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KM-800MWE
User Manual
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SERVICE MANUAL
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Hoshizaki KM-800MRE, KM-800MAE, KM-800MWE User Manual

NO. ISSUED:
REVISED:
71081
APRIL 12, 1993
MA Y 16, 2000
HOSHIZAKI
MODULAR CRESCENT CUBER
MODEL
KM-800MAE KM-800MWE KM-800MRE
(FINAL) PARTS LIST
HA
KM-800MAE
C-0 Feb., 1993 C-1 March, 1993 C-2 Aug., 1993 D-0 Dec., 1993 E-0 Dec., 1994 E-1 April, 1995 F-0 Jan., 1996 F-1 June, 1996 G-0 Jan., 1997 G-1 June, 1997 H-0 Dec., 1997 H-1 June, 1998 H-2 July, 1998 H-3 Oct., 1998 H-4 Nov., 1998 J-0 Dec., 1998
KM-800MWE
C-0 Feb., 1993 C-1 March, 1993 C-2 Oct., 1993 D-0 Feb., 1994 E-0 Feb., 1995 E-1 April, 1995 F-0 Jan., 1996 F-1 June, 1996 G-0 Jan., 1997 G-1 June, 1997 H-0 Jan., 1998 H-1 June, 1998 H-2 July, 1998 J-0 Dec., 1998
KM-800MRE
C-0 Jan., 1993 C-1 March, 1993 C-2 July, 1993 D-0 Jan., 1994 E-0 Dec., 1994 E-1 April, 1995 F-0 Dec., 1995 F-1 June, 1996 G-0 Dec., 1996 G-1 June, 1997 H-0 Dec., 1997 H-1 June, 1998 H-2 Oct., 1998 J-0 Dec., 1998
2
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MATERIAL ABBREVIATIONS
ALUMINUM AL = Alumi num
COPPER CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene - styrene AC = Polyacetal EVA = Ethylene vinyl acetate PA = Polyamide = Nylon PC = Polycarbonate PE = Polyethylene PES = Polyester PETP = Polyethylene terephthalate = Tetlon PP = Polypropylene PS = Polystyrene PTFE = Polytetrafluoroethylene = Teflon PUR = Polyurethane PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile EPDM = EP rubber NBR = Nitrile butadiene rubber NR = Natural rubber NP = Neoprene SI.R = Silicone rubber SY.R = Synthetic rubber EPH = Epichlorohydrin
STEEL
GS = Galvanized steel SS = Stainless steel PS = Plated steel PAS = Primed steel
AUXILIARY CODE
Ex.1 K-0
Parts are the same as in the preceding (Note) - = Part deleted. year.
x = Part deleted and replaced "K" is the tenth in alphabetical order with "I" by "o" part. skipped. So, "K" indicates "1990" or "2000".
o = New part for "x"
Ex.2 A-1 in the same auxiliary code.
"A" is the first in alphabetical order. So, "A" indicates "1991".
Ex.3 A-2
Each time a part is changed non-interchangeably in a year, this number advances.
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FASTENER ABBREVIATION LIST
ST Phillips Truss Machine Screw SP Phillips Pan Head Machine Screw SF Phillips Flat Head Machine Screw SS Phillips Pan Head Machine Screw with Split Lock Washer SW Phillips Pan Head Machine Screw with Split Lock Washer
and Flat Washer T1 Phillips Truss Head Tapping Screw (Correspond to Type A) T2 Phillips Truss Head Tapping Screw (Correspond to Type B) T3 Phillips Truss Head Tapping Screw (Correspond to Type C) FT Phillips Truss Head Tapping Screw (Special) BH Hexagon Head Bolt BC Socket Head Cap Screw BS Hexagon Bolt with Split Washer BW Hexagon Bolt with Split Washer and Flat Washer BF Hexagon Flange Bolt BR Cross-Recessed Hexagon Head Bolt BRW Cross-Recessed Hexagon Head Bolt with Split Lock Washer
and Flat Washer WL Split Lock Washer WT External Tooth Washer WF Flat Washer WS Spring Washer NH Hexagon Nut NF Hexagon Flange Nut NC Hexagon Cap Nut NS Square Nut NW Wing Nut
Ex. ST0308S (Phillips Truss Head Machine Screw
3x8, made of stainless steel)
Material None: Plated Steel Length (mm) S: Stainless Steel Nominal Diameter (mm) B: Brass Form of Head P: Plastic Description
(Note) Second character is numerical except toe list.
Ex. S1, S2, B3 etc.
And abbreviations and names are shown under the illustration.
