Hoshizaki F-1101ASU Parts Manual

HOSHIZAKI

REVISED:

APR.

19,1989

PRINTED:

DEC.

10, 1994

ITEM NO:

71039

MODULAR FLAKER

MODEL

F-1101 ASU

F-1101 ASU-1

PARTS LIST

ISSUED:

JUL.1,1985

F-1101ASU, ASU-1 A. GENERAL ASSEMBLY (F-2) (F-1) (E-1)

FASTENER

S1 - TRUSS HEAD MACHINE SCREW, STAINLESS, M5x12

1

F-1101ASU, ASU-1 A. GENERAL ASSEMBLY (H-1)(G-1)

FASTENER

S1 - TRUSS HEAD MACHINE SCREW, STAINLESS, M5x12
S2 - TRUSS HEAD MACHINE SCREW, M4x8

1-2

F-1101ASU-1 A. GENERAL ASSEMBLY (J-1)

FASTENER

S1 - TRUSS HEAD MACHINE SCREW, STAINLESS, M5x12
S2 - TRUSS HEAD MACHINE SCREW. M4x8

1-3

F-1101ASU A. GENERAL ASSEMBLY (E-1)

FASTENER

S4 - TRUSS HEAD MACHINE SCREW, M4x8
S5 - TRUSS HEAD MACHINE SCREW, STAINLESS, M4x6
S6 - TRUSS HEAD MACHINE SCREW, STAINLESS, M4x8
S7 - TRUSS HEAD MACHINE SCREW, M4x6
B1 - HEXAGON SOCKET CAP BOLT, STAINLESS, M8x90

2

(H-1)
F-1101ASU-1 A. GENERAL ASSEMBLY (G-1)(F-2)(F-1)

FASTENER

S4 - TRUSS HEAD MACHINE SCREW. M4x8
S5 - TRUSS HEAD MACHINE SCREW, STAINLESS, M4x6
S6 - TRUSS HEAD MACHINE SCREW, STAINLESS. M4x8
S7 - TRUSS HEAD MACHINE SCREW, M4x6
B1 - HEXAGON SOCKET CAP BOLT, STAINLESS. M8x90

2-2

F-1101ASU-1 A. GENERAL ASSEMBLY (J-1)

S4 - TRUSS HEAD MACHINE SCREW, M4x8
S5 - TRUSS HEAD MACHINE SCREW, STAINLESS, M4x6
S6 - TRUSS HEAD MACHINE SCREW, STAINLESS, M4x8
S7 - TRUSS HEAD MACHINE SCREW, M4x6
B1 - HEXAGON SOCKET CAP BOLT, STAINLESS, M8x90

2-3

MODEL TITLE

F-1101ASU, ASU-1 A. GENERAL ASSEMBLY

INDEX

NO.

B EVAPORATOR ASSEMBLY - 208112A04 1 -

C REFRIGERATION UNIT - 103380A01 1 1 1 1 1
D WATER CIRCUIT ASSEMBLY - 103078A02 1 -

E CONTROL BOX ASSEMBLY - 208212A03 1 1 -

F BIN SWITCH ASSEMBLY - 317649A01 1 1 1 1 1
G LABEL LOCATION - 208420A06 1 1 1 1 -

1 Bracket - Evaporator S.S 425251-01 1 1 1 -

2 Chute PE 318613-01 1 1 1 -

3 Packing - Chute EPDM 425255-01 1 1 1 1 1
4 Packing - Cylinder EPDM 427151-03 1 1 1 -

"0" Ring G95 7616-G095

5 Spout ABS 103382G01 1 1 1 -

6 Packing - Spout EPDM 315722-01 1 1 1 1 1
7 Thumbscrew S.S, ABS 415949G03 4 4 4 4 4
8 Thumbscrew S.S, ABS 415949G04 2 2 2 2 2

9 Cover - Chute ABS 209817G01 1 1 1 1 1
10 Top Panel S.S 315750G01 1 1 1 1 1
11 Front Panel S.S 315937-01 1 1 1 -

12 Frame G.S 315778G05 1 1 1 1 1
13 Drip Pan S.S 317168G01 1 1 1 1 1
14 Washer PVC 422916-01 3 3 3 3 3
15 Junction Box No. 6001 421587-01 2 2 2 2 2
16 Cover - Junction Box G.S 420594-01 2 2 2 2 2
17 Conduit - 429313-02 2 2 2 2 2
18 Conduit - 429313-03 1 1 1 1 1
19 Side Panel (Right) S.S 315934G01 1 1 1 1 1

DESCRIPTION

MATERIAL OR

MODEL NUMBER

G.S 431735-01

PC 103932G01

PART

NUMBER

319958A03

103078A03

208212A04

208420A07

320555-01

315937-02

REQ'D NUMBER

E-1 F-1 F-2 G-1 H-1

1 1 1 1

1 1 1 1

1 1 1

1 1

1 1

1 1

1 1

1 1

1

3

MODEL TITLE

F-1101ASU-1 A. GENERAL ASSEMBLY

INDEX

NO.

