5-2013
IMPORTANT
Hoshizaki provides this manual primarily to assist qualified service technicians in the installation, maintenance, and service of the product.
Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, write, or send an e-mail message to the Hoshizaki Technical Support Department for assistance.
HOSHIZAKI AMERICA, INC. 618 Highway 74 South Peachtree City, GA 30269
Attn: Hoshizaki Technical Support Department Phone: 1-800-233-1940 Technical Support
(770) 487-2331 Fax: 1-800-843-1056 (770) 487-3360 E-mail: techsupport@hoshizaki.com
Web Site: www.hoshizaki.com NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
Model Number
Serial Number
• Complete and detailed explanation of the problem.
1
IMPORTANT
This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this manual for any further reference that may be necessary.
Important Safety Information ---------------------------------------------------------------------------3 I. Specifi cations -------------------------------------------------------------------------------------------5
A. Electrical and Refrigerant Data -----------------------------------------------------------------5 B. Dimensions/Connections -------------------------------------------------------------------------6
1. KMD-410MAH -----------------------------------------------------------------------------------6
2. KMD-410MWH -----------------------------------------------------------------------------------7
II. Installation and Operating Instructions -----------------------------------------------------------8
A. Checks Before Installation -----------------------------------------------------------------------8 B. How to Remove Panels ---------------------------------------------------------------------------8 C. Location ----------------------------------------------------------------------------------------------9 D. Setup ------------------------------------------------------------------------------------------------10 E. Bin Control Installation -------------------------------------------------------------------------- 11 F. Electrical Connection ----------------------------------------------------------------------------14 G. Water Supply and Drain Connections ------------------------------------------------------15
1. Icemaker ---------------------------------------------------------------------------------------- 16
2. Water-Cooled Condenser ------------------------------------------------------------------- 17 H. Final Checklist ------------------------------------------------------------------------------------19 I. Startup ----------------------------------------------------------------------------------------------- 20
CONTENTS
PAGE
III. Cleaning and Maintenance Instructions ------------------------------------------------------ 21
A. Cleaning -------------------------------------------------------------------------------------------- 21
1. Cleaning Procedure --------------------------------------------------------------------------21
2. Sanitizing Procedure -------------------------------------------------------------------------25 B. Maintenance ---------------------------------------------------------------------------------------26
1. Stainless Steel Exterior ---------------------------------------------------------------------- 26
2. Storage Bin and Scoop ---------------------------------------------------------------------- 26
3. Air Filters ----------------------------------------------------------------------------------------26
4. Condenser -------------------------------------------------------------------------------------- 26 C. Preparing the Icemaker for Periods of Non-Use -----------------------------------------27
IV. Disposal -----------------------------------------------------------------------------------------------28
2
Important Safety Information
Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property.
WARNING
NOTICE
Indicates a situation which could result in damage to the
IMPORTANT
Indicates a hazardous situation which could result in death or
serious injury.
appliance or property.
Indicates important information about the installation, use and
care of the appliance.
WARNING
The appliance should be destined only to the use for which it has been expressly conceived. Any other use should be considered improper and therefore dangerous. The manufacturer cannot be held responsible for injury or damage resulting from improper, incorrect, and unreasonable use. Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage.
To reduce the risk of death, electric shock, serious injury, or fi re, follow basic precautions including the following:
• Only qualifi ed service technicians should install and service the appliance.
• The appliance must be installed in accordance with applicable national, state, and local codes and regulations.
• Electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fi re, or damage.
• The appliance requires an independent power supply of proper capacity. See the nameplate for electrical specifi cations. Failure to use an independent power supply of proper capacity can result in a tripped breaker, blown fuse, damage to existing wiring, or component failure. This could lead to heat generation or fi re.
THE APPLIANCE MUST BE GROUNDED: Failure to properly ground the appliance could result in death or serious injury.
• To reduce the risk of electric shock, do not touch the control switch with damp hands.
• Move the control switch to the “OFF” position and turn off the power supply before servicing. Lockout/Tagout to prevent the power supply from being turned back on inadvertently.
