Hoshizaki HWR68A-D, HUR68A-D, HUR40A-D, HWR40A-D, HUR96A-D User Manual

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Hoshizaki America, Inc.

Hoshizaki

Commercial Refrigerators & Freezers Undercounter & Worktop Series

Models

Refrigerators HUR40A(-D) HWR40A(-D)

“A Superior Degree

of Reliability”

www.hoshizaki.com

HUR68A(-D) HWR68A(-D) HUR96A(-D) HWR96A(-D)

Freezers HUF40A(-D) HWF40A(-D) HUF68A(-D) HWF68A(-D)

SERVICE MANUAL

Number: 73123 Issued: 2-4-2005 Revised: 9-30-2008

IMPORTANT

Only qualied service technicians should attempt to service or maintain this unit. No such service or maintenance should be undertaken until the technician has thoroughly read this Service Manual.

Hoshizaki provides this manual primarily to assist qualied service technicians in the service and maintenance of the unit.

Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, write or send an e-mail message to the Hoshizaki Technical Support Department for assistance.

HOSHIZAKI AMERICA, INC. 618 Highway 74 South Peachtree City, GA 3069

Attn: Hoshizaki Technical Support Department

Phone: 1-800-33-1940 Technical Support (770) 487-331 Fax: 1-800-843-1056 (770) 487-3360 E-mail: techsupport@hoshizaki.com

Web Site: www.hoshizaki.com

NOTE: To expedite assistance, all correspondence/communication MUST include the

following information:

• Model Number __________________________

• Serial Number __________________________

• Complete and detailed explanation of the problem.

ENERGY STAR

Products earning the ENERGY STAR prevent greenhouse gas emissions by meeting strict energy efciency guidelines set by the U.S. Environmental Protection Agency and the U.S. Department of Energy. Several models of Hoshizaki undercounters have earned the ENERGY STAR. To easily determine if your unit has earned the ENERGY STAR, see the nameplate attached to the right wall on the inside of the cabinet.



Please review this manual. It should be read carefully before the unit is serviced or maintenance operations are performed. Only qualied service technicians should service and maintain the unit. This manual should be made available to the technician prior to service or maintenance.

CONTENTS

I. Specications ..................................................................................................................... 5

A. Nameplate Ratings ....................................................................................................... 5

B. Dimensions ................................................................................................................... 5

1. HUR40A, HUF40A .................................................................................................. 6

1a. HUR40A-D, HUF40A-D ......................................................................................... 6

. HWR40A, HWF40A ................................................................................................. 7

a. HWR40A-D, HWF40A-D ....................................................................................... 7

3. HUR68A, HUF68A .................................................................................................. 8

3a. HUR68A-D, HUF68A-D ......................................................................................... 8

4. HWR68A, HWF68A ................................................................................................. 9

4a. HWR68A-D, HWF68A-D ....................................................................................... 9

5. HUR96A ................................................................................................................ 10

5a. HUR96A-D .......................................................................................................... 10

6. HWR96A ............................................................................................................... 11

6a. HWR96A-D ......................................................................................................... 11

II. General Information ........................................................................................................ 1

A. Construction ................................................................................................................ 1

B. Sequence of Operation and Timing Charts ................................................................ 13

1. Refrigerators – Continuous Operating Mode ........................................................ 13

. Freezers – Continuous Operating Mode ............................................................. 15

3. Refrigerators – Energy Saving Operating Mode .................................................. 17

4. Freezers – Energy Saving Operating Mode ......................................................... 19

C. Control Board ............................................................................................................. 1

1. Start-Up Delay ....................................................................................................... 1

. Control Board Layout ............................................................................................ 

D. Settings and Diagnostics ............................................................................................ 3

1. Gaining Access to Settings and Diagnostics ......................................................... 3

. Temperature Display ............................................................................................. 4

a) Switching the Display Between Fahrenheit and Celsius (F5) .......................... 4

b) Adjusting the Setpoint Temperature ................................................................ 4

c) Cabinet Temperature Correction (calibration factor) ........................................ 5

3. Settings and Diagnostics Menu ............................................................................. 6

a) Defrost Interval (F0) ......................................................................................... 7

b) Defrost Termination Temperature (F1) ............................................................ 7

c) Setpoint Temperature Differential (F) ............................................................ 8

d) High Temperature Alarm Delay Time (F3) ....................................................... 9

e) Low Temperature Alarm Delay Time (F4) ....................................................... 9

f) Temperature Display Scale (F5) ....................................................................... 30

g) Alarm History (F6) ............................................................................................ 30

h) Compressor Run Time (F7) ............................................................................. 31

4. Operating Modes ................................................................................................... 31

a) Continuous ....................................................................................................... 3

b) Energy Saving ................................................................................................. 3

c) Automatic Corrections Made During Energy Saving Operating Mode ............. 3

E. Perimeter Frame Heater ............................................................................................. 3

III. Service Diagnosis ........................................................................................................... 33

A. Alarm Codes ............................................................................................................... 33

1. Alarm Display Priority ............................................................................................ 34

. Alarm Details and Countermeasures .................................................................... 35

a. High Temperature Alarm (E1) .......................................................................... 35

b. Low Temperature Alarm (E) ........................................................................... 36

c. Defrost Alarm (E3) ........................................................................................... 37

d. High Pressure Alarm (E4) ................................................................................ 37

e. Clogged Filter Alarm (E7) ................................................................................ 38

f. Defrost Temperature Sensor Malfunction Alarm (E8) ....................................... 39

g. Clogged Filter Sensor Malfunction Alarm (E9) ................................................. 40

h. Control Board Error Alarms (EA and ED) ........................................................ 41

B. Diagnosis Chart .......................................................................................................... 4

C. Thermistor Check ....................................................................................................... 45

IV. Removal and Replacement of Components .................................................................. 46

A. Service for Refrigerant Lines ...................................................................................... 46

1. Refrigerant Recovery ............................................................................................ 46

. Brazing .................................................................................................................. 46

3. Evacuation and Recharge .................................................................................... 47

B. Removal and Replacement of Refrigeration Unit........................................................ 48

C. Removal and Replacement of Compressor ................................................................ 48

D. Removal and Replacement of Evaporator .................................................................. 49

E. Removal and Replacement of Capillary Tube / Suction Line Assembly ..................... 51

F. Removal and Replacement of Thermistors ................................................................. 5

G. Removal and Replacement of Door Gasket ............................................................... 53

H. Removal and Replacement of Defrost Heater ............................................................ 53

I. Removal and Replacement of Control Board ............................................................... 54

J. Removal and Replacement of Fan Motors .................................................................. 55

K. Door Re-Hinging and Drawer Conversion .................................................................. 55

V. Cleaning and Maintenance Instructions .......................................................................... 56

A. Cleaning ...................................................................................................................... 56

B. Maintenance ............................................................................................................... 57

VI. Wiring Diagrams ............................................................................................................ 58

A1. HUR40A, HWR40A (auxiliary code Q5 and earlier).................................................. 58

A. HUR40A(-D), HWR40A(-D) (auxiliary code Q6 and later) ....................................... 59

B. HUF40A(-D), HWF40A(-D) ......................................................................................... 60

C1. HUR68A, HWR68A (auxiliary code Q5 and earlier) ................................................. 61

C. HUR68A(-D), HWR68A(-D) (auxiliary code Q6 and later) ........................................ 6

D. HUF68A(-D), HWF68A(-D) ......................................................................................... 63

E. HUR96A(-D), HWR96A(-D) ........................................................................................ 64

I. Specications

A. Nameplate Ratings

Design Pressure

(PSIG)

Model AC Supply Voltage Amperes HI LO 404A 134a

HUR40A(-D), HWR40A(-D) 115/60/1 5.0 40 10 15. HUR68A(-D), HWR68A(-D) 115/60/1 5.0 40 10 15.

Refrigerant

(oz.)

HUR96A(-D), HWR96A(-D) 115/60/1 6.0 40 10 15.

HUF40A(-D), HWF40A(-D) 115/60/1 5.5 450 50 14.1 HUF68A(-D), HWF68A(-D) 115/60/1 10.0 450 50 13.0

Undercounter Model Names

The undercounter models covered in this service manual initially had different model names. If you have a unit with an auxiliary code of N-6 and a serial number ending in "H", refer to the table below.

Model Name on Nameplate

UR1-SSB HUR40A

UR-SSB

Current Name

HUR68A

UF1-SSB HUF40A

UF-SSB

HUF68A

B. Dimensions

Door Opening mm Total Refrigerated

Model

HUR40A(-D), HWR40A(-D), HUF40A(-D), HWF40A(-D)

HUR68A(-D), HWR68A(-D), HUF68A(-D), HWF68A(-D)

HUR96A(-D), HWR96A(-D) 9.1 6.6 1

Width Height

570. 616.

Volume ft

18.8 17.1 8

8.5 7.6 4

Total Shelf

Space ft

Hotel Pan

Capacity (-D)

1. HUR40A, HUF40A

Units: mm (in.)

1a. HUR40A-D, HUF40A-D

2. HWR40A, HWF40A

Units: mm (in.)

2a. HWR40A-D, HWF40A-D

3. HUR68A, HUF68A

Units: mm (in.)

3a. HUR68A-D, HUF68A-D

4. HWR68A, HWF68A

Units: mm (in.)

4a. HWR68A-D, HWF68A-D

5. HUR96A

Units: mm (in.)

5a. HUR96A-D

6. HWR96A

Units: mm (in.)

6a. HWR96A-D

II. General Information

A. Construction

Hoshizaki undercounters feature a cartridge-type refrigeration unit that can be removed without taking off the top and side panels.

Front Panel

Evaporator Assembly

Evaporator Case

Side Panel

Evaporator Case Cover

Defrost Thermostat

Defrost Heater

Compressor

Capillary Tube/Suction Line Assembly

Thermal Fuse

Evaporator Case Cover

Control Box

Access Valve (Low-Side)

Condenser

Condenser Fan Motor

Compressor Base

Defrost Thermistor

Evaporator Shroud

Cabinet Thermistor

Evaporator Fan Motor

Evaporator

Evaporator Case

1

B. Sequence of Operation and Timing Charts

For details on operating modes, see "II.D.4. Operating Modes."

