Hoshizaki F-1000MWF-C, F-1000MLF-C, F-1000MRF-C, F-1000MAF-C User Manual

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NO: ISSUED: REVISED:

73075

JAN. 20, 1999

DEC. 17, 2003

HOSHIZAKI

MODULAR FLAKER

MODEL

F-1000MAF/-C F-1000MWF/-C F-1000MRF/-C F-1000MLF/-C

SERVICE MANUAL

IMPORTANT

Only qualified service technicians should attempt to service or maintain this icemaker. No service or maintenance should be undertaken until the technician has thoroughly read this Service Manual.

HOSHIZAKI provides this manual primarily to assist qualified service technicians in the service and maintenance of the icemaker.

Should the reader have any questions or concerns which have not been satisfactorily addressed, please call or write to the HOSHIZAKI Technical Support Department for assistance.

HOSHIZAKI AMERICA, INC. 618 Highway 74 South Peachtree City , GA 30269

Attn: HOSHIZAKI T echnical Support Department

Phone: 1-800-233-1940 T echnical Service

(770) 487-2331

Fax: (770) 487-3360

NOTE: T o expedite assistance, all correspondence/communication MUST include the following

information:

• Model Number

• Serial Number

• Complete and detailed explanation of the problem

Please review this manual. It should be read carefully before the icemaker is serviced or maintenance operations are performed. Only qualified service technicians should service and maintain the icemaker. This manual should be made available to the technician prior to service or maintenance.

CONTENTS

PAGE

I. SPECIFICATIONS .................................................................................................... 5

1. ICEMAKER............................................................................................................. 5

F-1000MAF ............................................................................................................ 5

F-1000MWF ........................................................................................................... 6

F-1000MRF ............................................................................................................ 7

F-1000MLF............................................................................................................. 8

F-1000MAF-C......................................................................................................... 9

F-1000MWF-C...................................................................................................... 10

F-1000MRF-C ...................................................................................................... 11

F-1000MLF-C ....................................................................................................... 12

2. CONDENSER UNIT ............................................................................................. 13

URC-6F ................................................................................................................ 13

II. GENERAL INFORMATION .................................................................................... 15

1. CONSTRUCTION................................................................................................. 15

F-1000MAF/-C...................................................................................................... 15

F-1000MWF/-C..................................................................................................... 16

F-1000MRF/-C ..................................................................................................... 17

F-1000MLF/-C ...................................................................................................... 18

2. CONTROL BOX LAYOUT .................................................................................... 19

F-1000MAF/-C...................................................................................................... 19

F-1000MWF/-C, F-1000MRF/-C........................................................................... 20

F-1000MLF/-C ...................................................................................................... 21

III. TECHNICAL INFORMATION................................................................................ 22

1. WATER CIRCUIT AND REFRIGERANT CIRCUIT .............................................. 22

F-1000MAF/-C...................................................................................................... 22

F-1000MWF/-C..................................................................................................... 23

F-1000MRF/-C ..................................................................................................... 24

F-1000MLF/-C ...................................................................................................... 25

2. WIRING DIAGRAM .............................................................................................. 2 6

F-1000MAF/-C, F-1000MWF/-C, F-1000MRF/-C ................................................. 26

F-1000MLF/-C ...................................................................................................... 27

3. SEQUENCE OF ELECTRICAL CIRCUIT............................................................. 28

4. TIMING CHART.................................................................................................... 38

5. PERFORMANCE DATA ....................................................................................... 41

F-1000MAF .......................................................................................................... 41

F-1000MWF ......................................................................................................... 42

F-1000MRF .......................................................................................................... 43

F-1000MLF........................................................................................................... 44

F-1000MAF-C....................................................................................................... 45

F-1000MWF-C...................................................................................................... 46

F-1000MRF-C ...................................................................................................... 47

F-1000MLF-C ....................................................................................................... 48

IV. ADJUSTMENT OF COMPONENTS ..................................................................... 49

1. ADJUSTMENT OF WATER REGULATING VALVE

- WATER-COOLED MODEL ONLY ..................................................................... 49

V. SERVICE DIAGNOSIS .......................................................................................... 50

1. NO ICE PRODUCTION ........................................................................................ 50

2. LOW ICE PRODUCTION ..................................................................................... 52

3. OTHERS............................................................................................................... 53

VI. REMOVAL AND REPLACEMENT OF COMPONENTS ....................................... 54

1. SERVICE FOR REFRIGERANT LINES ............................................................... 54

[a] REFRIGERANT RECOVERY [EXCEPT F-1000MLF/-C]................................ 54

[b] REFRIGERANT RECOVERY [F-1000MLF ONLY] ......................................... 54

[c] EVACUATION AND RECHARGE ................................................................... 54

2. BRAZING.............................................................................................................. 55

3. REMOVAL AND REPLACEMENT OF COMPRESSOR....................................... 56

4. REMOVAL AND REPLACEMENT OF DRIER ..................................................... 57

5. REMOVAL AND REPLACEMENT OF EXPANSION VALVE............................... 58

6. REMOVAL AND REPLACEMENT OF WATER REGULATING VALVE

- WATER-COOLED MODEL ONLY ..................................................................... 59

7. REMOVAL AND REPLACEMENT OF CONDENSING PRESSURE

REGULATOR (C.P.R.) - REMOTE AIR-COOLED MODEL ONLY....................... 60

8. REMOVAL AND REPLACEMENT OF EVAPORATOR ASSEMBLY ................... 61

9. REMOVAL AND REPLACEMENT OF FAN MOTOR ........................................... 6 5

10. REMOVAL AND REPLACEMENT OF CONTROL WATER VALVE .................... 65

11. REMOVAL AND REPLACEMENT OF FLUSH WATER VALVE.......................... 66

VII. MAINTENANCE AND CLEANING INSTRUCTIONS........................................... 67

1. PREPARING THE ICEMAKER FOR LONG STORAGE ...................................... 67

2. CLEANING INSTRUCTIONS ............................................................................... 69

3. MAINTENANCE ................................................................................................... 73

I. SPECIFICATION

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1. ICEMAKER

F-1000MAF

AC SUPPLY VOLTAGE 208-230/60/1 (3 wire with neutral f or 115V) COMPRESSOR 240 V 4.2 RLA 34 LRA GEAR MOTOR 120 V 1.6 FLA 1/6 HP FAN MOTOR 115 V 0.85FLA 1/15 HP OTHER 120 V 0.03A MAXIMUM FUSE SIZE 15 A MAX. HACR BREAKER (USA ONLY) 15 A MAX. CIRC. BREAKER (CANADA ONLY) 15 A MINIMUM CIRCUIT AMPACITY 15 A APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (°F) PER 24 HR. Temp.(°F) 50 70 90 lbs./day ( kg/day ) 70 *970 (440) 930 (422) 890 (404) Reference without *marks 80 855 (388) 820 (372) 785 (357)

90 755 (342) *740 (336) 695 (314)

