Hoshizaki F-2001MWH-C Owner’s Manual

Instruction Manual

Modular Flaker

Models FD-1001MAJ-C, MRJ-C F-1501MAH(-C), MWH(-C), MRH(-C) F-2001MWH(-C), MRH(3)(-C), MLH(-C)

hoshizakiamerica.com

Issued: 7-17-2014 Revised: 8-18-2017

WARNING

Only qualied service technicians should install and service the appliance. To obtain the name and phone number of your local Hoshizaki Certied Service Representative, visit www.hoshizaki.com. No installation or service should be undertaken until the technician has thoroughly read this Instruction Manual. Likewise, the owner/manager should not proceed to operate the appliance until the installer has instructed them on its proper operation. Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage. Proper installation is the responsibility of the installer. Product failure or property damage due to improper installation is not covered under warranty.

Hoshizaki provides this manual primarily to assist qualied service technicians in the installation, maintenance, and service of the appliance.

Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, send an e-mail message, or write to the Hoshizaki Technical Support Department for assistance.

Phone: 1-800-233-1940; (770) 487-2331 Fax: 1-800-843-1056; (770) 487-3360

E-mail: techsupport@hoshizaki.com

618 Highway 74 South Peachtree City, GA 30269 Attn: Hoshizaki Technical Support Department

NOTE: To expedite assistance, all correspondence/communication MUST include the

following information:

• Model Number

• Serial Number

• Complete and detailed explanation of the problem.

IMPORTANT

This manual should be read carefully before the appliance is installed and operated. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use and maintenance of the appliance. Retain this manual for any further reference that may be necessary.

CONTENTS

Important Safety Information ................................................................................................. 5

I. Specications ...................................................................................................................... 7

A. Electrical and Refrigerant Data ..................................................................................... 7

1. FD-1001M_J-C ......................................................................................................... 7

2. F-1501M_H(-C) ........................................................................................................ 7

3. F-2001M_H(3)(-C) ................................................................................................... 8

B. Dimensions/Connections .............................................................................................. 9

1. Air-Cooled Models (MAH/MAJ(-C)) .......................................................................... 9

2. Water-Cooled Models (MWH(-C)) .......................................................................... 10

3. Remote Models (MRH/MRJ(3)(-C)) and Low-Side Models (MLH(-C)) ...................11

4. Remote Condenser Unit URC-5F (use with FD-1001MRJ-C) ................................ 12

5. Remote Condenser Unit URC-14F (use with F-1501MRH(-C)) ............................. 12

6. Remote Condenser Unit URC-22F (use with F-2001MRH(3)(-C)) ......................... 13

II. Installation and Operating Instructions ............................................................................ 14

A. Location ...................................................................................................................... 14

B. Checks Before Installation ........................................................................................... 14

C. How to Remove Panels ............................................................................................... 15

D. Dispenser Unit/Ice Storage Bin and Icemaker Setup .................................................. 16

E. Electrical Connection .................................................................................................. 17

F. Water Supply and Drain Connections .......................................................................... 19

1. Icemaker ................................................................................................................ 20

2. Water-Cooled Condenser....................................................................................... 21

G. Installation of Remote Condenser Unit for Remote Models ........................................ 23

1. Location ................................................................................................................. 23

2. Checks Before Installation ..................................................................................... 24

3. Setup ..................................................................................................................... 24

4. Line Set Size and Refrigerant Charge ................................................................... 24

5. Line Set Installation ............................................................................................... 25

6. Electrical Connection ............................................................................................. 28

7. Stacking Remote Condenser Unit .......................................................................... 29

H. Connection to an R-404A Parallel Rack System for Low-Side Models ....................... 30

1. Line Set Size and Rack System Requirements ...................................................... 30

2. Line Set Installation ............................................................................................... 30

I. Final Checklist .............................................................................................................. 33

J. Startup ......................................................................................................................... 34

K. Bin Control Check ....................................................................................................... 35

1. Infrared Sensor Check ........................................................................................... 35

2. Mechanical Backup Bin Control Check .................................................................. 37

3. Infrared Sensor Shutdown Delay ........................................................................... 38

L. Alarm Safeties ............................................................................................................. 39

III. Maintenance ................................................................................................................... 40

A. Maintenance Schedule ................................................................................................ 41

B. Cleaning and Sanitizing Instructions ........................................................................... 42

IV. Preparing the Icemaker for Periods of Non-Use ............................................................. 46

V. Disposal ........................................................................................................................... 48

Important Safety Information

Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, damage to the appliance, or damage to property.