1. Refrigerators – Continuous Operating Mode

a) Sequence of Operation

POWER ON

Board Self Check

1. Frame heater(s) on . Evaporator fan(s) on

Cycle On (Cut-on temperature reached) [Minimum  minutes]

1. Compressor start-up . Condenser fan start-up

Continue as normal cycling

2-minute Delay

1. Compressor start-up . Condenser fan start-up

Defrost Start

Preprogrammed time interval

1. Compressor off . Evaporator fan(s) off

3. Frame heater(s) off (Q6 and later)

4. Condenser fan off

5. Defrost heater on

6. "dF" displayed

Cycle Off (Cut-out temperature reached) [Minimum  minutes]

1. Compressor off . Condenser fan off

Defrost End

Defrost thermistor reaches defrost termination temperature, or defrost timer reaches 1 hour Defrost heater off

Five minutes after defrost heater off

1. Compressor on . Condenser fan on

Five minutes after compressor start-up

1. Evaporator fan(s) on . Frame heater(s) on (Q6 and later)

One minute after evaporator fan start-up "dF" no longer displayed, cabinet temperature displayed

Note:

1) Cut-on, cut-off, and cabinet temperature are read by the same sensor, called the "cabinet thermistor."

) The defrost thermistor reads the evaporator temperature.

3) There is a ve second evaporator fan startup delay when the compressor and fan would otherwise start together.

b) Timing Chart

N O

FF O

FFO

N O

F FO

)+ (

la i

tnere

fiD

+ t niop

t eS

)

--( laitne

r effiD + t

ni opt

e S

gni nae

F F

N O

F F

rotsimrehT tenibaC

rotsimr

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osserpmoC

n aF

r e s n e dno

n(s) a F r o

t a

r o p a v E

r e

t a e

H t s o

r f

e D

. n

i m 2

) y aleD

t rat

S (

N O

r e

w o P

emiT

sr uo

h 6

) el

b a

t suj

d A

ra t

S t s o

f e

D (

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r o

t a cid

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f eD

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l ps

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TIME-TEMPERATURE CONTROL CHART ENERGY SAVING MODE

REFRIGERATORS

1AND,ATER

1AND%ARLIER

Frame Heater(s)

Refrigerators – Continuous Operating Mode

2. Freezers – Continuous Operating Mode

a) Sequence of Operation

POWER ON

Board Self Check

1. Frame heater(s) on . Evaporator fan(s) on

Cycle On (Cut-on temperature reached) [Minimum  minutes]

1. Compressor start-up . Condenser fan start-up

Continue as normal cycling

2 minute delay

1. Compressor start-up . Condenser fan start-up

Defrost Start

Preprogrammed time interval

1. Compressor off . Evaporator fan(s) off

3. Condenser fan off

4. Defrost heater on

5. "dF" displayed

Cycle Off (Cut-out temperature reached) [Minimum  minutes]

1. Compressor off . Condenser fan off

Defrost end

Defrost thermistor reaches defrost termination temperature, or defrost timer reaches 1 hour Defrost heater off

Five minutes after defrost heater off

1. Compressor on . Condenser fan on

Five minutes after compressor start-up

1. Evaporator fan(s) on

Eight minutes after evaporator fan start-up "dF" no longer displayed, cabinet temperature displayed

Note:

1) Cut-on, cut-off, and cabinet temperature are read by the same sensor, called the "cabinet thermistor."

) The defrost thermistor reads the evaporator temperature.

3) There is a ve second evaporator fan startup delay when the compressor and fan would otherwise start together.

b) Timing Chart

N O

F F

N O

FF O

)+( la

tnere

i D

+ tniop

teS

)--( laitnere

fiD + tniopteS

gn inaem

F FO

N O

F F

N O

F F

N O

F F

otsimrehT teni

b aC

o ts

imr

eh T

t s o

r f

e D

osserpmoC

n aF

r e sn

e dn

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ro t

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p a v E

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a e

H t s o

r f

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tra t

S (

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ra tS

tso r

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(

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m 5

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na F(

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lpsiD(

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O .n

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tarepme

no i

tan imre

T tsorf

e D

. n

im 06

)no i

taru

D tso

fe D

.xaM

(

TIME-TEMPERATURE CONTROL CHART [NOT DURING ENERGY SAVING MODE] FOR

REFRIGERATORS & FREEZERS WITH AUXILIARY CODE _____ AND BEFORE

Frame Heater(s)

Freezers – Continuous Operating Mode

3. Refrigerators – Energy Saving Operating Mode

a) Sequence of Operation

POWER ON

Board Self Check

1. Frame heater(s) on continuously (Q5 and earlier)

Frame heater(s) cycle on and off

(Q6 and later)

. Evaporator fan(s) cycles on and off

Cycle On (Cut-on temperature reached) [Minimum  minutes]

1. Compressor start-up . Condenser fan start-up

3. Frame heater(s) on (continuously)

4. Evaporator fan(s) on (continuously)

Continue as normal cycling

Defrost Start

Preprogrammed time interval

1. Compressor off . Frame heater(s) off (Q6 and later)

3. Evaporator fan(s) off

4. Condenser fan off

5. Defrost heater on

6. "dF" displayed

2-minute Delay

1. Compressor start-up . Condenser fan start-up

3. Frame heater(s) on (continuously)

4. Evaporator fan(s) on (continuously)

Cycle Off (Cut-out temperature reached) [Minimum  minutes]

1. Compressor off . Condenser fan off

3. Frame heater(s) cycle on and off (Q6 and later)

4. Evaporator fan(s) cycles on and off

Defrost End

Defrost thermistor reaches defrost termination temperature, or defrost timer reaches 1 hour Defrost heater off

Five minutes after defrost heater off

1. Compressor on . Condenser fan on

Five minutes after compressor start-up

1. Evaporator fan(s) on . Frame heater(s) on (Q6 and later)

One minute after evaporator fan start-up "dF" no longer displayed, cabinet temperature displayed

Note:

1) Cut-on, cut-off, and cabinet temperature are read by the same sensor, called the "cabinet

) The defrost thermistor reads the evaporator temperature.

thermistor."

b) Timing Chart

FFO

)+( l

t n e

r ef f

i D

+ t

i o p

teS

-( l

it n

er ef

i D +

tniopt

e S

g n

i n a e

m oN

FFO

r ots

imre

h T t enib

a C

rotsimrehT tsorfeD

o ss

e r

o C

n a F

r es

n ed

n o C

n(s) a F

r o

t a

r o p a v E

t a e

H t s o

rf e

. n

)y a

l e

D t

r a

t S

(

NO rew

o P

e miT

s ruoh

) e

l b ats

j d A

r atS

t so

fe D(

. n

im 5

)yaleD nia

r D(

.ni

)yale

naF

(

r ota

i d n

t s

o rfe

.nim 1

)yaleD yalpsiD(

eru t

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n o

tanimreT tsorfeD

.ni

m 0

6 <

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t s o

f e

D . x a

tn et

i m

r e

tn I

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a r

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ir eP FFO r

os s

er p m

o C

lA (

t n ettimretnI

no i

tarep

)s d

i re

F FO

r oss

e rpmoC

ll A(

TIME-TEMPERATURE CONTROL CHART [DURING ENERGY SAVING MODE] FOR

REFRIGERATORS

WITH AUXILIARY CODE _____ AND AFTER

neh

w y

ale d

pu tr

t s

naf rotaropave dnoc

e s

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r eh

t e g ot

t r

ats e

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1AND%ARLIER

1AND,ATER

Frame Heater(s)

.n im

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.n i M

(

. n

im 2

) F FO

.n i M

(

Refrigerators – Energy Saving Operating Mode

4. Freezers – Energy Saving Operating Mode

a) Sequence of Operation

POWER ON

Board Self Check

1. Frame heater(s) on . Evaporator fan(s) cycles on and off

Cycle On (Cut-on temperature reached) [Minimum  minutes]

1. Compressor start-up . Condenser fan start-up

3. Evaporator fan(s) on (continuously)

Continue as normal cycling

2-minute Delay

1. Compressor start-up . Condenser fan start-up

3. Evaporator fan(s) on (continuously)

Defrost Start

Preprogrammed time interval

1. Compressor off . Evaporator fan(s) off

3. Condenser fan off

4. Defrost heater on

5. "dF" displayed

Cycle Off (Cut-out temperature reached) [Minimum  minutes]

1. Compressor off . Condenser fan off

3. Evaporator fan(s) cycles on and off

Defrost End

Defrost thermistor reaches defrost termination temperature, or defrost timer reaches 1 hour Defrost heater off

Five minutes after defrost heater off

1. Compressor on . Condenser fan on

Five minutes after compressor start-up

1. Evaporator fan(s) on

Eight minutes after evaporator fan start-up "dF" no longer displayed, cabinet temperature displayed

Note:

1) Cut-on, cut-off, and cabinet temperature are read by the same sensor, called the "cabinet

) The defrost thermistor reads the evaporator temperature.

thermistor."

b) Timing Chart

nehw

y ale

d pu

t rat

s naf

rot a

ro p

ave

dno

c es

evi F

F F

N O

F F

) +

( lait

n er

ef fiD

+ t nio

pt eS

)

-( l ait

ne r

effiD + tni

o pteS

gninaem

F F

N O

F F

N O

F F

rot

im r

ehT

tenibaC

rotsimrehT tsorf

e D

ro s

s e

moC

n aF

r e

snednoC

n(s) aF

rot

aropa

v E

r e

t aeH t

so r

f eD

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t r

atS(

al eD

N O r

e w

o P

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s r

u o h

) el

ba t

suj d

t ra

t S ts

or feD

(

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)ya l

niarD(

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im 5

)yal

eD naF

(

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a cidn

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t animreT tsorfeD

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i m

0 6

) noi

ta ru

D t s

o rf

eD .x

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tn e

tt i

mre t

n oi tare

p O

)sd

oi reP

F F

O r oss

e rp

m oC ll

A (

tn e

tt i

mre tn

n oi tare

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ireP

F F

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m oC

lA(

TIME-TEMPERATURE CONTROL CHART [DURING ENERGY SAVING MODE] FOR

FREEZERS

(ALL UNITS)

re h

tego

t r a

t s

esiwr

e hto

dl uow

n a

dna

r o ss

e rp

m o c

Frame Heater(s)

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)NO

.n i M

(

. n

im 2

) F FO

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Freezers – Energy Saving Operating Mode

0

C. Control Board

• A Hoshizaki exclusive solid-state control board is employed in all Hoshizaki refrigerators and freezers.

