Hoshizaki KM901MRH3, KM650MAH, KM515MRH, KM515MAH, KM600MAH Installation

...
Hoshizaki
Hoshizaki America, Inc.
Modular Crescent Cuber
Models
KM-320MAH, MWH
“A Superior Degree
of Reliability”
www.hoshizaki.com
KM-515MAH, MWH, MRH KM-600MAH KM-650MAH, MWH, MRH KM-901MAH, MWH, MRH/3
INSTRUCTION MANUAL
Issued: 5-16-2012
WARNING
Only qualied service technicians should install and service the appliance. To obtain the name and phone number of your local Hoshizaki Certied Service Representative, visit www.hoshizaki.com. No installation or service should be undertaken until the technician has thoroughly read this Instruction Manual. Likewise, the owner/manager should not proceed to operate the appliance until the installer has instructed them on its proper operation. Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage. Proper installation is the responsibility of the installer. Product failure or property damage due to improper installation is not covered under warranty.
Hoshizaki provides this manual primarily to assist qualied service technicians in the installation, maintenance, and service of the appliance.
Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, send an e-mail message, or write to the Hoshizaki Technical Support Department for assistance.
Phone: 1-800-233-1940; (770) 487-2331 Fax: 1-800-843-1056; (770) 487-3360
E-mail: techsupport@hoshizaki.com
HOSHIZAKI AMERICA, INC. 618 Highway 74 South Peachtree City, GA 30269 Attn: Hoshizaki Technical Support Department
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem.
2
IMPORTANT
This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this booklet carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this booklet for any further reference that may be necessary.
CONTENTS
Important Safety Information ................................................................................................. 4
I. Specications ...................................................................................................................... 6
A. Electrical and Refrigerant Data ..................................................................................... 6
1. KM-320M_H ............................................................................................................. 6
2. KM-515M_H............................................................................................................. 6
3. KM-600MAH ............................................................................................................ 7
4. KM-650M_H ............................................................................................................ 7
5. KM-901M_H/3 .......................................................................................................... 8
B. Dimensions/Connections .............................................................................................. 9
1. Air-Cooled Models (MAH) ......................................................................................... 9
2. Water-Cooled Models (MWH) ................................................................................ 10
3. Remote Models (MRH/3) ........................................................................................11
4. Remote Condenser Unit URC-5F (use with KM-515MRH, KM-650MRH) ............. 12
5. Remote Condenser Unit URC-9F (use with KM-901MRH/3) ................................. 12
II. Installation and Operating Instructions ............................................................................ 13
A. Location ...................................................................................................................... 13
B. Checks Before Installation ........................................................................................... 13
C. How to Remove Panels ............................................................................................... 14
D. Setup ........................................................................................................................... 15
1. Dispenser Unit/Ice Storage Bin and Icemaker Setup ............................................. 15
2. Bin Control Installation ........................................................................................... 16
E. Electrical Connection .................................................................................................. 18
F. Water Supply and Drain Connections .......................................................................... 20
1. Icemaker ................................................................................................................ 21
2. Water-Cooled Condenser....................................................................................... 22
G. Installation of Remote Condenser Unit ....................................................................... 24
1. Location ................................................................................................................. 24
2. Checks Before Installation ..................................................................................... 25
3. Setup ..................................................................................................................... 25
4. Line Set Size and Refrigerant Charge ................................................................... 25
5. Line Set Installation ............................................................................................... 26
6. Electrical Connection ............................................................................................. 29
7. Stacking Remote Condenser Unit .......................................................................... 30
H. Final Checklist ............................................................................................................. 31
I. Startup .......................................................................................................................... 32
III. Cleaning and Maintenance ............................................................................................ 33
A. Cleaning and Sanitizing Instructions ........................................................................... 33
B. Maintenance ................................................................................................................ 36
IV. Preparing the Icemaker for Periods of Non-Use ............................................................. 37
V. Disposal ........................................................................................................................... 39
3