WARNING Indicates a hazardous situation which could result in death or

serious injury.

NOTICE Indicates a situation which could result in damage to the

appliance or property.

IMPORTANT Indicates important information about the installation, use, and

care of the appliance.

WARNING

The appliance should be destined only to the use for which it has been expressly conceived. Any other use should be considered improper and therefore dangerous. The manufacturer cannot be held responsible for injury or damage resulting from improper, incorrect, and unreasonable use. Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage.

To reduce the risk of death, electric shock, serious injury, or re, follow basic precautions including the following:

• Only qualied service technicians should install and service the appliance.

• The appliance must be installed in accordance with applicable national, state, and local codes and regulations.

• Electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage.

• The icemaker requires an independent power supply of proper capacity. See the nameplate for electrical specications. Failure to use an independent power supply of proper capacity can result in a tripped breaker, blown fuse, damage to existing wiring, or component failure. This could lead to heat generation or re.

• THE ICEMAKER MUST BE GROUNDED. Failure to properly ground the icemaker could result in death or serious injury.

• To reduce the risk of electric shock, do not touch the power switch or control switch with damp hands.

• Move the power switch to the "OFF" position and turn off the power supply before servicing. Lockout/Tagout to prevent the power supply from being turned back on inadvertently.

• Do not place ngers or any other objects into the ice discharge opening.

• Do not make any alterations to the appliance. Alterations could result in electric shock, injury, re, or damage.

WARNING, continued

• The appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

• Children should be properly supervised around the appliance.

• Do not climb, stand, or hang on the appliance or allow children or animals to do so. Serious injury could occur or the appliance could be damaged.

• Do not use combustible spray or place volatile or ammable substances near the appliance. They might catch re.

• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance could cause harm to individuals or damage to the appliance.

Additional Warning for Remote Models

• THE REMOTE CONDENSER UNIT MUST BE GROUNDED. The power supply and ground connection to the remote condenser unit are supplied from the icemaker. Failure to properly ground the remote condenser unit could result in death or serious injury.

• Wire routing (conduit) and disconnect (if required) must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, re, or damage.

NOTICE

• Follow the water supply, drain connection, and maintenance instructions carefully to reduce the risk of costly water damage.

• In areas where water damage is a concern, install in a contained area with a oor drain.

• Install the icemaker in a location that stays above freezing. Normal operating ambient temperature must be within 45°F to 100°F (7°C to 38°C).

• Do not leave the icemaker on during extended periods of non-use, extended absences, or in sub-freezing temperatures. To properly prepare the icemaker for these occasions, follow the instructions in "IV. Preparing the Icemaker for Periods of Non-Use."

• Do not place objects on top of the appliance.

• The dispenser unit/ice storage bin is for ice use only. Do not store anything else in the dispenser unit/ice storage bin.

I. Specications

A. Electrical and Refrigerant Data

The rating label and nameplate provide electrical and refrigerant data. The rating label can be seen by removing the front panel. The nameplate is located on the rear panel. For certication marks, see the nameplate. We reserve the right to make changes in specications and design without prior notice.

1. FD-1001M_J-C

Single Phase

Model Number FD-1001MAJ-C FD-1001MRJ-C

AC Supply Voltage 115/60/1 115/60/1 Compressor 115V 12RLA 93LRA 115V 11.2RLA 93LRA Gear Motor 115V 3.0FLA 200W 115V 3.0FLA 200W Fan Motor 115V 1.0FLA 1/15HP Remote 115V 1.0FLA 1/12HP Other 120V 0.03A 120V 0.53A Maximum Fuse Size 20 AMPS 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 427PSI LO - 230PSI HI - 427PSI LO - 230PSI Refrigerant 404A 2 LB. 4.1 OZ. 404A

20 AMPS 20 AMPS

Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-5F: 4 LB. 1.2 OZ.