100 665 (301) 635 (289) 595 (270) SHAPE OF ICE Flake ICE QUALITY Approx. 70%, Ice (90/70°F, Conductivity 200 µs/cm) APPROXIMATE STORAGE CAPACITY N/A ELECTRIC & W A TER CONSUMPTION 90/70°F 70/50°F ELECTRIC W (kWH/ 100 lbs.) 1200 (3.9) 1160 (2.9) POTABLE WAT E R 89 (12) 116 (12) gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) 22" x 27- 3/8" x 25-1/4" (560 x 695 x 642mm) EXTERIOR FINISH Stainless Steel, Galvanized Steel (Rear) WEIGHT Net 172 lbs. ( 78 kg ), Shipping 198 lbs. ( 90 kg ) CONNECTIONS - ELECTRIC Permanent - Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 3/4" FPT ICE MAKING SYSTEM Auger type HARVESTING SYSTEM Direct Driven Auger ( 1/6 HP Gear Motor ) ICE MAKING WATER CONTROL Float Switch COOLING WATER CONTROL N/A BIN CONTROL SYSTEM Mechanical Bin Control ( Proximity Sw. ) COMPRESSOR Hermetic, Model RS70-C1E-PFV CONDENSER Air-cooled, Fin and tube type EVAPORATOR Copper Tube on Cylinder REFRIGERANT CONTROL Thermost atic Expansion Valve REFRIGERANT CHARGE R-404A, 1 lb.12oz. (800g) DESIGN PRESSURE High 427 PSIG, Low 230 PSIG P.C. BOARD CIRCUIT PROTECTION High Voltage Cut-off R elay COMPRESSOR PROTECTION Internal Protector GEAR MOTOR PROTECTION Manual reset Circuit Breaker or Fuse REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch LOW WATER PROTECTION Float Switch and Timer ACCESSORIES -SUPPLIED Spare Fuse

-REQUIRED Ice Storage Bin OPERATING CONDITIONS VOLTAGE RANGE 187-253 V

AMBIENT TEMP. 45-100° F WATER SUPPLY TEMP. 45-90° F WATER SUPPLY PRESSURE 10-113 PSIG

DRAWING NO.

DIMENSION

3A0981

We reserve the right to make changes in specifications and design without prior notice.

F-1000MWF

AC SUPPLY VOLTAGE 208-230/60/1 (3 wire with neutral for 115V) COMPRESSOR 240 V 4.2 RLA 34 LRA GEAR MO TOR 120 V 1.6 FLA 1/6 HP OTHER 120 V 0.03A MAXIMUM FUSE SIZE 15 A MAX. HACR BREAKER (USA ONLY) 15 A MAX. CIRC. BREAKER (CANADA ONLY) 15 A MINIMUM CIRCUIT AMPAC ITY 15 A APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (°F) PER 24 HR. Temp.(°F) 50 70 90 lbs./day ( kg/day ) 70 *890 (404) 855 (389) 840 (380) Reference without *marks 80 820 (372) 805 (364) 785 (356)

90 770 (349) *755 (342) 735 (334)

100 720 (327) 705 (320) 655 (297) SHAPE OF ICE Flake ICE QUALITY Approx. 70%, Ice (90/70°F, Conductivity 200 µs/cm) APPROXIMATE STORAGE CAPACITY N/A ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F ELECTRIC W (kWH/100 lbs.) 1160 (3.7) 1155 (3.1) POTABLE WATER 91 (12) 107 (12) WATER-COOLED CONDENSER 480 (63) 303 (34) gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) EXTERIOR FINISH Stainless Steel, Galvanized Steel (Rear) WEIGHT Net 172 lbs. ( 78 kg ), Shipping 198 lbs. ( 90 kg ) CONNECTIONS - ELECTRIC Permanent - Connection

- WATER SUPPLY Inlet 1/2" FPT Cond. Inlet 1/2" FPT

- DRAIN Outlet 3/4" FPT Cond. Outlet 3/8"-18NPT ICE MAKING SYSTEM Auger type HARVESTING SYSTEM Direct Driven Auger ( 1/6 HP Gear Motor ) ICE MAKING WATER CONTROL Float Switch COOLING WATER CONTROL Automatic Water Regulator BIN CONTROL SYSTEM Mechanical Bin Control ( Proximity Sw. ) COMPRESSOR Hermetic, Model RS70-C1E-PFV CONDENSER Water-cooled, Tube in tube type EVAPORATOR Copper Tube on Cylinder REFRIGERANT CONTROL Thermostatic Expansion Valve REFRIGERANT CHARGE R-404A, 15oz. (425g) DESIGN PRESSURE High 427 PSIG, Low 230 PSIG P.C. BOARD CIRCUIT PROTECTION High Voltage Cut-off Relay COMPRE S SOR PROTECTION Internal Protector GEAR MOTOR PROTECTION Manual reset Circuit Breaker or Fuse REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch LOW WATER PROTECTION Float Switch and Timer ACCESSORIES -SUPPLIED Spare Fuse

-REQUIRED Ice Storage B in OPERATING CONDITIONS VOLTAGE RANGE 187-253 V

AMBIENT TEMP. 45-100° F WATER SUPPLY TEMP. 45-90° F WATER SUPPLY PRESSURE 10-113 PSIG

DRAWING NO. (DIMENSION) 3A0982

We reserve the right to make changes in specifications and design without prior notice.

F-1000MRF

AC SUPPLY VOLTAG E 208-230/60/1 (3 wire with neutral for 115V) COMPRESSOR 240 V 4.2 RLA 34 LRA GEAR MOTOR 120 V 1.6 FLA 1/6 HP FAN MOTOR REMOT E 120 V 3 A MAX OTHER 120 V 0.03A MAXIMUM FUSE SIZE 15 A MAX. HACR BREAKER (USA ONLY) 15 A MAX. CIRC. BREAKER (CANADA ONLY) 15 A MINIMUM CIRCUIT AMPACITY 15 A APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (°F) PER 24 HR. Temp.(°F) 50 70 90 lbs./day ( kg/day ) 70 *930 (422) 895 (407) 865 (393) Reference without *marks 80 835 (379) 805 (366) 780 (353)

90 750 (341) *745 (338) 700 (317)

100 675 (306) 650 (296) 605 (274) SHAPE OF ICE Flake ICE QUALITY Approx. 70%, Ice (90/70°F, Conductivity 200 µs/cm) APPROXIMATE STORAGE CAPACITY N/A ELECTRIC & W ATER CONSUMPTION 90/70°F 70/50°F ELECTRIC W (kWH/100 lbs.) 1295 (4.2) 1285 (4.5) POTABLE WATER 89 (12) 111(12) gal./24HR (gal./100 lbs.) EXTERIOR DIME NSIONS (WxD xH) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) EXTERIOR F INISH Stainless Steel, Galvanized Steel (Rear) W EIG HT Net 172 lbs. ( 78 kg ), Shipping 198 lbs. ( 90 kg ) CONNECTIO N S - ELECTRIC Permanent - Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRA IN Ou tlet 3 /4 " FPT

- REFRIGERATIO N Discharge line 1-1/16-12 UNF Fitting (#10 AEROQUIP) CIRC U IT Liquid line 5/8-18 UNF Fitting (# 6 A EROQUIP ) ICE MAKING SYSTEM Auger type HARVESTING SYST EM Direct Driven Auger ( 1/6 HP Gear Motor ) ICE MAKING W AT ER CONTROL Float Switch COOLING WATER CONTROL N/A BIN CONTRO L S YST E M Mechanical Bin Control ( Proximity Sw. ) COMPRESSOR Herm etic, Model RS70-C1E-PFV CONDENSER Air-cooled Remote Condenser unit URC-6F Recommended EVAPORATOR Copper Tube on Cylinder REFRIGERANT CONTROL Thermostatic Expansion Valve

Condensing Pressure Regulator on URC-6F

REFRIGERANT CHARGE R -404A, 4 lb.1oz. (1850g)

(Ice Maker: 2 lb. 3 oz., Con d . U n it: 1 lb. 1 4 o z. ) DESIGN PRESSURE High 427 PSIG, Low 230 PSIG P.C. BOARD CIRCUIT PRO T ECTION High Voltage Cut-off Relay COMP R ESSOR PR OTECTION Internal Protector GEAR MOT O R P ROTECTION Manual reset Circuit Breaker or Fuse REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch LOW W ATER PROTECT ION Float Switch and Timer ACCESSORIES -SUPPLIED Spare Fuse

-REQUIRED Ice Sto r a g e Bin OPERATING CONDITIONS V O LTAGE RANGE 187-253 V

AMBIENT TEMP . 45-100° F

W A T E R SUPPLY TEMP. 45-90° F

W A T E R SUPPLY PRESSURE 10-113 PSIG DRAWING NO. (DIMENSION) 3A 0983

We reserve the right to make changes in specifications and design without prior notice.