Important Safety Information

Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property.
WARNING Indicates a hazardous situation which could result in death or
serious injury.
NOTICE Indicates a situation which could result in damage to the
appliance or property.
IMPORTANT Indicates important information about the installation, use, and
care of the appliance.
WARNING
This appliance should be destined only to the use for which it has been expressly conceived. Any other use should be considered improper and therefore dangerous. The manufacturer cannot be held responsible for injury or damage resulting from improper, incorrect, and unreasonable use. Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage.
To reduce the risk of death, electric shock, serious injury, or re, follow basic precautions including the following:
• Only qualied service technicians should install and service the appliance.
• The appliance must be installed in accordance with applicable national, state, and
local codes and regulations.
• Electrical connection must be hard-wired and must meet national, state, and local
electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage to equipment.
• The icemaker requires an independent power supply of proper capacity. See the
nameplate for electrical specications. Failure to use an independent power supply of proper capacity can result in a tripped breaker, blown fuse, damage to existing wiring, or component failure. This could lead to heat generation or re.
THE ICEMAKER MUST BE GROUNDED. Failure to properly ground the icemaker could result in death, serious injury, or damage to equipment.
• Move the control switch to the "OFF" position and turn off the power supply before
servicing. Lockout/Tagout to prevent the power supply from being turned back on inadvertently.
• To reduce the risk of electric shock, do not touch the control switch with damp
hands.
• Do not make any alterations to the appliance. Alterations could result in electric
shock, injury, re, or damage to the appliance.
• This appliance is not intended for use by persons (including children) with reduced
physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
4
WARNING, continued
• Children should be properly supervised around this appliance.
• Do not climb, stand, or hang on the appliance or allow children or animals to do so.
Serious injury could occur or the appliance could be damaged.
• Do not use combustible spray or place volatile or ammable substances near the
appliance. They might catch re.
• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance
could cause harm to individuals or damage to the appliance.
Additional Warning for Remote Models
THE REMOTE CONDENSER UNIT MUST BE GROUNDED. The power supply and ground connection to the remote condenser unit are supplied from the icemaker. Failure to properly ground the remote condenser unit could result in death or serious injury.
• Wire routing (conduit) and disconnect (if required) must meet national, state, and
local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or severe damage to equipment.
NOTICE
• Follow the water supply, drain connection, and maintenance instructions carefully to
reduce the risk of costly water damage.
• In areas where water damage is a concern, install in a contained area with a oor
drain.
• Install the icemaker in a location that stays above freezing. Normal operating
ambient temperature must be within 45°F to 100°F (7°C to 38°C).
• Do not leave the icemaker on during extended periods of non-use, extended
absences, or in sub-freezing temperatures. To properly prepare the icemaker for
these occasions, follow the instructions in "IV. Preparing the Icemaker for Periods of Non-Use."
• Do not place objects on top of the appliance.
• The dispenser unit/ice storage bin is for ice use only. Do not store anything else in
the dispenser unit/ice storage bin.
5
I. Specications

A. Electrical and Refrigerant Data

The rating label and nameplate provide electrical and refrigerant data. The rating label can be seen by removing the front panel. The nameplate is located on the rear panel. For certication marks, see the nameplate. We reserve the right to make changes in specications and design without prior notice.

1. KM-320M_H

Single Phase
Model Number KM-320MAH KM-320MWH
AC Supply Voltage 115-120/60/1 115-120/60/1 Compressor 115V 7RLA 33.6LRA 120V 6.3RLA 33.6LRA Pump 120V 0.5FLA 10W 120V 0.5FLA 10W Fan 120V 0.85FLA 50W --- --- --­Other 115-120V 0.2A 115-120V 0.2A Maximum Fuse Size 20 AMPS 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI-467PSI LO-210PSI HI-427PSI LO-210PSI Refrigerant 404A 1 LB. 4.3 OZ. 404A 1 LB. 0.8 OZ.
20 AMPS 20 AMPS
20 AMPS 20 AMPS
20 AMPS 20 AMPS

2. KM-515M_H

Single Phase
Model Number KM-515MAH KM-515WH KM-515MRH
AC Supply Voltage 115-120/60/1 115-120/60/1 115-120/60/1 Compressor 115-120V 10.3RLA 70LRA 115-120V 9.2RLA 70LRA 115-120V 9.7RLA 70LRA Pump 120V 0.5FLA 10W 120V 0.5FLA 10W 120V 0.5FLA 10W Fan 120V 0.85FLA 50W --- --- --- 120V 3A MAX Other 115-120V 0.15A 115-120V 0.15A 115-120V 0.9A Maximum Fuse Size 20 AMPS 20 AMPS 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 467PSI LO - 206PSI HI - 427PSI LO - 206PSI HI - 467PSI LO - 206PSI Refrigerant 404A 1 LB 7.3 OZ 404A 14.8 OZ 404A
20 AMPS 20 AMPS 20 AMPS
20 AMPS 20 AMPS 20 AMPS
20 AMPS 20 AMPS 20 AMPS
Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-5F: 4 LB. 4.8 OZ.
6