2. F-1501M_H(-C)

Single Phase

Model Number F-1501MAH(-C) F-1501MWH(-C) F-1501MRH(-C)

AC Supply Voltage 208-230/60/1(3 wire with

neutral) Compressor 208-230V 9.3RLA 56LRA 208-230V 9.3RLA 56LRA 208-230V 9.3RLA 56LRA Gear Motor 120V 5.6FLA 400W 120V 5.6FLA 400W 120V 5.6FLA 400W Fan Motor 115V 1.0FLA 1/15HP Cabinet: 115V 0.51FLA 8W Cabinet: 115V 0.51FLA 8W

Other 120V 0.03A 120V 0.03A 120V 0.03A Maximum Fuse Size 20 AMPS 20 AMPS 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 427PSI LO - 230PSI HI - 427PSI LO - 230PSI HI - 427PSI LO - 230PSI Refrigerant 404A 2 LB. 5 OZ. 404A 1 LB. 4 OZ. 404A

20 AMPS 20 AMPS 20 AMPS

208-230/60/1 (3 wire with neutral)

Remote: 120V 3A MAX

Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-14F: 9 LB. 9 OZ.

3. F-2001M_H(3)(-C)

Single Phase

Model Number F-2001MWH(-C) F-2001MRH(-C) F-2001MLH(-C)

AC Supply Voltage 208-230/60/1 (3 wire with

neutral) Compressor 240V 10.8RLA 96LRA 240V 10.8RLA 96LRA --- --- --Gear Motor 120V 5.6FLA 400W 120V 5.6FLA 400W 120V 5.6FLA 400W Fan Motor Cabinet: 115V 0.51FLA 8W Cabinet: 115V 0.51FLA 8W Cabinet: 115V 0.51FLA 8W

Other 120V 0.03A 120V 0.03A 120V 0.03A Maximum Fuse Size 30 AMPS 30 AMPS 15 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 460PSI LO - 290PSI HI - 460PSI LO - 290PSI HI - 460PSI LO - 290PSI Refrigerant 404A 2 LB. 404A

30 AMPS 30 AMPS 15 AMPS

208-230/60/1 (3 wire with neutral)

Remote: 120V 3A MAX

Total Refrigerant Charge with Hoshizaki Remote Condenser Unit URC-22F: 14 LB. 9 OZ.

115/60/1

404A

Three Phase

Model Number F-2001MRH3(-C)

AC Supply Voltage 208-230/60/3 Compressor 240V 9.0RLA 75LRA Gear Motor 120V 5.6FLA 400W Fan Motor Cabinet: 115V 0.51FLA 8W

Remote: 120V 3A MAX Other 120V 0.03A Maximum Fuse Size 20 AMPS Max. HACR Breaker (USA Only) Max. Circuit Breaker (Canada Only) Minimum Circuit Ampacity Design Pressure HI - 460PSI LO - 290PSI Refrigerant 404A

20 AMPS

Total Refrigerant Charge with

Hoshizaki Remote Condenser

Unit URC-22F: 14 LB. 9 OZ.

B. Dimensions/Connections

1. Air-Cooled Models (MAH/MAJ(-C))

Model Shown: F-1501MAH

FD-1001MAJ-C F-1501MAH(-C)

A 560 [22] 768 [30-1/4] B 556 [21-7/8] 762 [30] C 395 [15-1/2] 602 [23-3/4] D 659 [26] 874 [34-3/8] E 601 [23-5/8] 821 [32-3/8] F 575 [22-5/8] 731 [28-3/4] G 169 [6-5/8] 170 [6-3/4] H 25 [1] 25 [1]

I 35 [1-3/8] 44 [1-3/4]

J 62 [2-1/2] 87 [3-3/8] K 607 [23-7/8] 695 [27-3/8] L 587 [23-1/8] 675 [26-5/8]

Units: mm [in.]