4
HA KM-800MAE A. ICE CUBER ASSEMBLY C-0, C-1, C-2, D-0, E-0, E-1, F-0
5
HA KM-800MAE A. ICE CUBER ASSEMBLY F-1
6
HA KM-800MAE A. ICE CUBER ASSEMBLY G-0, G-1, H-0, H-1, H-2, H-3, H-4, J-0
7
HA
:
KM-800MAE TITLE: A. ICE CUBER ASSEMBLY
OR MODEL NUMBER
PART
NUMBER
C-0 C-1 C-2 D-0
REQUIRED NUMBER
E-1
E-0
F-0
F-1 G-0
G-1
INDEX
NO.
MODEL
DESCRIPTION MATERIAL
H-0 H-1
B REFRIGERATION CIRCUIT - 106081 A01 1 -
- 106081A02 1 1 1 -
- 106081A03 111111
C WATER CIRCUIT - 105126A03 1 -
- 105126A06 1 -
- 1A0058A03 1 1 -
- 1A0058A05 111111
D CONTROL BOX ASSEMBLY - 2171 30A06 1111111-
- 217130A11 1 -
- 217130A06 1 -
H-2 H-3 H-4
J-0
- 217130A11 1
E LABEL LOCATION - 329724A01 1111111-
- 329724A02 1 -
- 329724A01 1 -
- 329724A02 1
1 EVAP. CASE - 1044 04G 06 1 -
- 2A0143G02 1111111x1
- 1A0276G02 o1 1
2 BASE - 104415G04 1 -
- 104415G05 1 1 x1
- 104415G08 o111111x1
- 1A0411G01 o1 3FRONT FRAME SS 322617-011111111111 4SQUARE WASHER BRASS 433537-021111111111 5SCREW - GROUNDING BRASS 433304-021111111111 6JUNCTION BOX COVER GS 433410-011111111111 7 CAPILLARY RING EP RUBBER 425307-01 1111111111
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:
KM-800MAE TITLE: A. ICE CUBER ASSEMBLY
OR MODEL NUMBER
PART
NUMBER
C-0 C-1 C-2 D-0
REQUIRED NUMBER
E-1
E-0
F-0
F-1 G-0
G-1
H-2 H-3 H-4
J-0
INDEX
NO.
MODEL
DESCRIPTION MATERIAL
H-0 H-1
8BULB HOLDER ABS 328919-011111111111 9SPACER PE 443545-012211111111
10THUMBSCREW ABS, SS 415949G013111111111 11 BASE COVER SS 322618G01 1 1 1 1 1 1 1 1 1 1 12TOP INSULATION PP, PUR 215730G011111111111 13FRONT INSULATION PP, PUR 215731G021111111111 14 SIDE PANEL (R) SS 211811G02 1 1 1 1 1 x1
SS 2A0612G01 o1 x1 SS 211811G02 o1 1 1 1
15 BULB HOLDER (C) ABS 322634G01 1 x1
ABS 3A0218G01 o111111111
16 FRONT PANEL SS 212629G01 1 1 1 1 x1
SS 212629G02 o1 1 1 1 1 1
17 LOUVER (B) - 103121-01 2 -
- 103121-03 222222222
18 AIR FILTER (B) - 208283G01 2 -
- 208283G03 222222222
19 STRAP NBR, NW372 435487-01 1 1 1 1 1 1 1 1 1 1 20 TAPPING SCREW ( BLACK) STEEL,4x8 433 954 -01 2 2 2 2 2 2 2 2 2 2 21BUSHING SR-34-2 420472-051111111111 22 CONTROL BOX COVER GS 3A0174-01 1 1 1 1 1 1 1 1 1 1 23 GASKET (324859A02) 427014-04 2 2 2 2 2 2 2 2 2 2 24TOP PANEL SS 213543-011111111111 25INSULATION PE FOAM 438012-011111111111 26 SIDE PANEL (R) BASE SS 212620-01 1 1 1 -
SS 2A0317-01 1 1 1 1 1 1 1 27 GASKET (A) L=696 324859-03 1 1 1 1 1 1 1 1 1 1 28 BARRIER - INSULATION GS 4A1167-01 1 1 1 1
9
HA
KM-800MWE A. ICE CUBER ASSEMBLY C-0, C-1, C-2, D-0, E-0, E-1, F-0
10
HA KM-800MWE A. ICE CUBER ASSEMBLY F-1
11
HA
KM-800MWE A. ICE CUBER ASSEMBLY G-0, G-1, H-0, H-1, H-2, J-0
12
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:
KM-800MWE TITLE: A. ICE CUBER ASSEMBLY
OR MODEL NUMBER
PART
NUMBER
C-0 C-1 C-2 D-0
REQUIRED NUMBER
E-1 F-0 F-1 G-0 G-1 H-0
INDEX
NO.