F-1000MLF

AC SUPPLY VOLTAGE 115/60/1 GEAR MOTOR 120 V 1.6 FLA 1/6 HP OTHER 120 V 0.03A MAXIMUM FUSE SIZE 15 A MAX. HACR BREAKER (USA ONLY) 15 A MAX. CIRC. BREAKER (CANADA ONLY) 15 A MINIMUM CIRCUIT AMPACITY 15 A APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (F) PER 24 HR. Temp. (F) 50 70 90 lbs./day ( kg/day ) 70 1150 (522) 1035 (469) 1005 (456) This data is for reference only, 80 980 (444) 950 (431) 925 (420) different condensing unit will vary data. 90 900 (408) 885 (401) 850 (386)

100 830 (376) 805 (366) 690 (313) SHAPE OF ICE Flake ICE QUALITY Approx. 70%, Ice (90/70°F, Conductivity 200 µs/cm) APPROXIMATE STORAGE CAPACITY N/A ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F ELECTRIC W (kWH/100 lbs.) 130 (0.35) 130 (0.27) POTABLE WATER 106 (12) 138 (12) gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) EXTERIOR FINISH Stainless Steel, Galvanized Steel (Rear) WEIGHT Net 110 lbs. ( 50 kg ), Shipping 137 lbs. ( 62 kg ) CONNECTIONS - ELECTRIC Permanent - Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 3/4" FPT

- REFRIGERATION Outlet (Vapor) line 1-1/16-12 UNF Fitting (#10 AEROQUIP) CIRCUIT Inlet (Liquid) line 5/8-18 UNF Fitting (#6 AEROQUIP) ICE MAKING SYSTEM Auger type HARVESTING SYSTEM Direct Driven Auger ( 1/6 HP Gear Motor ) ICE MAKING WATER CONTROL Float Switch COOLING WATER CONTROL N/A BIN CONTROL SYSTEM Mechanical Bin Control ( Proximity Sw. ) CONDENSING UNIT Required refrigeration capacity for ice maker is 5700 BTU/h at discharge pressure 213 PSIG and suction pressure

31.2 PSIG with R-404A refrigerant.

Suction pressure needs to be 31.2 PSIG. EVAPORATOR Copper Tube on Cylinder REFRIGERANT CONTROL Thermostatic Expansion Valve

Evaporator Pressure Regulator REFRIGERANT CHARGE R-404A, 3.6 oz. (100g Holding Charge) DESIGN PRESSURE High 427 PSIG, Low 230 PSIG P.C. BOARD CIRCUIT PROTECTION High Voltage Cut-off Relay COMPRESSOR PROTECTION Internal Protector GEAR MOTOR PROTECTION Manual reset Circuit Breaker or Fuse REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch LOW WATER PROTECTION Float Switch and Timer ACCESSORIES -SUPPLIED Spare Fuse

-REQUIRED Ice Storage Bin OPERATING CONDITIONS VOLTAGE RANGE 104-127 V

AMBIENT TEMP. 45-100° F

WATER SUPPLY TEMP. 45-90° F

WATER SUPPLY PRESSURE 10-113 PSIG DRAWING NO. (DIMENSION) 3A0984

We reserve the right to make changes in specifications and design without prior notice.

F-1000MAF-C

AC SUPPLY VOLTAGE 208-230/60/1 (3 wire with neutral for 115V) COMPRESSOR 240 V 4.2 RLA 34 LRA GEAR MOTOR 120 V 1.6 FLA 1/6 HP FAN MOTOR 115 V 0.85FLA 1/15 HP OTHER 120 V 0.03A MAXIMUM FUSE SIZE 15 A MAX. HACR BREAKER (USA ONLY) 15 A MAX. CIRC. BREAKER (CANADA ONLY) 15 A MINIMUM CIRCUIT AMPACITY 15 A APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (°F) PER 24 HR. Temp.(°F) 50 70 90 lbs./day ( kg/day ) 70 *860 (390) 820 (373) 790 (359) Reference without *marks 80 765 (346) 735 (333) 710 (321)

90 680 (309) 665 (302) 635 (2 87)

100 610 (277) 585 (266) 550 (249) SHAPE OF ICE Cubelet ICE QUALITY Approx. 80%, Ice (90/70°F, Conductivity 200 µs/cm) APPROXIMATE STORAGE CAPACITY N/A ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F ELECTRIC W (kWH/100 lbs.) 1230 (4.4) 1210 (3.4) POTABLE WATER 80 (12) 103 (12) gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) EXTERIOR FINISH Stainless Steel, Galvanized Steel (Rear) WEIGHT Net 172 lbs. ( 78 kg ), Shipping 198 lbs. ( 90 kg ) CONNECTIONS - ELECTRIC Permanent - Connection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 3/4" FPT ICE MAKING SYSTEM Auger type HARVESTING SYSTEM Direct Driven Auger ( 1/6 HP Gear Motor ) ICE MAKING WATER CONTROL Float Switch COOLING WATER CONTROL N/A BIN CONTROL SYSTEM Mechanical Bin Control ( Proximity Sw. ) COMPRESSOR Hermetic, Model RS70-C1E-PFV CONDENSER Air-cooled, Fin and tube type EVAPORATOR Copper Tube on Cylinder REFRIGERANT CONTROL Thermostatic Expansion Valve REFRIGERANT CHARGE R-404A, 1 lb.12oz. (800g) DESIGN PRESSURE High 427 PSIG, Low 230 PSIG P.C. BOARD CIRCUIT PROTECTION High Voltage Cut-off Relay COMPRESSOR PROTECTION Internal Protector GEAR MOTOR PROTECTION Manual reset Circuit Breaker or Fuse REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch LOW WATER PROTECTION Float Switch and Timer ACCESSORIES -SUPPLIED Spare Fuse

-REQUIRED Ice Storage Bin OPERATING CONDITIONS VOLTAGE RANGE 187-253 V

AMBIENT TEMP. 45-100° F WATER SUPPLY TEMP. 45-90° F WATER SUPPLY PRESSURE 10-113 PSIG

DRAWING NO. (DIMENSION) 3A0981

We reserve the right to make changes in specifications and design without prior notice.