RearSide

Model Shown: F-1501MAH

Bottom

Model Shown: F-1501MAH

NOTICE

• Allow 6" (15 cm) clearance at rear and sides for proper air circulation and ease of maintenance and/or service should they be required. Allow 24"(61cm) clearance at top to allow for removal of the auger.

• The dispenser unit/ice storage bin opening must accommodate the bottom opening as in the illustration.

Bottom

Model Shown: FD-1001MAJ-C

2. Water-Cooled Models (MWH(-C))

Model Shown: F-1501MWH

Units: mm [in.]

RearSide

F-1501MWH(-C) F-2001MWH(-C)

A 768 [30-1/4] 768 [30-1/4] B 762 [30] 762 [30] C 602 [23-3/4] 602 [23-3/4] D 874 [34-3/8] 874 [34-3/8] E 821 [32-3/8] 821 [32-3/8] F 731 [28-3/4] 705 [27-3/4] G 170 [6-3/4] 170 [6-3/4] H 25 [1] 25 [1]

I 44 [1-3/4] 44 [1-3/4]

J 87 [3-3/8] 76 [3] K 371 [14-5/8] 330 [13] L 139 [5-1/2] 178 [7] M 127 [5] 51 [2]

NOTICE

Model Shown: F-1501MWH

Bottom

Model Shown: F-1501MWH

• The dispenser unit/ice storage bin opening must accommodate the bottom opening as in the illustration.

3. Remote Models (MRH/MRJ(3)(-C)) and Low-Side Models (MLH(-C))

RearSide

Model Shown: F-1501MRH

FD-1001MRJ-C F-1501MRH(-C) F-2001MRH(3)(-C)

F-2001MLH(-C) A 560 [22] 768 [30-1/4] 768 [30-1/4] B 556 [21-7/8] 762 [30] 762 [30] C 395 [15-1/2] 602 [23-3/4] 602 [23-3/4] D 659 [26] 874 [34-3/8] 874 [34-3/8] E 601 [23-5/8] 821 [32-3/8] 821 [32-3/8] F 575 [22-5/8] 731 [28-3/4] 705 [27-3/4] G 169 [6-5/8] 170 [6-3/4] 170 [6-3/4] H 25 [1] 25 [1] 25 [1]

I 35 [1-3/8] 44 [1-3/4] 44 [1-3/4]

J 62 [2-1/2] 87 [3-3/8] 76 [3] K 434 [17-1/8] 524 [20-5/8] 524 [20-5/8] L 72 [2-7/8] 92 [3-5/8] 92 [3-5/8]

M 60 [2-3/8] 62 [2-1/2] 62 [2-1/2] N 70 [2-3/4] 70 [2-3/4] 70 [2-3/4] O 607 [23-7/8] 695 [27-3/8] 695 [27-3/8]

P 587 [23-1/8] 675 [26-5/8] 675 [26-5/8]

Model Shown: F-1501MRH

Bottom

Model Shown: F-1501MRH

Bottom

Units: mm [in.]

NOTICE

• The dispenser unit/ice storage bin opening must accommodate the bottom opening as in the illustration.

Model Shown: FD-1001MRJ-C

4. Remote Condenser Unit URC-5F (use with FD-1001MRJ-C)

NOTICE

Allow 24" (61cm) clearance at front and rear for proper air circulation and ease of maintenance and/or service should they be required.

URC-5F Heat of Rejection Icemaker Model

FD-1001MRJ-C 8,900 BTU/hr

AT 90°F (32°C)

WT 70°F (21°C)

Top

Rear

Units: mm [in.]

5. Remote Condenser Unit URC-14F (use with F-1501MRH(-C))

NOTICE

Allow 24" (61cm) clearance at front and rear for proper air circulation and ease of maintenance and/or service should they be required.