B EVAPORATOR ASSEMBLY - 319958A03 1 1
C REFRIGERATION UNIT - 103380A01 1 -

D HATER CIRCUIT ASSEMBLY - 103078A03 1 1
E CONTROL BOX ASSEMBLY - 213117A03 1 1
F BIN SWITCH ASSEMBLY - 317649A01 1 1
G LABEL LOCATION - 213149A03 1 1
M SPOUT CONTROL ASSEMBLY - 323313A01 1 1

1 Bracket - Evaporator G.S 431735-01 1 1
2 Chute PE 315723-01 1 1
3 Packing - Chute EPDM 425255-01 1 1

4 "0" Ring G95 7616-G095 1 1
5 Spout PC 103932G01 1 1
6 Packing - Spout EPDM 315722-01 1 1

7 Thumbscrew S.S. ABS 415949G03 4 4
8 Thumbscrew S.S, ABS 415949G04 ­9 Cover - Chute ABS 209817G01 -

10 Top Panel S.S 315750G01 1 1
11 Front Panel S.S 315937-02 1 1

12 Frame G.S 315778G08 1 1
13 Drip Pan S.S 317168G01 1 1

14 Hasher PVC 422916-01 3 3
15 Junction Box No. 6001 421587-01 2 2
16 Cover - Junction Box G.S 420594-01 2 2
17 Conduit - 429313-02 2 2

18 Conduit - 429313-03 1 1
19 Side Panel (Right) S.S 315934G01 1 1

DESCRIPTION

MATERIAL OR

MODEL NUMBER

PART NUMBER

103380A02

J-1 J-2

REQ'D NUMBER

1

3-2

MODEL TITLE

F-1101ASU, ASU-1 A. GENERAL ASSEMBLY

INDEX

NO.

20 Side Panel (Left) S.S 315935G02 1 1 1 1 1
21 Rear Panel S.S 315936-01 1 1 1 1 1
22 Bushing SR-4K-4 420470-01 1 1 1 1 1
23 Bushing SB-437-5 420470-07 1 1 1 1 1
24 Bracket - Thermostat S.S 318612-01 1 1 1 1 1
25 Clip PA No.96 429285-01 2 2 2 2 2
26 Bushing - Capillary Tube EPDM 425307-01 1 1 1 1 1
27 Fitting - Conduit, Straight No. 13-16 425316-01 5 5 5 5 5

28 Fitting - Conduit, Elbow No. 13-16 425317-01 1 1 1 1 1
29 Bushing SB-625-8 420470-01 1 1 1 1 1
30 Collar Steel 430335-01
31 Bushing SR-30-1 420472-03 1 1 1 1 1

32 Ring PA 431736-01
33 Strap G.S 431737-01
34 Tie CV-150 7920-0003

DESCRIPTION

MATERIAL OR

MODEL NUMBER

PART

NUMBER

REQ'D NUMBER

E-1 F-1 F-2 G-1 H-1

6 6 6 6

1 1
1 1

1

4

MODEL TITLE

J-1

F-1101ASU-1 A. GENERAL ASSEMBLY

INDEX

NO.

20 Side Panel (Left) S.S 315935G02 1
21 Rear Panel S.S 315936-01 1
22 Bushing SR-4K-4 420470-01 1
23 Bushing SB-437-5 420470-07 1
24 Bracket - Thermostat S.S 318612-01 -
25 Clip PA No. 96 429285-01 -
26 Bushing - Capillary Tube EPDM 425307-01 -
27 Fitting - Conduit, Straight No. 13-16 425316-01 -
28 Fitting - Conduit, Elbow No. 13-16 425317-01 1
29 Bushing SB-625-8 420470-01 1