• All models are pretested and factory-adjusted.

CAUTION

1. Fragile, handle very carefully.

. The control board contains integrated circuits, which are susceptible to

failure due to static discharge. It is especially important to touch the metal part of the unit when handling or replacing the board.

3. Do not touch the electronic devices on the board or the back of the board to prevent damage to the board.

4. Do not attempt to repair the board in the eld. Always replace the whole board assembly if it goes bad.

5. Do not short out power supply to test for voltage.

6. Keep the thermistor leads, clogged lter sensor leads, and pressure switch leads at least 1.5" away from high voltage leads (AC 100 volts or more) to protect against electrical noise.

1. Start-Up Delay

The start circuit of the compressor is timed such that at power-up and during any compressor off time, there will be at least a -minute delay before the compressor will start. This delay is controlled through the control board. To bypass the startup delay, move the power switch to the "OFF" position. Then press and hold the up arrow key while moving the power switch to the "ON" position.

Note: The compressor must run a minimum of three minutes during each run cycle.

1

2. Control Board Layout

Board Part Number

Chip Revision

K51 (5 pin) (not used)

K101 (3 pin) Transformer

K151 (10 pin) Thermistor Wiring Harness

Rear

K311 (6 pin) Relay Wiring Harness

Board Part Number

SW 135 Display Setpoint

LED 13 Lit for Negative Values

LED 14 Temperature and Alarm Display

Front

SW 134 Raise Setpoint

SW 133 Lower Setpoint

SW 13 Manual Defrost

SW 131 Energy Saving/ Service Button

Relays

F101 3 Amp Fuse (not used)

K361 (9 pin) (not used)

(not used)

Note: Fuse at position F101 on board is not currently used. The board can function

without this fuse.

Relay Wiring Harness (K311)

(brown) Compressor Relay

(red) Evaporator Fan Relay

(orange) Defrost Heater Relay

Thermistor Wiring Harness (K151)

(gray) Clogged Filter Sensor

(orange) Defrost Thermistor (black) Cabinet Thermistor

(white) Jumper Wire (limits access to settings and diagnostics menu - not present on all units)

(light blue) High Pressure Switch



D. Settings and Diagnostics

Various settings and diagnostic information can be controlled via the display panel. The display panel is located behind the front panel. To open the front panel, grip the outer edge of the panel near the top and bottom and pull it open. This permits access to the display panel and control box. The unit has a  minute startup delay. To bypass the startup delay, move the power switch to the "OFF" position. Then press and hold the up arrow key while moving the power switch to the "ON" position. Follow the instructions and warnings below and on the display panel for safe and efcient operation of the unit.

1. Gaining Access to Settings and Diagnostics

Generally, the only two settings that can change are the temperature display scale (°F or °C) and the temperature setpoint. The restriction to these two settings is achieved by the presence of a jumper between connector K151 pins 7 and 8 on the control board. To access other settings, the jumper must be removed. To see if the jumper is present

press and hold both the button and the unmarked, blank button for 5 seconds. If "F5" appears in the display window, the jumper is present and must be removed in order to access other settings. If "F0" is displayed, no jumper is present and all settings are unrestricted and accessible. See the rest of this section for details about each setting.

Note: If there is no input for 60 seconds, the display will revert to normal.

3

2. Temperature Display

• Displays the cabinet temperature. The factory setting is °F. To change the display to the °C scale, see "a) Switching the Display Between Fahrenheit and Celsius (F5)" below.

• The cabinet temperature is updated every 30 seconds.

• During defrost, "dF" is displayed in place of the cabinet temperature.

a) Switching the Display Between Fahrenheit and Celsius (F5)

The factory setting is °F. To change the display to °C, follow the steps below.

1) Press and hold both the button and the unmarked, blank button for 5 seconds. "F5" appears in the display window. (If "F0" is displayed, press the MANUAL DEFROST button until "F5" appears.)

) Press the

unmarked, blank button to display the current setting (default: "F"). Press

the up or down button to switch to °C. Press the unmarked, blank button again to save the setting.

3) Press and hold both the button and the unmarked, blank button for 5 seconds. The cabinet temperature will be displayed using the newly saved temperature scale.

4) Afx the "°C" label supplied with the unit to the display panel, covering "°F" but not the display window.

b) Adjusting the Setpoint Temperature

The setpoint temperature is the temperature at which the compressor turns on. To set the setpoint temperature, follow the steps below.

1) Press the button to display the current setpoint temperature.

) To change the setpoint, press and hold the

button while pressing the up or

down button to raise or lower the setpoint.

Model Allowable Setpoint Range Default

Refrigerator (auxiliary code Q5 and earlier)

Refrigerator (auxiliary code Q6 and later)

Freezer (Door)

Freezer (Drawer)

+1 to +53°F (-6 to +1°C)

-13 to +19°F (-5 to -7°C)

39°F

(4°C)

37°F

(3°C)

0°F

(-18°C)

°F

(-17°C)

3) After 10 seconds, the new setpoint will be saved automatically.

Note: For refrigerators, the temperature differential for the compressor to turn off is

-4.5°F (-.5°C) for auxiliary code Q5 and earlier and -3.6°F (-.0°C) for auxiliary code Q6 and later. For 1-section freezers, it is -6.3°F (-3.5°C) and for -section freezers, it is -3.6°F (-.0°C).

4

c) Cabinet Temperature Correction (calibration factor)

In cases where there is a discrepancy between the actual cabinet center temperature and the displayed temperature for a particular model, a calibration factor is used to correct the displayed temperature.

WARNING

This unit has been factory tested with the default settings listed. Avoid using this function except to conrm that the setting is correct. If set incorrectly, the display could show an acceptable temperature even though the temperature is out of the proper range. This value should only be changed after consulting with the factory.

To view the current value, follow the steps below.

1) Turn the power on while pressing the up button. The current correction calibration factor will be shown. If "18" is displayed, the value is 1.8°F (1.0°C). See the table below for the default values.

Cabinet Temperature Correction (Calibration Factor)

Model Setting Range 1-Section 2-Section 3-Section

Refrigerator

Freezer

-9.9 to 9.9°F in 0.9°F increments (-9.5 to 9.5°C in 0.5°C increments)

00 (0.0°F)

(00 (0.0°C))

18 (1.8°F)

(10 (1.0°C))

Default

45 (4.5°F)

(5 (.5°C))

) If it is determined through discussion with the factory that the setting needs to be

changed, press the up or down button to increase or decrease the value.

3) Press the button to save the new value.

4) Turn the power off and then back on. The unit will start running with the new value.

[Example] When the average cabinet temperature is 5.4°F (3.0°C) higher than the thermistor detected temperature, change the correction calibration factor to 5.4°F (3.0°C).

36 (3.6°F)

( 0 (.0°C))

5

3. Settings and Diagnostics Menu

To gain access to the settings, see "II.D.1. Gaining Access to Settings and Diagnostics." Once inside this menu, press the MANUAL DEFROST button to scroll through the menu

and the unmarked, blank button at any point to view the current setting. Press the MANUAL DEFROST button to return to the menu screen.

Default

Refrigerator Freezer

Auxiliary Code

Q5 and

Code Item Setting and Display Range

F0 Defrost Interval 1 to 1 hours in 1 hour increments 6 6 6 F1 Defrost Termination

Temperature

Setpoint

F

Temperature Differential (upper and lower)

F3 High Temperature

Alarm Delay Time

F4 Low Temperature

Alarm Delay Time

F5 Temperature Dis-

play

F6 Alarm History Displays alarm history - maximum 8

F7 Compressor Run

Time F8 Not Used NA NA NA F9 Not Used NA NA NA

Refrigerator: 59 to 68°F (15 to 0°C) in one degree increments Freezer: 41 to 68°F (5 to 0°C) in one degree increments 0 to 6.3°F in increments of .9°F (0 to 3.5°C in increments of .5°C)

0 to 180 minutes in 60 minute increments (0=0; 1=60; =10; 3=180 minutes) 0 or 60 minutes (0=0; 1=60 minutes) Fahrenheit or Celsius

alarms Displays run time between two most recent defrosts

earlier

59°F 59°F 41°F

0°F, -45°F

(0°C,

-.5°C )

(decimal

is not

displayed)

  

1 1 1

°F °F °F

NA NA NA

Q6 and

later

0°F, -36°F

(.0, -

.0°C)

(decimal

is not

displayed)

section2section

0°F, -63°F

(0°C,

-3.5°C)

(decimal

is not

displayed)

0°F, -36°F

(.0,

-.0°C)

(decimal

is not

displayed)

6

a) Defrost Interval (F0)

This unit is preset at the factory to defrost once every 6 hours for general conditions. However, if it is determined that this interval does not suit actual conditions, the interval can be changed. To change the defrost interval, follow the steps below.

1) Make sure the jumper is removed between connector K151 pins 7 and 8 on the control board. Otherwise you will not be able to access this setting. For details, see "D.1. Gaining Access to Settings and Diagnostics."

) Press and hold both the

If "F0" is not displayed, press the MANUAL DEFROST button until "F0" appears in the display window.

3) Press the unmarked, blank button to display the current setting (default: "6"). Press

the up or down button to increase or decrease the number of hours between each defrost. The interval can be from 1 to 1 hours in increments of 1 hour.

4) Press the unmarked, blank button to save the setting.