MODEL
DESCRIPTION MATERIAL
E-0
B REFRIGERATION CIRCUIT - 106082A01 1 -
- 106082A02 1 1 1 -
- 106082A03 1 1 1111
C WATER CIRCUIT - 105126A03 1 -
- 105126A06 1 -
- 1A0058A03 1 1 -
- 1A0058A05 1 1 1111
D CONTROL BOX ASSEMBLY - 217130A10 1111111111
- 217130A12
E LABEL LOCATION - 32972 5A01 1111111111
329725A02
1 EVAP. CASE - 104404G06 1 -
- 2A0143G02 111111111
- 1A0276G02
2 BASE - 104415G02 1 1 -
- 104415G06 1 x1
- 104415G09 o1 1 1 1111
- 1A0411G02 3 FRONT FRAME SS 322617-01 1111111111 4 SQUARE WASHER BRASS 433537-02 1111111111 5 SCREW - GROUNDING BRASS 433304-02 1111111111 6 JUNCTION BOX COVER GS 433410-01 1111111111 7 CAPILLARY RING EP RUBBER 425307-01 1111111111 8 BULB HOLDER ABS 328919-01 1111111111 9 SPACER PE 443545-01 2211111111
10 THUMBSCREW ABS, SS 415949G01 3111111111 11 BASE COVER SS 322618G01 1111111111 12 TOP INSULATION PP, PUR 215730G01 1111111111 13 FRONT INSULATION PP, PUR 215731G02 1111111111
13
HA
MODEL
INDEX
NO.
B REFRIGERATION CIRCUIT - 106082 A03 1 1 1 1 C WATER CIRCUIT - 1A0058A05 1 1 1 1 D CONTROL BOX ASSEMBLY - 2171 30A10 1 -
E LABEL LOCATION - 329725A01 1 EVAP. CASE - 2A014 3G 02 1 1 x1
2 BASE - 104415G09 1 1 1 x1
3 FRONT FRAME SS 3 226 17 -01 1 1 1 1 4 SQUARE WASHER BRASS 433537-02 1 1 1 1
DESCRIPTION MATERIAL
:
KM-800MWE TITLE: A. ICE CUBER ASSEMBLY
PART OR MODEL NUMBER
- 217130A12 1 1 1
- 1A0276G02 o1 1
- 1A0411G02 o1
NUMBER
H-1
H-11956G
H-12005
REQUIRED NUMBER
H-2 J-0
-
5 SCREW - GROUNDI N G BRASS 433304-02 1 1 1 1 6 JUNCT I ON BOX COVER G S 4 3 3 4 1 0 -01 1 1 1 1 7 CAPILLARY RING EP RUBBER 425307-01 1 1 1 1 8 BULB HOLDER ABS 328919 - 01 1 1 1 1
9 SPACER PE 443545-01 1 1 1 1 10 THUMBSCREW ABS, SS 415949G01 1 1 1 1 11 BASE COVER SS 322618G01 1 1 1 1 12 TOP INSULATION PP, PUR 215730G01 1 1 1 1 13 FRONT INSULATION PP, PUR 2157 31 G02 1 1 1 1
14
HA
:
MODEL
INDEX
NO.
14 SIDE PANEL (R) SS 211811G02 1 1 1 1 1 1 x1
15 BULB HOLDER (C) ABS 3226 34G 0 1 1 x 1
16 FRONT PANEL SS 212629G01 1 1 1 1 1 1 1 x 1
17 LOUVER (B) - 103121-01 2 2 x2
18STRAP NBR, NW372435487-011111111111 19 CONTROL BOX COVER GS 3A0174-01 1 1 1 1 1 1 1 1 1 1 20 TAPPING SCREW ( BLACK) STEEL,4x8 43 3954 - 0 1 2 2 2 2 2 2 2 -
DESCRIPTION MATERIAL
KM-800MWE
OR MODEL
SS 2A0612G01 o1 x1 SS 211811G02 o1 1 1
ABS 3A0218G01 o111111111
SS 212629G03 o1 1 1
- 103121-03 o2 2 2 2 2 -
NUMBER
:
A. ICE CU BER ASSEMBLY
TITLE
PART
C-0C-1C-2D-0E-0
REQUIRED NUMBER
F-0 F-1 G-0
E-1
G-1
H-0 H-1
H-2 J-0
21 BUSHING SR-34-2 420472-05 1 1 1 1 1 1 1 1 1 1 22 GASKET (324859A02) 427014-04 2 2 2 2 2 2 2 2 2 2 23 TOP PANEL SS 213543-01 1 1 1 1 1 1 1 1 1 1 24 INSULATION PE FOAM 438012-01 1 1 1 1 1 1 1 1 1 1 25 SIDE PANEL (R) BASE SS 212620 -0 1 1 1 1 x1
SS 2A0317-01 o1111111 26 GASKET (A) L=696 324859-03 1 1 1 1 1 1 1 1 1 1 27 BARRIER - INSULATIO N GS 4A116 7- 01 1 1 1
15
HA
KM-800MRE A. ICE CUBER ASSEMBLY C-0, C-1, C-2, D-0, E-0, E-1, F-0
16
HA KM-800MRE A. ICE CUBER ASSEMBLY F-1
17
HA
KM-800MRE A. ICE CUBER ASSEMBLY G-0, G-1, H-0, H-1, H-2, J-0
18
HA
:
MODEL
INDEX
NO.