F-1000MWF-C

AC SUPPLY VOLTAGE 208-230/60/1 (3 wire with neutral for 115V) COMPRESSOR 240 V 4.2 RLA 34 LRA GEAR MOTOR 120 V 1.6 FLA 1/6 HP OTHER 120 V 0.03A MAXIMUM FUSE SIZE 15 A MAX. HACR BREAKER (USA ONLY) 15 A MAX. CIRC. BREAKER (CANADA ONLY) 15 A MINIMUM CIRCUIT AMPACITY 15 A APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (°F) PER 24 HR. Temp.(°F) 50 70 90 lbs./day ( kg/day ) 70 *790 (358) 760 (346) 750 (340) Reference without *marks 80 735 (333) 720 (327) 710 (322)

90 695 (316) *685 (311) 670 (304)

100 660 (299) 645 (294) *600 SHAPE OF ICE Cubelet ICE QUALITY Approx. 80%, Ice (90/70°F, Conductivity 200 µs/cm) APPROXIMATE STORAGE CAPACITY N/A ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F ELECTRIC W (kWH/100 lbs.) 1170 (4.1) 1160 (3.5) POTABLE WATER 82 (12) 95 (12) WATER-COOLED CONDENSER 492 (72) 303 (34) gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) EXTERIOR FINISH Stainless Steel, Galvanized Steel (Rear) WEIGHT Net 172 lbs. ( 78 kg ), Shipping 198 lbs. ( 90 kg ) CONNECTIONS - ELECTRIC Permanent - Connection

- WATER SUPPLY Inlet 1/2" FPT Cond. Inlet 1/2" FPT

- DRAIN Outlet 3/4" FPT Cond. Outlet 3/8"-18 NPT ICE MAKING SYSTEM Auger type HARVESTING SYSTEM Direct Driven Auger ( 1/6 HP Gear Motor ) ICE MAKING WATER CONTROL Float Switch COOLING WATER CONTROL Automatic Water Regulator BIN CONTROL SYSTEM Mechanical Bin Control ( Proximity Sw. ) COMPRESSOR Hermetic, Model RS70-C1E-PFV CONDENSER Water-cooled, Tube in tube type EVAPORATOR Copper Tube on Cylinder REFRIGERANT CONTROL Thermostatic Expansion Valve REFRIGERANT CHARGE R-404A, 15oz. (425g) DESIGN PRESSURE High 427 PSIG, Low 230 PSIG P.C. BOARD CIRCUIT PROTECTION High Voltage Cut-off Relay COMPRESSOR PROTECTION Internal Protector GEAR MOTOR PROTECTION Manual reset Circuit Breaker or Fuse REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch LOW WATER PROTECTION Float Switch and Timer ACCESSORIES -SUPPLIED Spare Fuse

-REQUIRED Ice Storage Bin OPERATING CONDITIONS VOLTAGE RANGE 187 - 253 V

AMBIENT TEMP. 45 - 100° F WATER SUPPLY TEMP. 45 - 90° F WATER SUPPLY PRESS URE 10 - 113 PSIG

DRAWING NO. (DIMENSION) 3A0982

We reserve the right to make changes in specifications and design without prior notice.

F-1000MRF-C

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AC SUPPLY VOLTAGE 208-230/60/1 (3 wire with neutral for 115V) COMPRESSOR 240 V 4.2 RLA 34 LRA GEAR MOTOR 120 V 1.6 FLA 1/6 HP FAN MOTOR REMOTE 120 V 3A MAX OTHER 120 V 0.03A MAXIMUM FUSE SIZE 15 A MAX. HACR BREAKER (USA ONLY) 15 A MAX. CIRC. BREAKER (CANADA ONLY) 15 A MINIMUM CIRCUIT AMPACITY 15 A APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (°F) PER 24 HR. Temp.(°F)507090 lbs./day ( kg/day ) 70 *840 (381) 810 (368) 790 (358) Reference without *marks 80 765 (347) 745 (337) 720 (327)

90 700 (317) *695 (315) 660 (299)

100 640 (290) 620 (282) 575 (261) SHAPE OF ICE Cubelet ICE QUALITY Approx. 80%, Ice (90/70°F, Conductivity 200 µs/cm) APPROXIMATE STORAGE CAPACITY N/A ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F ELECTRIC W (kWH/100 lbs.) 1310 (4.5) 1300 (3.7) POTABLE WATER 83 (12) 101(12) gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) EXTERIOR FINISH Stainless Steel, Galvanized Steel WEIGHT Net 172 lbs. ( 78 kg ), Shipping 198 lbs. ( 90 kg ) CONNECTIONS - ELECTRIC Permanent - Conn ection

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 3/4" FPT

- REFRIGERATION Discharge line 1-1/16-12 UNF Fitting (#10 AEROQUIP) CIRCUIT Liquid line 5/8-18 UNF Fitting (#6 AEROQUIP) ICE MAKING SYSTEM Auger type HARVESTING SYSTEM Direct Driven Auger ( 1/6 HP Gear Motor ) ICE MAKING WATER CONTROL Float Switch COOLING WATER CONTROL N/A BIN CONTROL SYSTEM Mechanical Bin Control ( Proximity Sw. ) COMPRESSOR Hermetic, Model RS70-C1E-PFV CONDENSER Air-cooled Remote Condenser unit URC-6F Recommended EVAPORATOR Copper Tube on Cylinder REFRIGERANT CO NTROL Thermostatic Ex p ans i on Valve

Condensing Pressure Regulator on URC-6F

REFRIGERANT CHA RG E R- 40 4A, 4 lb.1oz. (1850g)

(Ice Maker: 2 lb. 3 oz., Cond. Unit: 1 lb. 14 oz. ) DESIGN PRESSURE High 427 PSIG, Low 230 PSIG P.C. BOARD CIRCUIT PROT ECTION High Voltage Cut-off Relay COMPRESSOR PROTECTION Internal Protector GEAR MOTO R PR O TECTION Manual reset Circuit Breaker or Fuse REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch LOW WATER PROTECTION Float Switch and Timer ACCESSORIES -SUPPLIED Spare Fuse

-REQUIRED Ice Storage Bin OPERATING CONDITIONS VOLTAGE RANGE 187-253 V

AMBIENT TEMP. 45-100° F

WATER SUPPLY TEMP. 45-90° F

WATER SUPPLY PRESSURE 10-113 PSIG DRAWING NO. (DIMENSION) 3A0983

Rear)

We reserve the right to make changes in specifications and design without prior notice.

F-1000MLF-C

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)

AC SUPPLY VOLTAGE 115/60/1 GEAR MOTOR 120 V 1.6 FLA 1/6 HP OTHER 120 V 0.03A MAXIMUM FUSE SIZE 15 A MAX. HACR BREAKER (USA ONLY) 15 A MAX. CIRC. BREAKER (CANADA ONLY) 15 A MINIMUM CIRCUIT AMPACITY 15 A APPROXIMATE ICE PRODUCTION Ambient WATER TEMP. (F) PER 24 HR. Temp. ( F) 50 70 90 lbs./day ( kg/day ) 70 1020 (463) 945 (428) 915 (415) This data is for reference only, 80 885 (402) 860 (390) 835 (378) different condensing unit will vary data. 90 805 (366) 795 (361) 760 (344)

100 735 (333) 710 (323) 640 (290) SHAPE OF ICE Cubelet ICE QUALITY Approx. 80%, Ice (90/70°F, Conductivity 200 µs/cm) APPROXIMATE STORAGE CAPACITY N/A ELECTRIC & WATER CONSUMPTION 90/70°F 70/50°F ELECTRIC W (kWH/100 lbs.) 135 (0.40) 135 (0.32) POTABLE WATER 95 (12) 122 (12) gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) EXTERIOR FINISH Stainless Steel, G alvanized Steel (Rear) W EIGHT Net 110 lbs. ( 50 kg ), Shipping 137 lbs. ( 62 kg ) CONNECTION S - ELECTRIC Permanent - Connectio n

- WATER SUPPLY Inlet 1/2" FPT

- DRAIN Outlet 3/4" FPT

- REFRIGERATION Outlet (Vapor) line 1-1/16-12 UNF Fitting (#10 AEROQUIP) CIRCUIT Inlet (Liquid) line 5/8-18 UNF Fitting (#6 AEROQUIP) ICE MAKING SYSTEM Auger type HARVESTING SYSTEM Direct Driven Auger ( 1/6 HP Gear Motor ) ICE MAKING WATER CONTROL Float Switch COOLING WATER CONTROL N/A BIN CONTROL SYSTEM Mechanical Bin Control ( Proximity Sw. ) CONDENSING UNIT Required refrigeration capacity for ice m a ker is 5700 BTU/h at discharge pressure 213 PSIG and suction pressure