URC-14F Heat of Rejection Icemaker Model

F-1501MRH(-C) 13,194 BTU/hr

AT 90°F (32°C)

WT 70°F (21°C)

Top

Rear

Units: mm [in.]

6. Remote Condenser Unit URC-22F (use with F-2001MRH(3)(-C))

NOTICE

Allow 24" (61cm) clearance at front and rear for proper air circulation and ease of maintenance and/or service should they be required.

URC-22F Heat of Rejection

AT 90°F (32°C)

Icemaker Model

F-2001MRH 16,475 BTU/hr F-2001MRH-C 17,690 BTU/hr F-2001MRH3 16,890 BTU/hr F-2001MRH3-C 16,750 BTU/hr

WT 70°F (21°C)

Top

Rear

Units: mm [in.]

II. Installation and Operating Instructions

WARNING

• The appliance must be installed in accordance with applicable national, state, and local codes and regulations.

• Failure to install, operate, and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage and may result in costly water damage.

• CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the dispenser unit/ice storage bin.

A. Location

NOTICE

• The icemaker is not intended for outdoor use. Normal operating ambient temperature must be within 45°F to 100°F (7°C to 38°C); Normal operating water temperature must be within 45°F to 90°F (7°C to 32°C). Operation of the icemaker, for extended periods, outside of these normal temperature ranges may affect icemaker performance.

• The icemaker will not work at sub-freezing temperatures. To prevent damage to the water supply line, drain the icemaker if the air temperature is going to go below 32°F (0°C). See "IV. Preparing the Icemaker for Periods of Non-Use."

• The icemaker should not be located next to ovens, grills, or other high heat producing equipment.

• Allow 6" (15 cm) clearance at rear and sides for proper air circulation and ease of maintenance and/or service should they be required. Allow 24" (61 cm) clearance at top to allow for removal of the auger.

• The location should provide a rm and level foundation for the appliance.

B. Checks Before Installation

• Visually inspect the exterior of the shipping container and immediately report any damage to the carrier. Upon opening the container, any concealed damage should also be immediately reported to the carrier.

• Remove the shipping carton, tape, and packing material. If any are left in the appliance, it will not work properly.

• See the nameplate on the rear panel, and check that your voltage supplied corresponds with the voltage specied on the nameplate.

• Remove the panels to prevent damage when installing the appliance. See "II.C. How to Remove Panels."

• Remove the package containing the accessories.

• Remove the protective plastic lm from the panels. If the appliance is exposed to the sun or to heat, remove the lm after the appliance cools.

• Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan blade (if applicable) turns freely.

• Check that the compressor is snug on all mounting pads.

• Flaker models can be installed on an ice storage bin only. Cubelet models can be installed on either a dispenser unit or an ice storage bin. The ice storage bins listed below are recommended.

Model Number Bin Width Recommended Hoshizaki Ice Storage Bin

FD-1001M_J-C 22" or Wider BD-300 Series F-1501M_H(-C) F-2001M_H(3)(-C)

30" or Wider B-500 Series

For further options, contact your local Hoshizaki distributor.

• NOTICE! Remote models must be connected to an appropriate remote condenser unit. The remote condenser units listed below are recommended. Connection to a different remote condenser unit will void the warranty unless Hoshizaki approves a different remote condenser unit for your specic application. For further details, contact your local Hoshizaki distributor.

Model Number Recommended Hoshizaki Remote Condenser Unit

FD-1001MRJ-C URC-5F F-1501MRH(-C) URC-14F F-2001MRH(3)(-C) URC-22F

• On low-side models, an R-404A parallel rack system is needed. See "II.H. Connection to an R-404A Parallel Rack System" for refrigeration circuit details.

C. How to Remove Panels

See Fig. 1

• Front Panel: Remove the screw. Lift up and towards you.

• Top Panel: Lift up at front slightly, push rearward and lift off.

• Side Panels: Remove the screw. Slide forward slightly and lift off.

Top Panel

Side Panel

Front Panel

Fig. 1

Model Shown: F-1501MRH-C

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