5) Press the MANUAL DEFROST button to return to the menu screen. Press and hold

both the button and the unmarked, blank button for 5 seconds to exit the setting mode and return to the temperature display.

6) If a jumper was present between connector K151 pins 7 and 8 , reconnect it after all setting and diagnostic work is complete.

Note:

• The defrost is a heated defrost, and therefore has a tendency to raise cabinet temperature.

• When the unit goes into defrost during energy saving mode, evaporator fan(s)

and/or perimeter frame heaters will turn off.

• Cabinet temperature is not displayed during defrost; "dF" is displayed in its place.

• The change in the defrost setting will take effect immediately. The next defrost will take place after the newly set time interval has elapsed.

• Initiating a manual defrost will restart the defrost timer.

• The evaporator temperature must be below the defrost completion temperature for any defrost (manual or auto) to be initiated.

button and the unmarked, blank button for 5 seconds.

b) Defrost Termination Temperature (F1)

To change the defrost termination temperature, follow the steps below.

) Press and hold both the

"F0" should appear in the display window. Press the MANUAL DEFROST button until "F1" appears in the display window.

button and the unmarked, blank button for 5 seconds.

7

3) Press the unmarked, blank button to display the current setting. Press the up or

down button to increase or decrease the defrost termination temperature.

Note: The defrost termination temperatures can be adjusted within the following ranges:

• Refrigerator: 59 to 68°F (15 to 0°C) in one degree increments

• Freezer: 41 to 68°F (5 to 0°C) in one degree increments

4) Press the unmarked, blank button to save the setting.

5) Press the MANUAL DEFROST button to return to the menu screen. Press and hold

both the button and the unmarked, blank button for 5 seconds to exit the setting mode and return to the temperature display.

6) If a jumper was present between connector K151 pins 7 and 8, reconnect it after all setting and diagnostic work is complete.

c) Setpoint Temperature Differential (F2)

To change the differential, follow the steps below.

) Press and hold both the

"F0" should appear in the display window. Press the MANUAL DEFROST button until "F" appears in the display window.

3) Press the unmarked, blank button to display the current + setting (the decimal

between the digits is not shown). Press the up or down button to increase or decrease the + (plus) differential in .9°F increments. Note:

• Both the + and - values can be adjusted between 0.0 and 6.3°F in .9°F increments (0.0 to 3.5°C in .5°C increments).

• You cannot set both + and - to 0.0.

4) Press the unmarked, blank button to save the + setting and move to the - (minus) differential setting.

5) Press the up or down button to increase or decrease the - (minus) differential in .9F increments. Note:

• Both the + and - values can be adjusted between 0.0 and 6.3°F in .9°F increments (0.0 to 3.5°C in .5°C increments).

• You cannot set both + and - to 0.0.

button and the unmarked, blank button for 5 seconds.

6) Press the unmarked, blank button to save the - (minus) setting. The - (minus) sign will turn off and the display will change to the + (plus) differential setting.

7) Press the MANUAL DEFROST button to return to the menu screen. Press and hold

both the button and the unmarked, blank button for 5 seconds to exit the setting mode and return to the temperature display.

8) If a jumper was present between connector K151 pins 7 and 8, reconnect it after all setting and diagnostic work is complete.

8

d) High Temperature Alarm Delay Time (F3)

To change the high temperature alarm delay time, follow the steps below.

) Press and hold both the

button and the unmarked, blank button for 5 seconds. "F0" should appear in the display window. Press the MANUAL DEFROST button until "F3" appears in the display window.

3) Press the unmarked, blank button to display the current setting. Press the up or

down button to increase or decrease the high temperature alarm delay time.

Note: The time can be adjusted between 0 and 180 minutes in 60 minute increments.

The display corresponds to time as follows:

Display Detection Time

(minutes)

0 0 1 60  10 3 180

4) Press the unmarked, blank button to save the setting.

5) Press the MANUAL DEFROST button to return to the menu screen. Press and hold

both the button and the unmarked, blank button for 5 seconds to exit the setting mode and return to the temperature display.

6) If a jumper was present between connector K151 pins 7 and 8, reconnect it after all setting and diagnostic work is complete.

e) Low Temperature Alarm Delay Time (F4)

To change the low temperature alarm delay time, follow the steps below.

) Press and hold both the

button and the unmarked, blank button for 5 seconds. "F0" should appear in the display window. Press the MANUAL DEFROST button until "F4" appears in the display window.

3) Press the unmarked, blank button to display the current setting. Press the up or

down button to increase or decrease the low temperature alarm delay time.

Note: The time can be 0 or 60 minutes. The display corresponds to time as follows:

Display Detection Time

(minutes)

0 0 1 60

9

4) Press the unmarked, blank button to save the setting.

5) Press the MANUAL DEFROST button to return to the menu screen. Press and hold

both the button and the unmarked, blank button for 5 seconds to exit the setting mode and return to the temperature display.

6) If a jumper was present between connector K151 pins 7 and 8, reconnect it after all setting and diagnostic work is complete.

f) Temperature Display Scale (F5)

For information about switching the display between °F and °C, see "D..a) Switching the Display Between Fahrenheit and Celsius (F5)."

g) Alarm History (F6)

To view the alarm history, follow the steps below.

) Press and hold both the

button and the unmarked, blank button for 5 seconds. "F0" should appear in the display window. Press the MANUAL DEFROST button until "F6" appears in the display window.

3) Press the unmarked, blank button to display the alarm history. The alarms will be displayed in reverse chronological order (newest to oldest - up to 8 alarms). When "--" is displayed, you have reached the end of the alarm history and the display will begin again. Note: The alarms are as follows:

Alarm Code Description

E1 High Temperature Alarm E E3 Defrost Alarm E4 High Pressure Alarm

E7 Clogged Filter Alarm

E8 Defrost Temperature Sensor Malfunction Alarm E9 Clogged Filter Sensor Malfunction Alarm EA EEPROM Write Error Alarm ED EEPROM Verication or Read Error Alarm

Low Temperature Alarm

4) To reset the alarm history, press and hold both the unmarked, blank button and the MANUAL DEFROST button for 5 seconds.

5) Press the MANUAL DEFROST button to return to the menu screen. Press and hold

both the button and the unmarked, blank button for 5 seconds to exit the setting mode and return to the temperature display.

6) If a jumper was present between connector K151 pins 7 and 8, reconnect it after all setting and diagnostic work is complete.

h) Compressor Run Time (F7)

To display the compressor run time between the two most recent defrosts, follow the steps below.

1) Make sure the jumper is removed between the connector K151 pins 7 and 8 on the control board. Otherwise you will not be able to access this feature.

) Press and hold both the

button and the unmarked, blank button for 5 seconds. "F0" should appear in the display window. Press the MANUAL DEFROST button until "F7" appears in the display window.

3) Press the unmarked, blank button to display the run time. The number displayed indicates what percent of the time the compressor was running.

4) Press the MANUAL DEFROST button to return to the menu screen. Press and hold

both the button and the unmarked, blank button for 5 seconds to exit the setting mode and return to the temperature display.

5) If a jumper was present between connector K151 pins 7 and 8, reconnect it after all setting and diagnostic work is complete.

4. Operating Modes

Hoshizaki undercounters and worktops feature two operating modes, energy saving and continuous. Always use the default setting of your unit. To determine the default setting of your unit, see the chart below.

Model Default Setting

Refrigerator (auxiliary code Q5 and earlier) Continuous Operating Mode Refrigerator (auxiliary code Q6 and later) Energy Saving Operating Mode Freezer - 1 section Continuous Operating Mode Freezer -  section

Energy Saving Operating Mode

To determine the operating mode your unit is in, look at the unit's cabinet temperature display. If a period does not appear after the temperature, the unit is in continuous operating mode. If a period appears after the temperature, the unit is in energy saving operating mode.

To switch between operating modes, press and hold the unmarked, blank button for 5 seconds.

Note: It takes 5 seconds for this setting to be saved. Once saved, the setting you made

will be remembered even if the power is turned off. Continuous

(no period after temperature)

Energy Saving (period after temperature)

a) Continuous

The evaporator fan runs constantly (except in defrost). The frame heaters are on continuously.

b) Energy Saving

The evaporator fan runs when the compressor is on, but only intermittently when the compressor is off. The frame heaters cycle on and off with the evaporator fan for refrigerators auxiliary code Q6 and later, but are on continuously for refrigerators auxiliary code Q5 and earlier and all freezers. Intermittent fan operation saves energy by reducing heat leak, especially around the gasket, and by extending compressor off time. Fan on/off time is dependent on the setpoint temperature.

Model Setpoint Temperature

3 to 30°F

Refrigerator

Freezer

(-5 to -1°C)

3 to 5°F

(0 to 11°C)

-13 to +19°F (-5 to -7°C)

Off Time

(seconds)

90 15

150 15

30 30

On Time

(seconds)

c) Automatic Corrections Made During Energy Saving Operating Mode

(1) Temperature Display Correction

When the unit is in energy saving mode and the evaporator fan shuts off, the temperature at the cabinet thermistor drops due to its close proximity to the evaporator. Therefore, the temperature at the cabinet thermistor does not accurately reect the true cabinet temperature. To compensate for this, the cabinet temperature registered at compressor shutoff is displayed for 10 seconds after shutoff when in energy saving mode. After 10 seconds, the cabinet temperature plus 1.8°F (1°C) will be displayed. Once the compressor turns back on, the display will return to the normal display.

(2) Temperature Differential Correction

During energy saving mode, the cabinet temperature tends to be higher than during normal operation because the evaporator fan operates only intermittently when the compressor is off. The upper setpoint differential for turning the compressor on is automatically adjusted to compensate.

E. Perimeter Frame Heater

This unit is equipped with a perimeter frame heater. This prevents the formation of condensate on the front frame of the unit under high humidity conditions.

Note: On refrigerators with auxiliary code Q6 and later, perimeter frame heater(s)

operate together with the evaporator fan(s).

3

III. Service Diagnosis

A. Alarm Codes

If an error occurs, the alarm code and cabinet temperature are displayed in 1-second intervals. See the table below for a general description of the problem, then see the rest of this section for detailed instructions.