31.2 PSIG with R-404A refrigerant.

Suction pressure needs to be 31.2 PSIG. EVAPORATOR Copper Tube on C ylinder REFRIGERANT CONTROL Thermostatic Expansion Valve

Evaporator Pressure Regulator REFRIGERANT CHARGE R-404A, 3.6 oz. (100g Holding Charge) DESIGN PRESSURE H igh 427 PSIG, Low 230 PSIG P.C. BOARD CIRCUIT PROTECTION High Voltage Cut-off Relay COMPRESSOR PROTECTION Internal Protector GEAR MOTOR PR OTECTION Manual reset Circuit Break er or Fuse REFRIGERANT CIRCUIT PROTECTION Auto-reset High Pressure Control Switch LOW WATER PROTECTION Float Switch and Timer ACCESSORIES -SUPPLIED Spare Fuse

-REQUIRED Ice Storage Bin OPERATING CONDITIONS VO LTAGE RANGE 104-127 V

AMBIENT TEMP. 45-100° F

W ATER SUPPLY TEMP. 45-90° F

WATER SUPPLY PRESSURE 10-113 PSIG DRAWING NO.

DIMENSION

3A0984

We reserve the right to make changes in specifications and design without prior notice.

2. CONDENSER UNIT

URC-6F

SPECIFICATIONS MODEL: URC-6F EXTERIOR Galvanized Steel DIMENSIONS (W x D x H) 21-15/16" x 15-11/16" x 17-7/8"

(557 x 398 x 454 mm)

REFRIGERANT CHARGE R404A 1 lb. 14 oz. (850 g)

WEIGHT Net 61 lbs. (28 kg)

Shipping 68 lbs. (31 kg)

CONNECTIONS

REFRIGERANT One Shot Couplings (Aeroquip)

ELECTRICAL Permanent Connection CONDENSER Air-cooled HEAD PRESSURE CONTROL Condensing Pressure Regulator AMBIENT CONDITION Min. -20°F - Max. +122°F

(-29°C to +50°C) Outdoor use

II. GENERAL INFORMATION

1. CONSTRUCTION

F-1000MAF/-C

Control Water Valve

Water Supply Inlet

Bin Control

Ice Chute

Evaporator

Expansion Valve

Flush Water Valve

Control Box

Gear Motor

Junction Box

Condenser

Fan Motor

Compressor

Drier

F-1000MWF/-C

Control Water Valve

Water Supply Inlet

Bin Control

Ice Chute

Evaporator

Expansion Valve

Flush Water Valve

Control Box

Gear Motor

Junction Box

Water Regulator

Compressor

Drier

F-1000MRF/-C

Control Water Valve

Water Supply Inlet

Bin Control

Ice Chute

Evaporator

Expansion Valve

Flush Water Valve

Control Box

Gear Motor

Junction Box

Compressor

Receiver Tank

Drier

F-1000MLF/-C

Control Water Valve

Water Supply Inlet

Bin Control

Ice Chute

Evaporator

Expansion Valve

Flush Water Valve

Control Box

Gear Motor

Junction Box

Hot Gas Valve

Solenoid Valve

Heat Exchanger

2. CONTROL BOX LAYOUT

F-1000MAF/-C

CONNECTOR

PRESSURE SWITCH

FLUSH TIMER

GEAR MOTOR RELAY

CIRCUIT PROTECT RELAY

GEAR MOTOR PROTECT RELAY

WATER CONTROL RELAY

FAN MOTOR CAP

STARTER

TRANSFORMER

FLUSH

GEAR MOTOR CAP.

FLUSH SWITCH

ICE

POWER SWITCH

START CAPACITOR

RUN CAPACITOR

CONTROL TIMER

Note: The above component names are identical with the Wiring Label, but not with

the Parts List.

FUSE

FUSE (GEAR MOTOR)

F-1000MWF, F-1000MRF/-C

CONNECTOR

PRESSURE SWITCH

FLUSH TIMER

GEAR MOTOR RELAY

CIRCUIT PROTECT RELAY

GEAR MOTOR PROTECT RELAY

WATER CONTROL RELAY

STARTER

TRANSFORMER

GEAR MOTOR CAP.

FLUSH

ICE

FLUSH SWITCH

POWER SWITCH

START CAPACITOR

RUN

CAPACITOR

CONTROL TIMER

FUSE

FUSE (GEAR MOTOR)

F-1000MLF/-C

FLUSH TIMER

WATER CONTROL RELAY

TRANSFORMER

CONNECTOR

CIRCUIT PROTECT RELAY

GEAR MOTOR PROTECT RELAY

GEAR MOTOR CAP.

CONTROL TIMER

FLUSH

FLUSH SWITCH

ICE

POWER SWITCH

FUSE

FUSE (GEAR MOTOR)

III. TECHNICAL INFORMATION

1. WATER CIRCUIT AND REFRIGERATION CIRCUIT

F-1000MAF/-C

F-1000MWF/-C

F-1000MRF/-C

F-1000MLF/-C

2. WIRING DIAGRAMS

F-1000MAF/-C, F-1000MWF/-C, F-1000MRF/-C

F-1000MLF/-C

3. SEQUENCE OF ELECTRICAL CIRCUIT

[a] When Power Switch is moved to “ON” position and Flush Switch to “ICE” position, water starts to be supplied to Reservoir.

[b] When Reservoir has been filled, Gear Motor starts immediately.

[c] Compressor starts about 60 sec. after Gear Motor starts.

[d] Bin Control operates, and about 6 sec. later, Compressor and Gear Motor stop

simultaneously.

[e] Low Water (Except Water-cooled Model).

[f] Low Water (Water-cooled Model), or Dirty Air Filter (Air-cooled Model), Pressure

Switch to “OPEN”, Compressor and Gear Motor operates intermittently.

[g] When Flush Switch is moved to “FLUSH” position, Flush Water Valve opens and

flushes Reservoir and Evaporator.

[h] When Flush Timer operates (for 15 min. every 12 hours).

[i] When 208-230V are supplied to Circuit Protect Relay, it protects the circuit from miswiring. If the power supply is properly connected, the contact of Circuit Protect Relay does not move even when the coil is energized.

[j] When input voltage is too low, (Less than 70%), Gear Motor Fuse (1.5A) is blown

causing the Compressor and Gear Motor to turn off immediately.

4. TIMING CHART

1. CIRCUIT PROTECT RELAY

2. WATER LEVEL

ON OFF

UPPER LOWER BOTTOM

Miswiring. Circuit Protect Relay operates.) Proper wiring. The unit starts.