B REFRIG ERATION CIRCUIT - 106083A01 1 -
C WATER CIRCUIT - 105126A03 1 -
D CONTROL BOX ASSEMBLY - 217130A06 1 1 1 1 1 1 1 1 -
E LABEL LOCAT ION - 329726A01 1 1 1 1 1 1 1 1 -
1 EVAP. CASE - 104404G06 1 -
DESCRIPTION MATERIAL
KM-800M RE
OR MODEL
- 106083A02 1 1 1 -
- 106083A03 1 1 1 1 1 1
- 105126A06 1 -
- 1A0058A03 1 1 -
- 1A0058A05 111111
- 217130A11 1 1
- 329726A02 1 1
:
TITLE
PART
NUMBER
A. ICE CUBER ASSEMBLY
REQUIRED NUMBER
C-0C-1C-2D-0
E-0
E-1 F-0
F-1 G-0
G-1
H-0 H-1
H-2 J-0
- 2A0143G02 1 1 1 1 1 1 1 x1
- 1A0276G02 o1 1
2 BASE - 104415G03 1 1 -
- 104415G07 1 x1
- 104415G10 o1 1 1 1 1 1 x1
- 1A0411G03 o1 3FRONT FRAME SS 322617-011111111 111 4 SQUARE WASHER BRASS 433537-02 2 2 2 2 2 2 2 2 2 2 5 SCREW - GRO UNDI NG BRASS 433304-02 2 2 2 2 2 2 2 2 2 2 6 JUNCTION BOX CO VER GS 43 34 10 -0 1 2 2 2 2 2 2 2 2 2 2 7 CAPILLARY RING EP RUBBER 425307-01 1 1 1 1 1 1 1 1 1 1 8 BULB HOLDER ABS 328919-01 1 1 1 1 1 1 1 1 1 1 9 SPACER PE 443545-01 2 2 1 1 1 1 1 1 1 1
10 THUMBSCREW ABS, SS 415949G 0 1 3 1 1 1 1 1 1 1 1 1 11 BASE COVER SS 322618 G 01 1 1 1 1 1 1 1 1 1 1 12 TOP INSULATION PP, PUR 215730G01 1 1 1 1 1 1 1 1 1 1 13 FRONT INSULATIO N PP, PUR 215731G02 1 1 1 1 1 1 1 1 1 1
19
HA
:
MODEL
INDEX
NO.
14 SIDE PANEL (R) SS 211811G02 11111x1
15 BULB HOLDER (C) ABS 322634G01 1 x1
16 FRONT PANEL SS 212629G01 111111x1
17 LOUVER (B) - 103121-01 2 2 -
18 BUSHING SR-34-2 420472-05 1111111111 19 STRAP NBR, NW372 435487-01 1111111111 20 TAPPING SCREW ( BLACK) STEEL, 4 x 8 433954-01 222222-
DESCRIPTION MATERIAL
KM-800MRE
OR MODEL
SS 2A0612G01 o1 x1 1 1 1 SS 211811G02 o1 1 1 1
ABS 3A0218G01 o111111111
SS 212629G03 o1 1 1 1
- 103121-03 2222-
NUMBER
TITLE
PART
:
A. ICE CUBER ASSEMBLY
REQUIRED NUMBER
C-0 C-1 C-2 D-0
E-0
E-1 F-0
F-1 G-0
G-1
H-0 H-1
H-2 J-0
21 BUSHING SR-30-1 420472-03 1111111111 22CONTROL BOX COVER GS 3A0174-011111111111 23 GASKET (324859A02) 427014-04 2222222222 24 TOP PANEL SS 213543-01 1111111111 25 INSULATION PE FOAM 438012-01 1111111111 26 SIDE PANEL (R) BASE SS 212620-01 1 1 1 -
SS 2A0317-01 1 1 27 GASKET (A) L=696 324859 - 03 1111111111 28 BARRIER - INSUL A TION GS 4A 1 16 7 -01
11
1
111
111
20
HA
KM-800MAE B. REFRIGERATION CIRCUIT C-0, C-1
21
HA KM-800MAE B. REFRIGERATION CIRCUIT C-2, D-0, E-0, E-1, F-0
22
HA KM-800MAE B. REFRIGERATION CIRCUIT F-1, G-0
23
HA
KM-800MAE B. REFRIGERATION CIRCUIT G-1, H-0, H-1, H-2, H-3, H-4, J-0
24
HA
:
MODEL
INDEX
NO.