Alarm Signals

Alarm Code Problem Notes

High Temperature Alarm

Cabinet temperature has exceeded set temperature by 14.4°F (10°C) for more than x hours. The default value of x is "" ( hours).

When temperature returns to setpoint range, alarm code "E1" will clear.

The value of x can be changed under F3 on the Settings and Diagnostics Menu. (0=No delay; 1=1 hour; = hours; 3=3 hours)

Low Temperature Alarm

Cabinet temperature has remained below setpoint by 9°F (5°C) for more than y hours. The default value of y is "1" (1 hour).

Defrost Alarm

Defrost has taken longer than 1 hour. Control board has terminated defrost.

High Pressure Alarm

Compressor discharge pressure is outside normal operating range. Pressure switch has been triggered 5 or more times in 1 hour. Condenser lter may need cleaning.

Clogged Filter Alarm

Condenser temperature is outside of normal operating range. Condenser lter needs cleaning.

Defrost Temperature Sensor Malfunction Alarm

Defrost temperature sensor has failed. Clogged Filter Sensor Malfunction Alarm

Clogged lter sensor has failed. EEPROM Write Error Alarm

Control board is defective. EEPROM Verication or Read Error Alarm

Control board is defective.

When temperature returns to setpoint range, alarm code "E" will clear.

The value of y can be changed under F4 on the Settings and Diagnostics Menu. (0=No delay; 1=hour)

E3 may alternate with "dF" instead of the temperature.

Clean lter if necessary. Allow time for pressure switch to react, then turn power off and back on again to reset.

If switch trips 5 times in 1 hour, and the above steps do not clear alarm code, see the procedure contained in this section.

Clean lter. Allow time for sensor to react, then turn power off and back on again to reset.

After replacing sensor, alarm will reset.

After replacing the control board, alarm will reset.

1. Alarm Display Priority

If multiple alarms occur simultaneously, only the alarm with the higher priority is displayed.

Error Code Priority Description

ED 1 EEPROM Verication or Read Error Alarm EA  EEPROM Write Error Alarm

E8 3

E9 4 Clogged Filter Sensor Malfunction Alarm E4 5 High Pressure Alarm E7 6 Clogged Filter Alarm E3 7 Defrost Alarm E1 8 High Temperature Alarm E

Defrost Temperature Sensor Malfunction Alarm

9 Low Temperature Alarm

2. Alarm Details and Countermeasures

a. High Temperature Alarm (E1)

If the cabinet temperature exceeds the setpoint temperature by 14.4°F (8°C) or more for more than x hours, "E1" is displayed. The default value of x is "" ( hours). The value of x can be changed under F3 on the Settings and Diagnostics Menu. (0=No delay; 1=1; =; 3=3 hours)

Note:

• After the machine has been turned off and then turned back on, the high temperature alarm feature is not active until the cabinet temperature reaches the lower setpoint temperature differential.

• The high temperature alarm feature operates even during defrost.

Reset Options

The alarm will automatically reset once the cabinet temperature reaches the lower setpoint temperature differential.

Possible Causes

• The door is opened frequently or is not completely closed.

• Trouble with the compressor or a gas leak.

• Trouble with the cabinet thermistor (black).

b. Low Temperature Alarm (E2)

If the cabinet temperature drops below the setpoint temperature by 9°F (5°C) or more for more than y minutes, "E" is displayed. The default value of y is "1" (1 hour). The value of y can be changed under F4 on the Settings and Diagnostics Menu. (0=No delay; 1=1 hour)

Note:

• The low temperature alarm timer starts once the cabinet temperature drops 9°F (5°C) below the setpoint temperature.

• The low temperature alarm feature operates even during defrost.

Reset Options

The alarm will automatically reset once the cabinet temperature reaches the upper setpoint temperature differential.

Possible Causes

• Ambient temperature is low.

• Trouble with the cabinet thermistor (black).

c. Defrost Alarm (E3)

If the defrost thermistor does not turn off in one hour after defrost begins, "E3" is displayed. When "E3" is displayed, the next step in the defrost termination process (drain - fan delay - defrost display delay) begins.

Reset Options

To reset the alarm, turn the unit off and then back on.

Possible Causes

• Trouble with the defrost heater.

• The temperature fuse is blown.

• Trouble with the defrost thermistor (orange).

d. High Pressure Alarm (E4)

In order to protect the compressor if the discharge pressure reaches a preset value (outside the normal operating range), a switch will temporarily stop the compressor. At another preset pressure, the compressor will attempt to restart. If the switch is triggered 5 or more times in one hour, "E4" will be displayed.

Reset Options

To reset the alarm, turn the unit off and then back on.

Possible Causes

• The condenser air lter is dirty.

• There is blockage or contamination inside the capillary tube or elsewhere in the refrigeration circuit.

• The condenser fan motor is locked or otherwise not functioning.

e. Clogged Filter Alarm (E7)

The unit is equipped with a lter for protecting the condenser from dirt, oils, grease, etc. The lter promotes clean condenser surfaces and efcient operation and should be checked twice monthly and cleaned when necessary. The unit is also equipped with a sensor to determine if this lter is excessively dirty. If the unit detects that the condenser lter is excessively dirty by sensing a temperature at the condenser outlet of at least

136.4°F (58°C) for over  minutes, "E7" will be displayed.

Reset Options

After cleaning the lter, the alarm will automatically reset once the temperature at the condenser outlet drops below 136.4°F (58°C).

Possible Causes

• The condenser air lter is dirty.

• The condenser fan motor is locked or otherwise not functioning.

IMPORTANT

If this alarm occurs frequently, the compressor discharge temperature is consistently too high.

Note:

• If the unit is turned off and then back on while the alarm code is displayed, the alarm may be reset even if the lter is not yet clean. However, the alarm will recur once the compressor discharge temperature reaches 136.4°F (58°C).

f. Defrost Temperature Sensor Malfunction Alarm (E8)

If input from the defrost thermistor is below the defrost open circuit detection point (equivalent to -67°F (-55°C)), "E8" is displayed. "E8" is also displayed when input from the defrost thermistor is above the defrost thermistor short circuit detection point (equivalent to 1°F (50°C)) for 10 minutes or more.

Note:

• If this alarm appears, rst make sure that the sensor is properly connected.

• A short circuit will not be detected during the rst hour after power is turned on. However, a short circuit can be detected immediately by turning on the power

while pressing the button. In this case, "E8" will be displayed immediately if a short circuit is detected.

• A short circuit will not be detected during defrost or fan delay.

Reset Options

The alarm automatically resets when one of the following conditions is met:

• The input from the defrost thermistor exceeds the open circuit detection point (equivalent to -67°F (-55°C)).

• The input from the defrost thermistor drops below the short circuit detection point (equivalent to 1°F (50°C)).

• A functioning defrost thermistor (orange) is installed.

Possible Causes

• Trouble with the defrost thermistor (orange).

g. Clogged Filter Sensor Malfunction Alarm (E9)

If the input from the clogged lter sensor is below the clogged lter sensor open circuit detection point (equivalent to -7.6°F (-°C)), "E9" is displayed. "E9" is also displayed when input from the clogged lter sensor is above the clogged lter sensor short circuit detection point (equivalent to 186.8°F (86°C)) for 10 minutes or more.

Note:

• If this alarm appears, rst make sure that the sensor is properly connected.

• A short circuit can be detected immediately by turning on the power while pressing

the button. In this case, "E9" will be displayed immediately if a short circuit is detected.

Reset Options

The alarm automatically resets when one of the following conditions is met:

• The input from the clogged lter sensor exceeds the open circuit detection point (equivalent to -7.6°F (-°C)).

• The input from the clogged lter sensor drops below the short circuit detection point (equivalent to 186.8°F (86°C)).

• A functioning clogged lter sensor (gray) is installed.

Possible Causes

• Trouble with the clogged lter sensor (gray).

h. Control Board Error Alarms (EA and ED)

"EA" is displayed when an EEPROM write error is detected. "ED" is displayed when an EEPROM verication or read error is detected.

Reset Options

Replacing the control board with a functioning replacement control board will eliminate this error condition.

B. Diagnosis Chart

Problem Possible Cause Remedy

[1] Compressor will

not start—no current draw.

Compressor will

[]

not run—draws current and trips on overload.

[3] Compressor runs

intermittently and trips on overload.

[4] Cabinet

temperature too high; compressor will not start.

a)Power Supply 1. "OFF" position. 1. Move to "ON" position.

Loose connection(s). . Tighten or reconnect.

.

3. Failure. 3. Call electrician.

b) Cord and Plug 1. Defective. 1. Replace.

c) Circuit Breaker

(kitchen)

d)Transformer 1. Open coil winding. 1. Check continuity and replace. e)Wiring to Control Board 1. Loose connection(s). 1. Tighten.

f) Voltage 1. Too low. 1. Call electrician.

g)High Pressure Switch 1. Bad contacts. 1. Check continuity and replace.

h)Thermistor 1. Defective. 1. Check and replace. i) Control Board 1. Defective. 1. Replace control board. j) Compressor Overload 1. Defective. (Contacts

k) Compressor 1. Open windings. 1. Check continuity and replace. l) Relay (Condensing

Unit)

a)Voltage 1. Too low. 1. Call electrician. b)Start Relay 1. Bad contacts. 1. Replace.

c) Compressor 1. Locked rotor. 1. Replace. d)Start Capacitor 1. Defective. 1. Check and replace. a)Voltage 1. Too low. 1. Call electrician.

b)Condenser Filter 1. Clogged. 1. Clean lter. c) Refrigerant Line or

Component

d)Condenser Fan Motor 1. Failed. 1. Replace. e)Refrigerant 1. Overcharged. 1. Evacuate and recharge.

f) Location of Unit 1. Restricted air ow to

a)Thermistor 1. Defective. 1. Check and replace. b)Compressor Relay 1. Defective. 1. Check and replace. c) Control Board 1. Defective. 1. Replace.