BIN CONTROL

OFF ON

UPPER

3. FLOAT SWITCH

LOWER

4. WATER CONTROL

RELAY

5. CONTROL WATER VALVE

6. FLUSH TIMER

7. FLUSH SWITCH

8. FLUSH WATER VALVE

9. BIN CONTROL

10. GEAR MOTOR RELAY

ON OFF

1 - 2

2 - 3

FLUSH ICE

ON OFF

1 sec

6 sec 1 sec

11. GEAR MOTOR

12. FAN MOTOR

13. COMPRESSOR

14. PRESSURE SWITCH

15. HEATER

ON OFF

60 sec

LOW WATER

FLUSH TIMER

1. CIRCUIT PROTECT RELAY

2. WATER LEVEL

UPPER

3. FLOAT SWITCH

LOWER

4. WATER CONTROL

RELAY

5. CONTROL WATER VALVE

6. FLUSH TIMER

7. FLUSH SWITCH

ON OFF

UPPER LOWER BOTTOM

ON OFF

1 - 2

2 - 3

FLUSH ICE

21 min every 12 hr

8. FLUSH WATER VALVE

9. BIN CONTROL

10. GEAR MOTOR RELAY

11. GEAR MOTOR

12. FAN MOTOR

13. COMPRESSOR

14. PRESSURE SWITCH

15. HEATER

ON OFF

150 sec

90 sec 60 sec 90 sec 60 sec

1 sec

150 sec

1 sec

FLUSH

FLUSH SWITCH PRESSURE SWITCH

ICE

OFF ON

1. CIRCUIT PROTECT RELAY

2. WATER LEVEL

UPPER

3. FLOAT

SWITCH

LOWER

4. WATER CONTROL

RELAY

5. CONTROL WATER VALVE

6. FLUSH TIMER

7. FLUSH SWITCH

ON OFF

UPPER LOWER BOTTOM

ON OFF

1 - 2

2 - 3

FLUSH ICE

8. FLUSH WATER VALVE

9. BIN CONTROL

10. GEAR MOTOR RELAY

11. GEAR MOTOR

12. FAN MOTOR

13. COMPRESSOR

14. PRESSURE SWITCH

15. HEATER

ON OFF

150 sec

90 sec 60 sec

1 sec

60 sec

1 sec

5. PERFORMANCE DA TA

F-1000MAF

APPR O XI MATE Ambien t Water Temp . (F ) ICE PRODUCTION Temp. (F) PER 24 HR. 70 970 (440) 930 (422) 890 (404)

80 855 (388) 820 (372) 785 (357)

90 755 (342) 740 (336) 695 (314) lbs./day (kg/day) 100 665 (301) 635 (289) 595 (270) APPROXIMATE ELECTRIC 70 1160 -- 1165 -- 1170 -CONSUMPTION 80 1175 -- 1185 -- 1190 --

90 1195 -- 1200 -- 1205 -watts 100 1210 -- 1215 -- 1220 -APPROXIMATE WATER 70 116 (440) 112 (422) 107 (404) CONSUMPTION PER 24 HR. 80 103 (388) 98 (372) 94 (357)

90 90 (342) 89 (336) 83 (314) gal./day (l/day) EVAPORATOR OUTLET TEMP. 70 19 (-7) 19 (-7) 19 (-7)

°F (°C) 100 25 (-4) 25 (-4) 25 (-4) HEAD PRESSURE 70 213 (15.0) 213 (15.0) 213 (15.0)

PSIG (kg/cm²G ) SUCTION PRESSURE 70 32 (2.3) 32 (2.3) 32 (2.3)

PSIG ( kg/cm²G ) TOTAL HEAT OF REJECTION 5090 BTU/h (AT 90°F /WT 70°F)

100 80 (301) 76 (289) 71 (270)

80 19 (-7) 23 (-5) 23 (-5)

90 23 (-5) 23 (-5) 25 (-4)

80 244 (17.1) 244 (17.1) 244 (17.1)

90 274 (19.3) 274 (19.3) 274 (19.3)

100 315 (22.1) 315 (22.1) 315 (22.1)

80 35 (2.5) 35 (2.5) 35 (2.5)

90 38 (2.6) 38 (2.6) 38 (2.6)

100 41 (2.9) 41 (2.9) 41 (2.9)

50 70 90

Note: The data without *marks should be used for reference.

We reserve the right to make changes in specifications and design without prior notice.

F-1000MWF

APPROXIMATE Ambient Water Temp. (F) ICE PRODUCTION Temp. (F) PER 24 HR. 70 890 (404) 855 (389) 840 (380)

80 820 (372) 805 (364) 785 (356)

90 770 (349) 755 (342) 735 (334) lbs./day (kg/day) 100 720 (327) 705 (320) 655 (297) APPROXIMATE ELECTRIC 70 1155 -- 1160 -- 1185 -CONSUMPTION 80 1155 -- 1160 -- 1185 --

90 1155 -- 1160 -- 1185 -watts 100 1155 -- 1160 -- 1185 -APPROXIMATE WAT ER 70 410 (1.86) 526 (2.39) 811 ( 3.69) CONSUMPTION PER 24 HR. 80 427 (1.94) 548 (2.49) 853 (3.88) (TOTAL) 90 443 (2.01) 571 (2.59) 898 (4.08) gal./day (l/day) EVAPORATOR OUTLET TEMP. 70 23 (-5) 23 (-5) 25 (-4)

°F (°C) 100 23 (-5) 23 (-5) 25 (-4) HEAD PRESSURE 70 263 (18.5) 266 (18.7) 269 (18.9)

PSIG (kg/cm²G) SUCTION PRESSURE 70 33 (2.3) 34 (2.4) 35 (2.5)

PSIG ( kg/cm²G ) WATER FLOW FOR CONDENSER 38 gal/h (AT 90°F /WT 70°F) PRESSURE DROP OF COOLING WAT ER LINE Less than 7 PSIG HEAT OF REJECTION FROM CONDENSER 7110 BTU/h (AT 90°F /WT 70°F) HEAT OF REJECTION FROM COMPRESSOR 1340 BTU/h (AT 90°F /WT 70°F)

100 461 (2.09) 599 (2.72) 989 (4.49)

80 23 (-5) 23 (-5) 25 (-4)

90 23 (-5) 23 (-5) 25 (-4)

80 263 (18.5) 266 (18.7) 269 (18.9)

90 263 (18.5) 266 (18.7) 269 (18.9)

100 263 (18.5) 266 (18.7) 269 (18.9)

80 33 (2.3) 34 (2.4) 35 (2.5)

90 33 (2.3) 34 (2.4) 35 (2.5)

100 33 (2.3) 34 (2.4) 35 (2.5)

50 70 90

Note: The data without *marks should be used for reference.

We reserve the right to make changes in specifications and design without prior notice.

F-1000MRF

APPROXIMATE Ambient Water Temp. (F) ICE PRODUCTION Temp. (F) PER 24 HR. 70 930 (422) 895 (407) 865 (393)

80 835 ( 379) 805 (366) 780 (353)

90 750 ( 341) 745 (338) 700 (317) lbs./day (kg/day) 100 675 (306) 650 (296) 605 (274) APPROXIMATE ELECTRIC 70 1285 -- 1285 -- 1290 -CONSUMPTION 80 1290 -- 1290 -- 1290 --

90 1295 -- 1295 -- 1305 -watts 100 1310 -- 1320 -- 1325 -APPROXIMATE WATER 70 112 (422) 108 (407) 104 (393) CONSUMPTION PER 24 HR. 80 100 (379) 97 (366) 93 (353)

90 90 (341) 89 (338) 84 (317) gal./day (l/day) EVAPORATOR OUTLET TEMP. 70 23 (-5) 24 (-4) 25 (-4)

°F (°C) 100 28 (-2) 28 (-2) 28 (-2) HEAD PRESSURE 70 221 (15.5) 221 (15.5) 221 (15.5)

PSIG (kg/cm²G) SUCTION PRESSURE 70 33 (2.3) 33 (2.3) 33 (2.3)

PSIG ( kg/cm²G ) CONDENSER VOLUME 74.5 cu in HEAT OF REJECTION FROM CONDENSER 7660 BTU/h (AT 90°F /WT 70°F) HEAT OF REJECTION FROM COMPRESSOR 1380 BTU/h (AT 90°F /WT 70°F)

100 81 (306) 78 (296) 73 (274)

80 25 (-4) 26 (-3) 26 (-3)

90 26 (-3) 27 (-3) 28 (-2)

80 239 (16.8) 239 (16.8) 239 (16.8)

90 256 (18.0) 256 (18.0) 256 (18.0)

100 295 (20.7) 295 (20.7) 295 (20.7)

80 35 (2.4) 35 (2.4) 35 (2.4)

90 36 (2.5) 36 (2.5) 36 (2.5)

100 39 (2.7) 39 (2.7) 39 (2.7)

50 70 90

Note: The data without *marks should be used for reference.