1CONDENSER - 212591-011111111111 2SHROUD GS 212622-011111111111 3BARRIER GS 434937-011111111111 4 REAR PANEL GS 322626G05 1 -
5SIDE FRAME GS 212611G0111111x1
6 COMPRESSOR CR30K6-PFV 443304-01 1111111111 7 INSULATION - COMPRESSOR PE FOAM 443303-011111111111 8FAN MOTOR BRACKET GS 327180-0111111111 11
DESCRIPTION MATERIAL
KM-800MAE
OR MODEL
GS 322626G06 1 1 ­GS 322626G07 1111111
GS 214871G02 o1 1 1 1 1
:
TITLE
PART
NUMBER
B. REFRIGERATION CIRCUIT
REQUI R ED NU M B ER
C-0 C-1 C-2
E-1 F-0 F-1 G-0 G-1 H-0 D-0 E-0
H-1 H-2
H-3 H-4 J-0
9FAN MOTOR U90B1,
7190-1031 10CAPACITOR 5MFD, 250V443192-021111111111 11 FAN BLADE 12- CW-1N-
5/16-25 12DRIER KC-7071 427061-0211111x1
C-0325-S 445007-01 o1 1 1 1 1 13 EXPANSION VALVE HFE-
E20HHDU-01 14 EVAPORATOR - 104407G01 1 -
- 1A0050G01 111111111 15INSULATION - CAPILLARYPE FOAM 443853-013333222222 16PRESSURE SWITCH ACB-2UB04433441-051111111111 17
PRESSURE SWITCH BRACKET
18ACCESS VALVE TCJ-2F15-HD417366-012222222222 19 COPPER TUBE (A) - HIGH SIDE COPPER 218380G01 1111111111 20 COPPER TUBE (B) - HIGH SIDE COPPER 434968G01 1111111111
GS 434938-011111111111
440911-011111111111
4A0197-011111111111
443981-011111111111
25
HA
:
MODEL
INDEX
NO.
21ELBOW COPPER 434962-011111111111 22HEAT EXCHANGER - 106087G0111111x1
23COPPER TUBE - LOW SIDECOPPER 322655G011111111111 24 EXP. VALVE COVER (A) PE FOAM 322621-01 1111111111 25 EXP. VALVE COVER (B) PE FOAM 322621-02 1111111111 26THERMISTOR - 429006-031111111111 27HOLDER - THERMISTOR COPPER 427430-011111111111 28INSULATION - THERMISTORPE FOAM 427441-011111111111 29TIE CV-150 7920-00031111111111 30HOT GAS VALVE BRACKETGS 434916-011111111111
DESCRIPTION MATERIAL
KM-800MAE
OR MODEL
- 106088G01 o11111
:
B. REFRIGERATION CIRCUIT
TITLE
PART
REQUIRED NUMBER
NUMBER
C-0 C-1 C-2
D-0 E-0
E-1 F-0 F-1 G-0 G-1 H-0
H-1 H-2
H-3 H-4 J-0
31 INSULATED RUBBER TUBE EPDM, PE
FOAM
32 TOP FRAME GS 325937G01 1 x1
GS 325938-01 o111111111 33BOLT 8x45 437889-014444444444 34STRAINER - 441569-021111111111 35INSULATION TUBE L=40 7762-10203333333333 36 SPACER 028-0188-02 434921-01 4444444444 37GROMMET 027-0167-00434922-014444444444 38
COPPER TUBE - ACCESS VALVE
39TIE CV-200 7920-00107777777777 40VALVE BODY 70 440352-011111111111 41 COIL - VALVE 42BOLT 4x6 440353F011111111111 43 HOLDER / EXP. VAL VE - 3/8 SS 3A0107-011111111111 44CLAMP SS 443461-021111111111
COPPER 443484-011111111111
ABS-25-1-HD-2
434948G011111111111
440353-011111111111
26
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