1. Tripped. 1. Check and reset. Call electrician if breaker trips repeatedly.

Defective. . Call electrician.

.

Faulty. . Check continuity and replace.

.

Too high. . Call electrician.

.

Has operated 5 or

.

more times in one hour. (E4 should be displayed)

open)

1. Bad contacts. 1. Replace.

Open coil winding. . Check and replace.

.

Open coil windings. . Replace.

.

Too high. . Call electrician.

.

1. Plugged or restricted. 1. Clean and replace drier. Clean

Non-condensibles in

.

system.

condenser.

. Determine why pressure

switch is activated.

1. Replace.

and replace capillary tube heat exchanger assembly.

. Evacuate and recharge.

1. Move unit or increase ventilation.

4

Problem Possible Cause Remedy

[5] Cabinet

temperature too high.

[6] Cabinet

temperature display indicator does not illuminate properly.

[7] Cabinet

temperature too low.

[8] Evaporator does

not defrost completely.

a)Setpoint and/or

Differential

b)Door 1. Not sealing, opened

c) Defrost 1. Defrost time

d)Refrigerant 1. Leak. 1. Repair leak and recharge. e)Fan Motor 1. Defective. 1. Check and replace. f) Air Filter 1. Clogged. 1. Clean. g)Condenser 1. Dirty. 1. Clean. h)Thermistor 1. Defective. 1. Check and replace. i) Control Board 1. Defective. 1. Replace. j) Outside Heat Source 1. Too close to unit. 1. Separate unit from heat

k) Air Flow 1. Blockage inside

l) Warm Food 1. Warm food recently

a)Power Supply 1. "OFF" position. 1. Move to "ON" position.

b)Control Board 1. Defective. 1. Replace.

a)Setpoint and/or

Differential

b)Frozen Food 1. Frozen food recently

c) Thermistor 1. Defective. 1. Check and replace. d)Compressor Relay 1. Defective; contacts

e)Control Board 1. Defective. 1. Replace. a)Defrost Thermistor 1. Defective. 1. Check and replace. b)Defrost 1. Not enough defrosts

c) Defrost Heaters 1. Defective. 1. Replace heaters. d)Safety Defrost

Thermostat

e)Defrost Heater

Temperature Fuse

1. Incorrect. 1. Correct setting(s). See sections "II.D..b)" and "II.D.3.c)" for defaults.

1. Check for sealing, check for frequently or open for long intervals.

insufcient to remove frost. Operation in humid conditions.

interior.

placed in refrigerator.

Loose connection(s). . Tighten or reconnect.

.

3. Failure or tripped breaker.

1. Incorrect. 1. Correct setting(s).

placed in refrigerator.

welded.

occurring per day. Operation in humid conditions.

1. Defective, turning off heaters prematurely, or fused open.

1. Blown. 1. Determine why fuse blew.

door open at time of warm cabinet temperature.

1. See "[8] Evaporator does not defrost completely."

source.

1. Remove blocakge by removing or redistributing food product.

1. Allow time for unit to return to setpoint temperature.

3. Call electrician and/or reset breaker.

See sections "II.D..b)" and "II.D.3.c)" for defaults.

1. Allow time for unit to return to setpoint temperature.

1. Replace.

1. Factory default is once every 6 hours. If coil is frosting too much, can shorten defrost interval.

1. Replace safety defrost thermostat.

Replace fuse.

Problem Possible Cause Remedy

[9] Defrost cycle

lasts too long.

[10]Condensate

water overow.

[11]Abnormal Noise a) Fasteners 1. Loose fasteners allow

a)Defrost Thermistor 1. Defective. 1. Replace. b)Control Board 1. Defective. 1. Replace. c) Defrost 1. Not enough defrosts

occurring per day. Operation in humid

conditions. d)Defrost Heater 1. Defective. 1. Replace heaters. e)Safety Defrost

Thermostat

a)Cabinet Contents 1. Loading of large

b)Location of Unit 1. Unit located near high

c) Seals 1. Poor sealing around

d)Environment 1. Extreme environment

b)Compressor 1. Problem with mount. 1. Properly mount compressor.

c) Fan 1. Fan blade loose. 1. Adjust and tighten.

d) Relay 1. Chattering. 1. Replace.

1. Defective, turning off heaters prematurely, or fused open.

volumes of warm, moist, uncovered product.

humidity source such as fryer, steamer, etc.

evaporator, door gaskets.

and door-opening conditions.

vibration of part.

Floodback to

.

compressor.

3. Defective. 3. Replace.

Defective motor. . Replace.

.

1. Factory default is once every 6 hours. If coil is frosting too much, can shorten defrost interval.

1. Replace safety defrost thermostat.

1. Cover product with plastic wrap.

1. Relocate.

1. Adjust or replace.

1. Adjust conditions.

1. Tighten fasteners.

Replace any missing grommets.

. Check for signs of oodback

to compressor. Evacuate and recharge if necessary.

C. Thermistor Check

A thermistor (semiconductor) is used for the cabinet control sensor and defrost termination sensor. The resistance varies depending on temperature. No adjustment is required. If necessary, check for resistance between thermistor leads and visually check the thermistor mounting.

Temperature Resistance (kΩ)

°F °C Cabinet/Defrost Thermistors Clogged Filter Thermistor

0 -17.8 14. -

10 -1. 10.7 -

0.0 6.0 160

3 50 10.0 3.9 100 70 1.1 .5 59 90 3. 1.6 36

Cabinet & Defrost Thermistor T-R Curve

Temperature °F (°C)

Clogged Filter Thermistor T-R Curve

Temperature °F (°C)

To check a thermistor's resistance, follow the steps below.

1) Disconnect the connector for the thermistor in question under the control box and behind the wire guard.

) Remove the thermistor. See "IV.F. Removal and Replacement of Thermistors."

3) Immerse the thermistor sensor portion in a glass or cup containing ice and water for  or 3 minutes.

4) Check for a resistance between thermistor leads. Normal reading is from 5 to 6.5kΩ for the cabinet and defrost thermistors and 145 to 175kΩ for the clogged lter sensor. Replace the thermistor if it exceeds the normal reading.

IV. Removal and Replacement of Components

IMPORTANT

1. Ensure all components, fasteners, and thumbscrews are securely in place after the equipment is serviced.

. The Polyol Ester (POE) oils used in all units can absorb moisture quickly.

Therefore it is important to prevent moisture from entering the system when replacing or servicing parts.

3. Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made.

4. Do not leave the system open for longer than 15 minutes when replacing or servicing parts.

A. Service for Refrigerant Lines

WARNING

Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A or R-134a as a mixture with pressurized air for leak testing.

1. Refrigerant Recovery

The undercounter unit is provided with a refrigerant access valve. Using proper refrigerant practices, recover the refrigerant from the access valve and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

2. Brazing

WARNING

1. R-404A and R-134a are not ammable at atmospheric pressure and temperatures up to 176°F (80°C).

. R-404A and R-134a themselves are not explosive or poisonous. However,

when exposed to high temperatures (open ames), these refrigerants can be decomposed to form hydrouoric acid and carbonyl uoride both of which are hazardous.

3. Always recover the refrigerant and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

4. Do not use silver alloy or copper alloy containing arsenic.

5. Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A or R-134a as a mixture with pressurized air for leak testing.

1) Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant ow.

) Braze all ttings while purging with nitrogen gas owing at a pressure of 3 to 4 PSIG

Note: Because the pipes in the evaporator case are specially coated to resist corrosion,

it is important to make connections outside the evaporator case when possible. If it is necessary to braze inside the evaporator case, use sandpaper to remove the coating from the brazing connections before unbrazing the components.

3) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A or R-134a as a mixture with pressurized air for leak testing.

3. Evacuation and Recharge

1) Attach a vacuum pump to the system using the low-side access valve.

IMPORTANT

The vacuum level and vacuum pump may be the same as those for current refrigerants. However, the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils.

) Turn on the vacuum pump. Open the low-side service manifold valve. Never allow the

oil in the vacuum pump to ow backwards.

3) Allow the vacuum pump to pull down to a 9.9" Hg vacuum. Evacuating period depends on pump capacity.

4) Close the low-side service manifold valve.

5) Turn off the vacuum pump. Disconnect the vacuum pump hose and attach it to a refrigerant service cylinder. Remember to loosen the connection, and purge the air from the hose. See the nameplate for the required refrigerant charge. Hoshizaki recommends only virgin refrigerant or reclaimed refrigerant which meets ARI Standard No. 700 (latest edition) be used.

6) A liquid charge is required for charging an R-404A system and optional for charging an R-134a system. Invert the service cylinder and place it on scales. Open the low-side service manifold valve.

IMPORTANT

In order to prevent compressor damage, use caution in charging large quantities of liquid into the low side.

7) Allow the system to charge with liquid until the proper charge weight is met.

8) Close the refrigerant service cylinder access valve and disconnect the hose. Close the service manifold valve and disconnect the low-side hose.

9) Cap the access valve to prevent a possible leak.

B. Removal and Replacement of Refrigeration Unit

1) Turn off the power supply, and unplug the unit.

) Remove the front panel, then remove the wire guard located below the display panel.

3) Unhook the wiring connectors at the control box, then remove the two hex-head M6 attachment nuts and the M5 bolt.

4) Very carefully slide out the refrigeration unit. Support the evaporator as it clears the evaporator case.

5) Replace the removed parts in the reverse order of which they were removed.

6) Replace the front panel and all other guards in their correct positions.

7) Plug in the unit, and turn on the power supply.

CAUTION

1. To avoid a gas leak, be sure to prevent the refrigeration piping from coming into contact with the body when taking out and returning the refrigeration unit to its original position.

. Do not let the fan motor or high pressure pipe touch wires.

Refrigeration Unit

Front Panel

C. Removal and Replacement of Compressor

IMPORTANT

Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made.

Note: When replacing a compressor with a defective winding, be sure to install a new

start capacitor, overload and start relay. Due to the ability of the POE oil in the compressor to absorb moisture quickly, the compressor must not be opened more than 15 minutes for replacement or service. Do not mix lubricants of different compressors even if both are charged with the same type of refrigerant, except when they use the same lubricant.