We reserve the right to make changes in specifications and design without prior notice.

F-1000MLF

APPROXIMATE Ambient Water Temp. (°F) ICE PRODUCTION Temp. (°F) PER 24 HR. 70 1150 (522) 1035 (469) 1005 (456)

80 980 (444) 950 (431) 925 (420)

90 900 (408) 885 (401) 850 (386) lbs./day (kg/day) 100 830 (376) 805 (366) 690 (313) APPROXIMATE ELECTR IC 70 13 5 -- 1 35 -- 135 -CONSUMPTION 80 135 -- 130 -- 130 --

90 130 -- 130 -- 130 -watts 100 130 -- 130 -- 130 -APPROXIMATE WAT ER 70 138 (522) 124 (469) 121 (456) CONSUMPTION PER 24 HR. 80 117 (444) 114 (431) 111 (420)

90 108 (408) 106 (401) 102 (386) gal./day (l/day) EVAPORATOR OUTLET TEMP. 70 21 (-6) 21 (-6) 21 (-6)

°F (°C) 100 23 (-5) 23 (-5) 23 (-5) HEAD PRESSURE 70 106 (7.4) 106 (7.4) 106 (7.4)

PSIG (kg/cm²G) SUCTION PRESSURE 70 26 (1.8) 26 (1.8) 26 (1.8)

PSIG ( kg/cm²G )

100 99 (376) 97 (366) 83 (313)

80 21 (-6) 21 (-6) 21 (-6)

90 21 (-6) 21 (-6) 23 (-5)

80 125 (8.7) 125 (8.7) 125 (8.7)

90 143 (10.0) 143 (10.0) 143 (10.0)

100 166 (11.7) 166 (11.7) 166 (11.7)

80 30 (2.1) 30 (2.1) 30 (2.1)

90 33 (2.3) 33 (2.3) 33 (2.3)

100 35 (2.5) 35 (2.5) 35 (2.5)

50 70 90

Note: The data without *marks should be used for reference. This data is for reference only, different condensing unit will vary data.

We reserve the right to make changes in specifications and design without prior notice.

F-1000MAF-C

APPROXIMATE Ambient Water Temp. (F) ICE PRODUCTION Temp. (F) PER 24 HR. 70 860 (390) 820 (373) 790 (359)

80 765 (346) 735 (333) 710 (321)

90 680 (309) 665 (302) 635 (287) lbs./day (kg/day) 100 610 (277) 585 (266) 550 (249) APPROXIMATE ELECTRIC 70 1210 -- 1215 -- 1215 -CONSUMPTION 80 1220 -- 1220 -- 1225 --

90 1225 -- 1230 -- 1235 -watts 100 1245 -- 1250 -- 1255 -APPROXIMATE WATER 70 103 (390) 99 ( 373) 95 (359) CONSUMPTION PER 24 HR. 80 92 (346) 88 (333) 85 (321)

90 82 (309) 80 (302) 76 (287) gal./day (l/day) EVAPORATOR OUTLET TEMP. 70 18 (-8) 18 (-8) 18 (-8)

°F (°C) 100 27 (-3) 27 (-3) 27 (-3) HEAD PRESSURE 70 209 (14.7) 209 (14.7) 209 (14.7)

PSIG (kg/cm²G) SUCTION PRESSURE 70 32 (2.2) 32 (2.2) 32 (2.2)

PSIG ( kg/cm²G ) TOTAL HEAT OF REJECTION 9050 BTU/h (AT 90°F /WT 70°F)

100 73 (277) 71 (266) 66 (249)

80 18 (-8) 23 (-5) 23 (-5)

90 23 (-5) 23 (-5) 27 (-3)

80 243 (17.1) 243 (17.1) 243 (17.1)

90 277 (19.5) 277 (19.5) 277 (19.5)

100 217 (22.3) 317 (22.3) 217 (22.3)

80 35 (2.5) 35 (2.5) 35 (2.5)

90 38 (2.7) 38 (2.7) 38 (2.7)

100 41 (2.9) 41 (2.9) 41 (2.9)

50 70 90

Note: The data without *marks should be used for reference.

We reserve the right to make changes in specifications and design without prior notice.

F-1000MWF-C

APPROXIMATE Ambient Water Temp. (F) ICE PRODUCTION Temp. (F) PER 24 HR. 70 790 (358) 760 (346) 750 (340)

80 735 (333) 720 (327) 710 (322)

90 695 (316) 685 (311) 670 (304) lbs./day (kg/day) 100 660 (299) 645 (294) 600 (272) APPROXIMATE ELECTRIC 70 1160 -- 1170 -- 1185 -CONSUMPTION 80 1160 -- 1170 -- 1185 --

90 1160 -- 1170 -- 1185 -watts 100 1160 -- 1170 -- 1185 -APPROXIMATE WAT ER 70 398 (1.81) 534 (2.43) 859 ( 3.91) CONSUMPTION PER 24 HR. 80 414 (1.88) 554 (2.52) 898 (4.08) (TOTAL) 90 427 (1.94) 574 (2.61) 939 (4.27) gal./day (l/day) EVAPORATOR OUTLET TEMP. 70 23 (-5) 23 (-5) 25 (-4)

°F (°C) 100 23 (-5) 23 (-5) 25 (-4) HEAD PRESSURE 70 263 (18.5) 266 (18.7) 269 (18.9)

PSIG (kg/cm²G) SUCTION PRESSURE 70 33 (2.3) 34 (2.4) 35 (2.5)

PSIG ( kg/cm²G ) WATER FLOW FOR CONDENSER 40 gal/h (AT 90°F /WT 70°F) PRESSURE DROP OF COOLING WAT ER LINE Less than 7 PSIG HEAT OF REJECTION FROM CONDENSER 7110 BTU/h (AT 90°F /WT 70°F) HEAT OF REJECTION FROM COMPRESSOR 1340 BTU/h (AT 90°F /WT 70°F)

100 442 (2.01) 598 (2.72) 1032 (4.69)

80 23 (-5) 23 (-5) 25 (-4)

90 23 (-5) 23 (-5) 25 (-4)

80 263 (18.5) 266 (18.7) 269 (18.9)

90 263 (18.5) 266 (18.7) 269 (18.9)

100 263 (18.5) 266 (18.7) 269 (18.9)

80 33 (2.3) 34 (2.4) 35 (2.5)

90 33 (2.3) 34 (2.4) 35 (2.5)

100 33 (2.3) 34 (2.4) 35 (2.5)

50 70 90

Note: The data without *marks should be used for reference.

We reserve the right to make changes in specifications and design without prior notice.