3. KM-600MAH

Single Phase
Model Number KM-600MAH
AC Supply Voltage 115-120/60/1
Compressor 115-120V 10.3RLA 70LRA Pump 120V 0.5FLA 10W Fan 120V 1.0FLA 50W Other 115-120V 0.2A Maximum Fuse Size 15 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 467PSI LO - 230PSI Refrigerant 404A 1 LB. 11 OZ.
15 AMPS
15 AMPS
15 AMPS

4. KM-650M_H

Single Phase
Model Number KM-650MAH KM-650WH KM-650MRH
AC Supply Voltage 208-230/60/1(3 wire with
neutral for 115V) Compressor 208-230V 6.0RLA 36LRA 208-230V 5.0RLA 36LRA 208-230V 6.1RLA 36LRA Pump 120V 0.5FLA 10W 120V 0.5FLA 10W 120V 0.5FLA 10W Fan 120V 1.0FLA 30W --- --- --- 120V 3A MAX Other 115-120V 0.15A 115-120V 0.15A 115-120V 0.3A Maximum Fuse Size 15 AMPS 15 AMPS 15 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 467PSI LO - 230PSI HI - 427PSI LO - 230PSI HI - 467PSI LO - 230PSI Refrigerant 404A 1 LB. 8 OZ. 404A 1 LB. 5.2 OZ. 404A
15 AMPS 15 AMPS 15 AMPS
15 AMPS 15 AMPS 15 AMPS
15 AMPS 15 AMPS 15 AMPS
208-230/60/1 (3 wire with neutral for 115V)
208-230/60/1 (3 wire with neutral for 115V)
Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-5F: 5 LB. 14.9 OZ.
7

5. KM-901M_H/3

Single Phase
Model Number KM-901MAH KM-901MWH KM-901MRH
AC Supply Voltage 208-230/60/1(3 wire
with neutral for 115V) Compressor 208-230V 9.9RLA 56LRA 208-230V 8.1RLA 56LRA 208-230V 9.4RLA 56LRA Pump 120V 0.5FLA 10W 120V 0.5FLA 10W 120V 0.5FLA 10W Fan 120V 0.85FLA 50W --- --- --- 120V 1.5A MAX Other 115-120V 0.15A 115-120V 0.15A 115-120V 0.15A Maximum Fuse Size 20 AMPS 15 AMPS 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 467PSI LO - 230PSI HI - 427PSI LO - 230PSI HI - 467PSI LO - 230PSI Refrigerant 404A 2 LB. 15 OZ. 404A 2 LB. 0 OZ. 404A
Model Number KM-901MRH3
AC Supply Voltage 208-230/60/3 Compressor 208-230V 5.9RLA 51LRA Pump 120V 0.5FLA 10W Fan 120V 1.5A MAX Other 115-120V 0.15A Maximum Fuse Size 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 467PSI LO - 230PSI Refrigerant 404A
20 AMPS 15 AMPS 20 AMPS
20 AMPS 15 AMPS 20 AMPS
20 AMPS 15 AMPS 20 AMPS
Three Phase
20 AMPS
20 AMPS
20 AMPS
Total Refrigerant Charge with
Hoshizaki Remote Condenser
Unit URC-9F: 9 LB. 4 OZ.
208-230/60/1 (3 wire with neutral for 115V)
208-230/60/1 (3 wire with neutral for 115V)
Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-9F: 9 LB. 4 OZ.
8