1) Turn off the power supply, and unplug the unit.

) Remove the front panel, then remove the wire guard located below the display panel.

3) Unhook the wiring connectors at the control box, then remove the two hex-head M6 attachment nuts and the M5 bolt.

4) Very carefully slide out the refrigeration system. Support the evaporator as it clears the evaporator case.

5) Recover the refrigerant and store it in an approved container.

6) Remove the terminal cover on the compressor and disconnect the compressor wiring.

7) Remove the discharge, process, and suction pipes.

8) Remove the hold-down bolts, washers, rubber grommets, and sleeves.

9) Remove the compressor. Unpack the new compressor. Attach the rubber grommets and sleeves of the prior compressor.

10) Place the new compressor in position, and secure it using the bolts and washers.

11) Remove the drier, then place the new drier in position.

1) Remove the plugs from the suction, discharge and process pipes.

13) Braze all ttings while purging with nitrogen gas owing at a pressure of 3 to 4 PSIG.

14) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A or R-134a as a mixture with pressurized air for leak testing.

15) Evacuate the system, and charge it with refrigerant; see the nameplate for the required refrigerant charge.

16) Connect the terminals, then replace the terminal cover in its correct position.

17) Return the refrigeration unit to its proper position in the reverse order of the removal procedure.

18) Plug in the unit, and turn on the power supply.

D. Removal and Replacement of Evaporator

IMPORTANT

Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant ow.

1) Turn off the power supply, and unplug the unit.

) Remove the front panel, then remove the wire guard located below the display panel.

3) Unhook the wiring connectors at the control box, then remove the two hex-head M6 attachment nuts and the M5 bolt.

4) Very carefully slide out the refrigeration system. Support the evaporator as it clears the evaporator case.

5) Recover the refrigerant and store it in an approved container.

6) Remove the four 4×8 T screws holding the evaporator to the evaporator bracket and provide a safe means for supporting the evaporator away from the ABS liner of the evaporator case cover.

7) Remove the thermistors and thermal fuse. Protect any wiring from damage due to the brazing torch.

8) Remove the insulation tubing, and disconnect the evaporator inlet and outlet tubing.

CAUTION

Be careful when handling the evaporator shroud assembly. This assembly includes a defrost heater sheathed in a glass tube. This sheathing can be easily damaged and may also cause cuts if broken. Heater will also be hot after a defrost. Use gloves when handling and avoid touching the glass directly. Also prevent heaters from touching other parts.

9) Remove the six 4×8 T screws attaching the shrouds to the evaporator unit and remove the shrouds. Remove the defrost thermistor if necessary to remove the shrouds.

10) Remove the evaporator and drier.

11) Place the new evaporator and new drier in position.

1) Braze all ttings while purging with nitrogen gas owing at a pressure of 3 to 4 PSIG.

CAUTION

1. Care must be taken to ensure that the capillary tube is not blocked or contaminated during this process.

. Ensure that the capillary tube extends inside the mating tubing 1 to 1 3/8"

(5 to 35 mm).

13) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A or R-134a as a mixture with pressurized air for leak testing.

14) Evacuate the system, and charge it with refrigerant. See the nameplate for the required refrigerant charge.

15) Replace the removed parts in the reverse order of which they were removed.

16) Replace the front panel and all other guards in their correct positions.

17) Plug in the unit, and turn on the power supply.

E. Removal and Replacement of Capillary Tube / Suction Line Assembly

IMPORTANT

1) Turn off the power supply, and unplug the unit.

) Remove the front panel, then remove the wire guard located below the display panel.

3) Unhook the wiring connectors at the control box, then remove the two hex-head M6 attachment nuts and the M5 bolt.

4) Very carefully slide out the refrigeration system. Support the evaporator as it clears the evaporator case.

5) Recover the refrigerant and store it in an approved container.

6) Remove the insulation on the suction line.

7) Remove the four 4×8 T screws holding the evaporator to the evaporator bracket and provide a safe means for supporting the evaporator away from the ABS liner of the evaporator case cover. Protect any wiring from damage due to the brazing torch.

8) Remove the capillary tube / suction line assembly and drier.

9) Place the new capillary tube / suction line assembly and new drier in position.

10) Braze all ttings while purging with nitrogen gas owing at a pressure of 3 to 4 psig.

CAUTION

1. Care must be taken to ensure that the capillary tube is not blocked or contaminated during this process.

. Ensure that the capillary tube extends inside the mating tubing 1 to 1 3/8"

(5 to 35 mm).

11) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A or R-134a as a mixture with pressurized air for leak testing.

1) Insulate the entire suction line between the compressor and evaporator case.

13) Evacuate the system, and charge it with refrigerant; see the nameplate for the required refrigerant charge.

14) Return the refrigeration unit to its proper position in the reverse order of the removal procedure.

15) Plug in the unit, and turn on the power supply.

F. Removal and Replacement of Thermistors

1) Turn off the power supply, and unplug the unit.

) Remove the front panel, then remove the wire guard located below the display panel.

3) Unhook the wiring connectors at the control box, then remove the two hex-head M6 attachment nuts and the M5 bolt.

4) Very carefully slide out the refrigeration system. Support the evaporator as it clears the evaporator case. For the remainder of the procedure, see the appropriate section below.

Cabinet Thermistor

5) Cut the cable tie holding the cabinet thermistor to the bracket attached to the fan motor side of the evaporator shroud. Remove the thermistor.

6) Remove the thermistor wire connection (below the control box).

7) Install the new thermistor and return the refrigeration unit to its proper position in the reverse order of the removal procedure.

8) Plug in the unit, and turn on the power supply.

Defrost Thermistor

5) The defrost thermistor element is secured to the top of the evaporator with aluminum tape, and the wire is secured with a cable tie. Remove each with care.

6) Remove the thermistor wire connection (below the control box).

7) Install the new thermistor and return the refrigeration unit to its proper position in the reverse order of the removal procedure.

8) Plug in the unit, and turn on the power supply.

Clogged Filter Thermistor (sensor)

5) The thermistor element is secured to the condenser outlet pipe with aluminum tape, and the wire is secured with a cable tie. Remove each with care.

6) Remove the thermistor wire connection (below the control box).

7) Install the new thermistor and return the refrigeration unit to its proper position in the reverse order of the removal procedure.

8) Plug in the unit, and turn on the power supply.

5

G. Removal and Replacement of Door Gasket

Remove old gasket by pulling it directly out of the vinyl gasket retainer. Thoroughly clean the gasket area with mild soap and water prior to installing the new gasket. The new gasket should be installed by assembling it at the corners rst, then working toward the center at the top, bottom and sides. The arrow-shaped portion of the gasket should be rmly seated in the retainer groove for proper assembly. This can be checked by lifting the edge of the gasket and observing the engagement.

CAUTION

In order to get a proper gasket t, it is important not to stretch gasket material during assembly.

H. Removal and Replacement of Defrost Heater

1) Turn off the power supply, and unplug the unit.

) Remove the front panel, then remove the wire guard located below the display panel.

3) Unhook the wiring connectors at the control box, then remove the two hex-head M6 attachment nuts and the M5 bolt.

4) Very carefully slide out the refrigeration system. Support the evaporator as it clears the evaporator case.

5) Remove the connection lead wire for the defrost heater.

6) Remove the two 4×8 T evaporator shroud screws above each end of the defrost heater.

7) Carefully remove the defrost heater by twisting the ends together and removing the ends from the slots in the shroud.

8) Return the refrigeration unit to its proper position in the reverse order of the removal procedure.

9) Plug in the unit, and turn on the power supply.

CAUTION

Be careful when handling both the old and new defrost heaters. The heaters are sheathed in glass tubes and can possibly cause cuts if broken. Heater will also be hot after a defrost. Use gloves when handling. Avoid touching the glass directly; hold the heaters by the ends.

I. Removal and Replacement of Control Board

IMPORTANT

When receiving a service call, please ask the customer to turn the power off, then turn it back on and monitor the condition for awhile. Even if the control board malfunctions for some reason, it may resume normal operation after the power is turned off once.

CAUTION

1. Fragile, handle very carefully.

. The control board contains integrated circuits, which are susceptible to

failure due to static discharge. It is especially important to touch the metal part of the unit when handling or replacing the board.

3. Do not touch the electronic devices on the board or the back of the board to prevent damage to the board.

4. Do not attempt to repair the board in the eld. Always replace the whole board assembly if it goes bad.

5. Do not short out power supply to test for voltage.

6. Keep the thermistor leads, clogged lter sensor leads, and pressure switch leads at least 1.5" away from high voltage leads (AC 100 volts or more) to protect against electrical noise.

1) Turn off power and unplug the unit.

) Remove the front panel.

3) Remove the wire guard, then remove all wiring connections at the bottom of the control box.

4) Remove the control box by loosening the 4×8 T screw securing the bottom control box bracket to the evaporator case cover.

5) Remove the three 4×8 T screws from the control box top and bottom, then carefully remove the control box cover.

6) Unhook all wiring connections to the control board.

7) Remove the control board by carefully removing the four 4×8 T attachment screws.

8) Identify the part number and software revision of the new board and make sure it is interchangeable with the old board.

9) Install the new board in the control box taking care not to damage it.

10) Hook all wiring connections back to the control board.

11) Check to make sure that the switches and buttons line up appropriately on the display panel and that they operate.

1) Replace all panels and guards.

13) Plug in the unit and turn on the power supply.

J. Removal and Replacement of Fan Motors

1) Turn off the power supply, and unplug the unit.

) Remove the front panel, then remove the wire guard located below the display panel.

3) Unhook the wiring connectors at the control box, then remove the two hex-head M6 attachment nuts and the M5 bolt.

4) Very carefully slide out the refrigeration system. Support the evaporator as it clears the evaporator case. For the remainder of the procedure, see the appropriate section below.

Condenser Fan Motor

5) Disconnect the lead wire to the condenser fan motor.

6) Remove the two 5×10 condenser fan motor bracket attachment bolts and remove the condenser fan motor assembly.