30 Collar Steel 430335-01 6
31 Bushing SR-30-1 420472-03 1
32 Ring PA 431736-01 1

33 Strap G.S 431737-01 1
34 Tie CV-150 7920-0003 1
35 Fitting - Conduit NS-1621 435753-01 5
36 Nut t3.6 435753F01 5

DESCRIPTION

MATERIAL OR

MODEL NUMBER

PART

NUMBER

REQ'D NUMBER

4-2

F-1101ASU B. EVAPORATOR ASSEMBLY E-1)

FASTENER

S1 - TRUSS HEAD MACHINE SCREW, M4x8
B1 - HEXAGON HEAD BOLT, STAINLESS, M8x30
B2 - HEXAGON HEAD BOLT, STAINLESS, M10x30
B3 - HEXAGON SOCKET CAP BOLT, STAINLESS, M10x20

5

(J-1)(H-1)

F-1101ASU, ASU-1 B. EVAPORATOR ASSEMBLY (G-1) (F-2)(F-1)

S1 - TRUSS HEAD MACHINE SCREW, M4x8
B1 - HEXAGON HEAD BOLT, STAINLESS, M8x30
B2 - HEXAGON HEAD BOLT, STAINLESS, Ml0x40
B3 - HEXAGON SOCKET CAP BOLT, STAINLESS, M10x20

5-2

MODEL TITLE

F-1101ASU, ASU-1 B. EVAPORATOR ASSEMBLY

INDEX

NO.

1 Bearing (Lower) - 315732G02 1 1 1 1 1
2 "O" Ring G90 7616-G090 1 1 1 1 1
3 Mechanical Seal HG9A-MN 420692-01 1 1 1 1 -

4 Auger S.S 209744G01 1 1 1 -

5 Evaporator - 425273G04 1 1 1 1 1
6 Extruding Head S.S 208117G02 1 1 1 1 1
7 Washer S.S 425277-01 3 3 3 3 3
8 Cutter S.S 315734-01 1 1 1 1 1
9 Socket Head Cap Screw S.S, M10 429121-02 3 3 3 3 3

10 Gear Motor MGZ2200UL-160 2U0044-01 1 -

11 Cover - Gear Motor G.S 315841G01 1 -

DESCRIPTION

MATERIAL OR

MODEL NUMBER

HK9A-MN 432493-01

PART

NUMBER

211062G01

432068-01

431532-01

REQ'D NUMBER

E-1 F-1 F-2 G-1 H-1

1 1 1 1

1 1 1 1

1 1

1

6

MODEL TITLE

F-1101ASU-1 B. EVAPOBATOR ASSEMBLY

INDEX

NO.

1 Bearing (Lower) - 315732G02 1
2 "O" Ring G90 7616-G090 1
3 Mechanical Seal HK9A-MN 432493-01 1
4 Auger S.S 211062G01 1
5 Evaporator - 425273G04 1
6 Extruding Head S.S 208117G02 1
7 Washer S.S 425277-01 3
8 Cutter S.S 315734-01 1

9 Socket Head Cap Screw S.S, M10 429121-02 3
10 Gear Motor MGZ2200UL-160 432068-01 1
11 Cover - Gear Motor G.S 431532-01 1

DESCRIPTION

MATERIAL OR

MODEL NUMBER

PART

NUMBER

REQ'D NUMBER

J-1

6-2

F-1101ASU C. REFRIGERATION UNIT (E-1)

S1 - TRUSS HEAD MACHINE SCREW, M4x8
S2 - TRUSS HEAD MACHINE SCREW, M4x12
S3 - PAN HEAD SCREW AND SPRING WASHER ASSY, STAINLESS. M4x25
S4 - TRUSS HEAD MACHINE SCREW, STAINLESS, M4x25
B1 - HEXAGON HEAD BOLT, M8x45
B2 - HEXAGON BOLT AND SPRING WASHER + PLAIN WASHER ASSY, M6x12

7

(J-1)(H-1)

F-1101ASU-1 C. REFRIGERATION UNIT (G-1)(F-2)(F-1)

S1 - TRUSS HEAD MACHINE SCREW, M4x8
S2 - TRUSS HEAD MACHINE SCREW, M4x12
S3 - PAN HEAD SCREW AND SPRING WASHER ASSY, STAINLESS, M4x25
S4 - TRUSS HEAD MACHINE SCREW, STAINLESS, M4x25
B1 - HEXAGON HEAD BOLT, M8x45
B2 - HEXAGON BOLT AND SPRING WASHER + PLAIN WASHER ASSY, M6x12

7-2

MODEL TITLE

F-1101ASU, ASU-1 C. REFRIGERATION UNIT

INDEX

NO.