• Do not make any alterations to the appliance. Alterations could result in electric shock, injury, fi re, or damage to the appliance.
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WARNING, continued
• The appliance is not intended for use by persons (including children) with reduced
physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Children should be properly supervised around the appliance.
• Do not climb, stand, or hang on the appliance or allow children or animals to do so.
Serious injury could occur or the appliance could be damaged.
• Do not use combustible spray or place volatile or fl ammable substances near the
appliance. They might catch fi re.
• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance
could cause harm to individuals or damage to the appliance.
NOTICE
• Protect the fl oor when moving the appliance to prevent damage to the fl oor.
• Follow the water supply, drain connection, and maintenance instructions carefully to
reduce the risk of costly water damage.
• In areas where water damage is a concern, install in a contained area with a fl oor
drain.
• Install the appliance in a location that stays above freezing. Normal operating ambient
temperature must be within 45°F to 100°F (7°C to 38°C).
• Do not leave the appliance on during extended periods of non-use, extended
absences, or in sub-freezing temperatures. To properly prepare the appliance for these occasions, follow the instructions in “III C. Preparing the Appliance for Periods of Non-Use.”
• Keep ventilation openings, in the appliance enclosure or in the built-in structure, clear
of obstruction.
• Do not place objects on top of the appliance.
• The dispenser unit/ice storage bin is for ice use only. Do not store anything else in
the dispenser unit/ice storage bin.
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I. Specifi cations A. Electrical and Refrigerant Data
The nameplate provides electrical and refrigerant data. The nameplate is located on the right side panel. For certifi cation marks, see the nameplate. We reserve the right to make changes in specifi cations and design without prior notice.
Single Phase
Model Number
AC Supply Voltage 115/60/1 115/60/1 Compressor 115-120V 5.1RLA 50.0LRA 115V-120V 5.1RLA 50.0LRA Pump 120V 0.42FLA 23W 120V 0.42FLA 23W Fan 120V 0.50FLA 60W --- --- --­Other 115-120V 0.15A 115-120V 0.15A Maximum Fuse Size 20 AMPS 20 AMPS
Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only)
Minimum Circuit Ampacity 20 AMPS 20 AMPS Design Pressure
Refrigerant R404A 18.3 oz. R404A 14.1 oz.
KMD-410MAH KMD-410MWH
20 AMPS 20 AMPS 20 AMPS 20 AMPS
HI-467PSI LO-206PSI
HI-467PSI LO-206PSI
5
B. Dimensions/Connections
1. KMD-410MAH
Unit: mm [inches]
6
2. KMD-410MWH
Unit: mm [inches]
7
II. Installation and Operating Instructions
WARNING
• Install in accordance with all applicable national, state, and local codes and regulations.
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the storage bin.
A. Checks Before Installation
NOTICE
Remove all shipping cartons, tape, and packing material. If any are left in the icemaker, it will not work properly.
• Visually inspect the exterior of the shipping container and immediately report any damage to the carrier. Upon opening the container, any concealed damage should also be immediately reported to the carrier.
• Remove the panels to prevent damage when installing the icemaker. (See “B. How to Remove Panels.”)
• Remove the package containing the accessories.
• Remove the protective plastic fi lm from the panels. If the icemaker is exposed to the sun or to heat, remove the fi lm after the icemaker cools.
• Check that refrigerant lines do not rub or touch lines or other surfaces, and that the fan blade turns freely.
• Check that the compressor is snug on all mounting pads.
• See the nameplate on the left or right side panel, and check that your voltage supplied corresponds with the voltage specifi ed on the nameplate.
• This icemaker can be installed on a storage bin or dispenser unit 22” wide or wider. If using a storage bin, HOSHIZAKI STORAGE BIN, Model B-300 series is recommended.
B. How to Remove Panels
- See Fig. 1
• Front Panel: Loosen the screws. Lift up and towards you.
• Top Panel: Lift up at front slightly, push rearward and lift off.
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