7) Remove the fan motor from the attachment base and remove the fan blade from the fan motor.

8) Install the new fan motor and return the refrigeration unit to its proper position in the reverse order of the removal procedure.

9) Plug in the unit, and turn on the power supply.

Evaporator Fan Motor

5) Disconnect the lead wire to the evaporator fan motor.

CAUTION

6) Remove the eight 4×8 T screws attaching the shroud to the evaporator unit and remove the shroud. Remove the defrost thermistor if necessary to remove the shroud.

7) Remove the four 4×1 T evaporator fan motor attachment screws and remove the evaporator fan motor.

8) Install the new fan motor and return the refrigeration unit to its proper position in the reverse order of the removal procedure.

9) Plug in the unit, and turn on the power supply.

K. Door Re-Hinging and Drawer Conversion

Contact your local Hoshizaki distributor or Hoshizaki Technical Support (1-800-33-1940) if door reversing or drawer conversion is desired.

V. Cleaning and Maintenance Instructions

WARNING

1. Do not splash water directly onto the unit. This might cause short circuit, electric shock, corrosion or failure.

. When cleaning or inspecting the unit, turn off the power switch and unplug

the unit or disconnect the main power source to prevent electric shock, by unexpected entrance of water into the unit, or injury by any moving parts.

3. To prevent frostbite, do not touch foods or containers (especially metallic) in the freezer compartment with damp hands.

4. Before using a sanitizer such as inert soap and sodium hypochlorite, thoroughly read the manufacturer’s instructions on the proper usage and amount.

IMPORTANT

1. To prevent damage to the painted or plastic surfaces, do not use the following: thinner, benzine, alcohol, petroleum, soap powder, polishing powder, alkaline cleaner, acid, scouring pad and especially those strong cleaners for use on a ventilating fan or a cooking range. Also, to prevent corrosion, do not use a chlorine bleach such as sodium hypochlorite on the stainless steel surfaces.

. Use clean cloth and hands for cleaning.

3. Before cleaning the cabinet interior, move the stored foods into another clean refrigerator/freezer.

A. Cleaning

1. Stainless Steel Exterior

Wipe the exterior occasionally with a clean, soft cloth. Use a damp cloth containing a neutral cleaner to wipe off oil or dirt build up.

2. Stainless Steel Interior

Spills should be wiped up promptly to avoid unpleasant odors. The cabinet interior should be cleaned periodically with a mild soap or detergent.

3. Gaskets

Gaskets should be cleaned regularly with mild soap and water to remove dirt and grease.

4. Condenser

Check the condenser once a year and use a brush or vacuum cleaner to clean the unit as required.

5. Air Filter

As the air lter becomes clogged with dirt or dust, the unit’s performance will be reduced. Do not operate the unit with the air lter removed. This will accelerate clogging of the condenser and result in failure. Check the lter at least twice each month. If it is dirty, use warm water and a neutral cleaner to wash the lter. To avoid damaging the air lter, do not use water hotter than 104°F (40°C). The lter is located behind the front panel. This lter can be removed by opening the front panel and lifting the lter away from the condenser. Reinstall the lter after cleaning.

6. Shelves

Remove and clean regularly.

7. Drawers

On units with drawers, the drawers can be removed for cleaning either individually or as an entire assembly.

• To remove an individual drawer, rst remove all food product from the drawer. Pull the drawer out to its fully extended position and lift up on the handle to disengage the drawer. Before removing the drawer, carefully support the rear and front of the drawer and then slowly remove it from the cabinet.

• To remove the drawer frame assembly, rst remove the drawers and then remove the fasteners in the thermal break and in the rear of the cabinet. Carefully slide the frame out of the cabinet, making sure not to damage the thermal break. Reinstall in the reverse order, making sure not to overtighten the screws in the thermal break.

• To remove the drawer slide (center slide containing rollers) for cleaning, rotate the top of the slide away from the frame while the slide is completely inside the cabinet. Drawer slides do not require lubrication, but slides should be kept clean and free of food.

Note: Drawer slides are dishwasher safe.

B. Maintenance

1. Air Filter

The air lter promotes clean condenser surfaces and efcient unit operation by removing dirt and grease from circulating air. The lter should be checked monthly and cleaned when necessary—as described in "A.5. Air Filter".

All other maintenance or service on this unit should be performed in accordance with the Hoshizaki Service Manual by a qualied service technician.

VI. Wiring Diagrams

A1. HUR40A, HWR40A (auxiliary code Q5 and earlier)

115/60/1

Transformer Output 10V at 115V

Note: Jumper (color: white) between pins 7 and 8 of connector K151 may not be

present on all units, but this will not adversely affect performance.

CAUTION

Before diagnosing and/or servicing the unit, conrm that you have the proper wiring diagram by checking against the diagram located inside the front panel.

A2. HUR40A(-D), HWR40A(-D) (auxiliary code Q6 and later)

115/60/1

Transformer Output 10V at 115V

Note: Jumper (color: white) between pins 7 and 8 of connector K151 may not be

present on all units, but this will not adversely affect performance.

CAUTION

Before diagnosing and/or servicing the unit, conrm that you have the proper wiring diagram by checking against the diagram located inside the front panel.

B. HUF40A(-D), HWF40A(-D)

115/60/1

Transformer Output 10V at 115V

Note: Jumper (color: white) between pins 7 and 8 of connector K151 may not be

present on all units, but this will not adversely affect performance.

CAUTION

Before diagnosing and/or servicing the unit, conrm that you have the proper wiring diagram by checking against the diagram located inside the front panel.

C1. HUR68A, HWR68A (auxiliary code Q5 and earlier)

115/60/1

Transformer Output 10V at 115V

Note: Jumper (color: white) between pins 7 and 8 of connector K151 may not be

present on all units, but this will not adversely affect performance.

CAUTION

Before diagnosing and/or servicing the unit, conrm that you have the proper wiring diagram by checking against the diagram located inside the front panel.

C2. HUR68A(-D), HWR68A(-D) (auxiliary code Q6 and later)

115/60/1

Transformer Output 10V at 115V

Note: Jumper (color: white) between pins 7 and 8 of connector K151 may not be

present on all units, but this will not adversely affect performance.

CAUTION

Before diagnosing and/or servicing the unit, conrm that you have the proper wiring diagram by checking against the diagram located inside the front panel.

6

D. HUF68A(-D), HWF68A(-D)

115/60/1

Transformer Output 10V at 115V

Note: Jumper (color: white) between pins 7 and 8 of connector K151 may not be

present on all units, but this will not adversely affect performance.

CAUTION

Before diagnosing and/or servicing the unit, conrm that you have the proper wiring diagram by checking against the diagram located inside the front panel.

E. HUR96A(-D), HWR96A(-D)

115/60/1

Transformer Output 10V at 115V

Note: Jumper (color: white) between pins 7 and 8 of connector K151 may not be

present on all units, but this will not adversely affect performance.

CAUTION

Before diagnosing and/or servicing the unit, conrm that you have the proper wiring diagram by checking against the diagram located inside the front panel.

Hoshizaki HWR68A-D, HUR68A-D, HUR40A-D, HWR40A-D, HUR96A-D User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

A. Nameplate Ratings

B. Dimensions

1. HUR40A, HUF40A

1a. HUR40A-D, HUF40A-D

2. HWR40A, HWF40A

2a. HWR40A-D, HWF40A-D

3. HUR68A, HUF68A

3a. HUR68A-D, HUF68A-D

4. HWR68A, HWF68A

4a. HWR68A-D, HWF68A-D

5. HUR96A

5a. HUR96A-D

6. HWR96A

6a. HWR96A-D

II. General Information

A. Construction

B. Sequence of Operation and Timing Charts

1. Refrigerators – Continuous Operating Mode

2. Freezers – Continuous Operating Mode

3. Refrigerators – Energy Saving Operating Mode

4. Freezers – Energy Saving Operating Mode

C. Control Board

1. Start-Up Delay

2. Control Board Layout

D. Settings and Diagnostics

1. Gaining Access to Settings and Diagnostics

2. Temperature Display

a) Switching the Display Between Fahrenheit and Celsius (F5)

b) Adjusting the Setpoint Temperature

c) Cabinet Temperature Correction (calibration factor)

3. Settings and Diagnostics Menu

a) Defrost Interval (F0)

b) Defrost Termination Temperature (F1)

c) Setpoint Temperature Differential (F2)

d) High Temperature Alarm Delay Time (F3)

e) Low Temperature Alarm Delay Time (F4)

f) Temperature Display Scale (F5)

g) Alarm History (F6)

h) Compressor Run Time (F7)

4. Operating Modes

a) Continuous

b) Energy Saving

c) Automatic Corrections Made During Energy Saving Operating Mode

E. Perimeter Frame Heater

III. Service Diagnosis

A. Alarm Codes

1. Alarm Display Priority

2. Alarm Details and Countermeasures

a. High Temperature Alarm (E1)

b. Low Temperature Alarm (E2)

c. Defrost Alarm (E3)

d. High Pressure Alarm (E4)

e. Clogged Filter Alarm (E7)

f. Defrost Temperature Sensor Malfunction Alarm (E8)

g. Clogged Filter Sensor Malfunction Alarm (E9)

h. Control Board Error Alarms (EA and ED)

B. Diagnosis Chart

C. Thermistor Check

IV. Removal and Replacement of Components

A. Service for Refrigerant Lines

1. Refrigerant Recovery

2. Brazing

3. Evacuation and Recharge

B. Removal and Replacement of Refrigeration Unit

C. Removal and Replacement of Compressor

D. Removal and Replacement of Evaporator

E. Removal and Replacement of Capillary Tube / Suction Line Assembly

F. Removal and Replacement of Thermistors

G. Removal and Replacement of Door Gasket

H. Removal and Replacement of Defrost Heater

I. Removal and Replacement of Control Board

J. Removal and Replacement of Fan Motors

K. Door Re-Hinging and Drawer Conversion

V. Cleaning and Maintenance Instructions

A. Cleaning

B. Maintenance