1 Compressor KL100TD-3 2U0043-01 1 1 1 1 1
2 Crankcase Heater CH5700 425534-01 1 1 1 1 1
3 Receiver Tank RT-P-HD 2U0037-02 1 1 1 1 1
4 Bracket - Condenser G.S 425518-01 2 2 2 2 2
5 Condenser - Air-cooled - 208211G01 1 1 1 1 1
6 Strap AC 310606-01 2 2 2 2 2
7 Shroud G.S 315927G01 1 1 1 1 1
8 Fan Motor MS17ZJF-HJA7 3U0050-01 1 1 1 1 1

9 Fan Blade ABS 419547-01 1 1 1 1 1
10 Fan Ring S.S 419547P01 1 1 1 1 1
11 Drier DYN-2-HD-1 418498-01 1 1 1 1 1
12 Strap G.S 425280-01 1 - 1 1 1 1
13 Pipe (A) - High Side Copper 425520-01 1 1 1 1 1
14 Pipe (B) - High Side Copper 315929-01 1 1 1 1 1
15 - - - ­16 Tee Copper 420041-05 1 1 1 1 1

DESCRIPTION

MATERIAL OR

MODEL NUMBER

PART

NUMBER

REQ'D NUMBER

E-1 F-1 F-2 G-1 H-1

17 Pipe (E) - High Side Copper 425521-01 1 1 1 1 1
18 Coupling (Male) 5782-6-6 426554-01 2 2 2 2 2

19 Cap - Shipping FF9080-06 426554F01 2 2 2 2 2
20 Strap G.S 416877-01 3 3 3 3 3
21 - - - ­22 Pipe (C2) - High Side Copper 420599-02 1 1 1 1 1
23 Pipe (F) - High Side Copper 315930-01 1 ­24 Expansion Valve HYP2-5HD4 411518-04 1 1 1 1 X

25 Cover (A) - Expansion Valve PE Foam 315741-01 1 1 1 1 1
26 Cover (B) - Expansion Valve PE Foam 315741-02 1 1 1 1 1

27 Pipe (G) - High Side Copper 425286-01 1 1 1 1 1
28 Pipe - Low Side Copper 425522G01 1 -

29 Tie CV-100 7920-0002 2 2 2 2 2
30 Pipe (A) - Oil Cooler Copper 425524-01 2 2 2 2 2

31 - - - ­32 - -

HYP2-5HD9 411518-07

210670G01

1 1 1 1

1

8

MODEL TITLE

F-1101ASU-1 C. REFRIGERATION UNIT

INDEX

NO.

1 Compressor KL100TD-3 2U0043-01 1 1
2 Crankcase Heater CH5700 425534-01 1 1
3 Receiver Tank RT-P-HD 2U0037-02 1 1
4 Bracket - Condenser G.S 425518-01 2 2
5 Condenser - Air-cooled - 208211G01 1 1
6 Strap AC 310606-01 2 2
7 Shroud G.S 315927G01 1 1
8 Fan Motor MS17ZJF-HJA7 3U0050-01 1 1

9 Pan Blade ABS 419547-01 1 1
10 Fan Ring S.S 419547P01 1 1
11 Drier DYN-2-HD-1 418498-01 1 -

12 Strap G.S 425280-01 1 -

13 Pipe (A) - High Side Copper 425520-01 1 1
14 Pipe (B) - High Side Copper 315929-01 1 1

15 - - - ­16 Tee Copper 420041-05 1 1

17 Pipe (E) - High Side Copper 425521-01 1 1
18 Coupling (Male) 5782-6-6 426554-01 2 2
19 Cap - Shipping FF9080-06 426554F01 2 2

20 Strap G.S 416877-01 3 3
21 - - - ­22 Pipe (C2) - High Side Copper 420599-02 1 1

23 - - - ­24 Expansion Valve HYP2-5HD9 411518-07 1 1
25 Cover (A) - Expansion Valve PE Foam 315741-01 1 1
26 Cover (B) - Expansion Valve PE Foam 315741-02 1 1
27 Pipe (G) - High Side Copper 425286-01 1 -

Pipe (J) - High Side Copper 425286-02
28 Pipe - Low Side Copper 210670G01 1 1
29 Tie CV-100 7920-0002 2 2
30 Pipe (A) - Oil Cooler Copper 425524-01 2 2
31 - - - ­32 - -

DESCRIPTION

MATERIAL OR

MODEL NUMBER

KC-6749 427061-01

PART

NUMBER

425280-02

J-1 J-2

REQ'D NUMBER

1

1

1

8-2