B. Dimensions/Connections

1. Air-Cooled Models (MAH)

Side
Model Shown: KM-901MAH
KM-320MAH KM-515MAH
A
560 [22] 560 [22] 767 [30-3/16]
B
555 [21-7/8] 555 [21-7/8] 762 [30]
C
395 [15-5/8] 395 [15-5/8] 602 [23-3/4]
D
770 [30-5/16] 950 [37-7/16] 950 [37-7/16]
E
755 [29-23/32] 892 [35-1/8] 892 [35-1/8]
F
718 [28-1/2] 892 [35-1/8] 892 [35-1/8]
KM-600MAH KM-650MAH
KM-901MAH
Rear
D E
C B
A
Model Shown: KM-901MAH
Bottom
KM-320/515/600/650MAH
Units: mm [in.]
F
NOTICE
• Allow 6" (15 cm) clearance at rear,
sides, and top for proper air circulation and ease of maintenance and/or service should they be required.
• The storage bin opening must
match the bottom opening as in the illustration.
Model Shown: KM-515MAH
Bottom
KM-901MAH
Model Shown: KM-901MAH
9

2. Water-Cooled Models (MWH)

Side
Model Shown: KM-901MWH
KM-320MWH KM-515MWH
A
560 [22] 560 [22] 767 [30-3/16]
B
555 [21-7/8] 555 [21-7/8] 762 [30]
C
395 [15-5/8] 395 [15-5/8] 602 [23-3/4]
D
770 [30-5/16] 950 [37-7/16] 950 [37-7/16]
E
755 [29-23/32] 892 [35-1/8] 892 [35-1/8]
F
714 [28-3/8] 892 [35-1/8] 892 [35-1/8]
G
574 [22-19/32] 478 [18-7/8] 746 [29-3/8]
H
435 [17-1/8] 435 [17-1/8] 642 [25-1/4]
KM-650MWH KM-901MWH
D E
Rear
G
C B
A
Model Shown: KM-901MWH
Bottom
KM-320/515/600/650MWH
Units: mm [in.]
H
F
NOTICE
• Allow 6" (15 cm) clearance at rear,
sides, and top for proper air circulation and ease of maintenance and/or service should they be required.
• The storage bin opening must
match the bottom opening as in the illustration.
Model Shown: KM-515MWH
Bottom
KM-901MWH
Model Shown: KM-901MWH
10

3. Remote Models (MRH/3)

Side
Model Shown: KM-901MRH
KM-515MRH KM-650MRH KM-901MRH/3
A
560 [22] 560 [22] 767 [30-3/16]
B
555 [21-7/8] 555 [21-7/8] 762 [30]
C
395 [15-5/8] 395 [15-5/8] 602 [23-3/4]
D
770 [30-5/16] 950 [37-7/16] 950 [37-7/16]
E
755 [29-23/32] 892 [35-1/8] 892 [35-1/8]
F
714 [28-3/8] 892 [35-1/8] 892 [35-1/8]
G
585 [23] 585 [23] 700 [27-9/16]
H
405 [16-47/64] 455 [17-15/16] 632 [24-7/8]
I
52 [2-1/16] 72 [2-13/16] 64 [2-1/2]
D E
Rear
I
G
C B
A
Model Shown: KM-901MRH
Bottom
KM-320/515/600/650M_H
Units: mm [in.]
H
F
NOTICE
• Allow 6" (15 cm) clearance at rear,
sides, and top for proper air circulation and ease of maintenance and/or service should they be required.
• The storage bin opening must
match the bottom opening as in the illustration.
Model Shown: KM-515MRH
Bottom
KM-901MRH
Model Shown: KM-901MRH
11

4. Remote Condenser Unit URC-5F (use with KM-515MRH, KM-650MRH)

NOTICE
Allow 24" (61cm) clearance at front
and rear for proper air circulation and ease of maintenance and/or service should they be required.
URC-5F Heat of Rejection Icemaker Model
KM-515MRH 8,500 BTU/hr KM-650MRH 9,600 BTU/hr
AT 90°F (32°C)
WT 70°F (21°C)
Top
Rear
Units: mm [in.]

5. Remote Condenser Unit URC-9F (use with KM-901MRH/3)

NOTICE
Allow 24" (61cm) clearance at front
and rear for proper air circulation and ease of maintenance and/or service should they be required.
URC-9F Heat of Rejection Icemaker Model
KM-901MRH 14,000 BTU/hr KM-901MRH3 14,100 BTU/hr
AT 90°F (32°C)
WT 70°F (21°C)
Top
Rear
Units: mm [in.]
12
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