F-1000MRF-C

APPROXIMA TE Ambient Water Temp. (F) ICE PRODUCTION Temp. (F) PER 24 HR. 70 840 (381) 810 (368) 790 (358)

80 765 (347) 745 (337) 720 (327)

90 700 (317) 695 (315) 660 (299) lbs./day (kg/day) 100 640 (290) 620 (282) 575 (261) APPROXIMATE ELECTRIC 70 1300 -- 1300 -- 1305 -CONSUMPTION 80 1305 -- 1505 -- 1305 --

90 1310 -- 1310 -- 1320 -watts 100 1325 -- 1335 -- 1340 -APPROXIMATE WATER 70 101 (381) 98 ( 368) 95 (358) CONSUMPTION PER 24 HR. 80 92 (347) 89 (337) 87 (327)

90 84 (317) 83 (315) 79 (299) gal./day (l/day) EVAPORATOR OUTLET TEMP. 70 23 (-5) 24 (-4) 25 (-4)

°F (°C) 100 28 (-2) 28 (-2) 28 (-2) HEAD PRESSURE 70 220 (15.5) 220 (15.5) 220 (15.5)

PSIG (kg/cm²G) SUCTION PRESSURE 70 34 (2.4) 34 (2.4) 33 (2.4)

PSIG ( kg/cm²G ) CONDENSER VOLUME 74.5 cu in HEAT OF REJECTION FROM CONDENSER 7840 BTU/h (AT 90°F /WT 70°F) HEAT OF REJECTION FROM COMPRESSOR 1400 BTU/h (AT 90°F /WT 70°F)

100 77 (290) 75 (282) 69 (261)

80 25 (-4) 26 (-3) 26 (-3)

90 26 (-3) 25 (-4) 28 (-2)

80 238 (16.7) 238 (16.7) 238 (16.7)

90 256 (18.0) 256 (18.0) 256 (18.0)

100 295 (20.7) 295 (20.7) 295 (20.7)

80 36 (2.5) 36 (2.5) 36 (2.5)

90 37 (2.6) 37 (2.6) 37 (2.6)

100 40 (2.8) 40 (2.8) 40 (2.8)

50 70 90

Note: The data without *marks should be used for reference.

We reserve the right to make changes in specifications and design without prior notice.

F-1000MLF-C

APPROXIMATE Ambient Water Temp. (°F) ICE PRODUCTION Temp. (°F) PER 24 HR. 70 1020 (463) 945 (428) 915 (415)

80 885 (402) 860 (390) 835 (378)

90 805 (366) 795 (361) 760 (344) lbs./day (kg/day) 100 735 (333) 710 (323) 640 (290) APPROXIMATE ELECTR IC 70 14 0 -- 1 40 -- 140 -CONSUMPTION 80 140 -- 135 -- 135 --

90 135 -- 135 -- 135 -watts 100 135 -- 135 -- 135 -APPROXIMATE WAT ER 70 122 (463) 113 (428) 110 (415) CONSUMPTION PER 24 HR. 80 106 (402) 103 (390) 100 (378)

90 97 (366) 95 (361) 91 (344) gal./day (l/day) EVAPORATOR OUTLET TEMP. 70 21 (-6) 21 (-6) 21 (-6)

°F (°C) 100 23 (-5) 23 (-5) 23 (-5) HEAD PRESSURE 70 106 (7.4) 106 (7.4) 106 (7.4)

PSIG (kg/cm²G) SUCTION PRESSURE 70 26 (1.8) 26 (1.8) 26 (1.8)

PSIG ( kg/cm²G )

100 88 (333) 86 (323) 77 (290)

80 21 (-6) 21 (-6) 21 (-6)

90 21 (-6) 21 (-6) 23 (-5)

80 125 (8.7) 125 (8.7) 125 (8.7)

90 143 (10.0) 143 (10.0) 143 (10.0)

100 166 (11.7) 166 (11.7) 166 (11.7)

80 30 (2.1) 30 (2.1) 30 (2.1)

90 33 (2.3) 33 (2.3) 33 (2.3)

100 35 (2.5) 35 (2.5) 35 (2.5)

50 70 90

Note: The data without *marks should be used for reference. This data is for reference only, different condensing unit will vary data.

We reserve the right to make changes in specifications and design without prior notice.

IV. ADJUSTMENT OF COMPONENTS

1. ADJUSTMENT OF WATER REGULATING VALVE - WATER-COOLED MODEL ONLY

The Water Regulating Valve also called “WATER REGULATOR” is factory-adjusted. No adjustment is required under normal use. Adjust the Water Regulator , if necessary, using the following procedures.

1) Attach a pressure gauge to the high-side line of the system. Or prepare a thermometer

to check the condenser drain temperature.

2) Rotate the Adjustment Screw by using a flat blade screwdriver, so that the pressure

gauge shows 260 PSIG (R-404A models/-F type), or the thermometer reads 100 -104°F, in 5 minutes after the icemaking process starts. When the pressure exceeds 260 PSIG, or the condenser drain temperature exceeds 104°F, rotate the Adjustment Screw counterclockwise.

3) Check that the pressure or the condenser drain temperature holds a stable setting.

Adjustment Screw

CCW

Bottom View

CW - Higher CCW - Lower

Adjustment Screw

V. SERVICE DIAGNOSIS

1. NO ICE PRODUCTION

PROBLEM POSSIBLE CAUSE REMEDY

[1] The icemaker will

not start.

[2] Water flow does not

stop, and the icemaker will not start

[3] Water has been

supplied, but the icemaker will not start.

a) Power Supply 1. OFF position. 1. Move to ON position.

b) Power Switch

(Control Box)

c) Fuse (Control Box) 1. Blown out. 1. Check for short circuit d) Circuit Protect Relay 1. Miswiring. 1. Check power supply

e) Flush Timer 1. Flushing out. 1. Wait for 15 minutes.

f) Flush Switch 1. FLUSH position. 1. Move to ICE position.

g) Transformer 1. Coil winding opened. 1. Replace. h) Control Water Valve 1. Coil winding opened. 1. Replace. i) Shut-off Valve 1. Closed. 1. Open.

j) Plug and Receptacle

(Control Box)

a) Water Control Relay 1. Contact fused. 1. Replace.

b) Float Switch 1. Bad contacts. 1. Check for continuity

c) Flush Water Valve 1. Valve seat clogged d) Hoses 1. Disconnected. 1. Connect.

a) Water Control Relay 1. Bad contacts. 1. Check for continuity b)

Bin Control 1. Bad contacts. 1. Check for continuity

c) Gear Motor Relay 1. Coil winding opened. 1. Replace.

d) Control Timer

(Printed Circuit Board)

e) Gear Motor Protect

Relay

2. Loose connection. 2. Tighten.

3. Bad contacts. 3. Check for continuity

4. Blown fuse. 4. Replace.

1. Off position. 1. Move to ON position.

2. Bad contacts. 2. Check for continuity

2. Water failure. 2. Wait till water is

1. Disconnected. 1. Connect.

2. Terminal out of Plug or Receptacle.

2. Coil winding opened. 2. Replace.

2. Float does not move freely.

and water leaking.

2. Activator does not move freely.

2. bad contacts. 2. Check for continuity

1. Broken. 1. Replace.

1. Coil winding opened. 1. Replace.

2. Bad contacts. 2. Check for continuity

and replace.

and replace. and replace. voltage and wire

properly.

and replace.

supplied.

2. Insert Terminal back in position

and replace.

2. Clean or replace.

1. Clean or replace

and replace. and replace.

2. Clean Axle and its corresponding holes or replace Bin Control.

and replace.

PROBLEM POSSIBLE CAUSE REMEDY

[4] Water has been

supplied, Fan Motor starts, but Gear Motor and Compressor will not start.

[5] Gear Motor and

Compressor start but operate intermittently.

[6] Gear Motor starts,

but Compressor will not start or operates intermittently.

a) Gear Motor Fuse

(BUSSMAN GMD

1.5A)

b) Thermal Protector

(Gear Motor)

a) Pressure Switch 1. Dirty Air Filter or

a) X2 Relay on Control

Timer

b) Starter 1. Bad contacts. 1. Check for continuity

c) Start Capacitor or

Run Capacitor

d) Compressor 1. Loose connections. 1. Tighten.

1. Blown Fuse. 1. See "3. [3]." Find out

1. Bad contacts. 1. Check for continuity

Condenser.

2. Ambient or condenser water temperature too warm.

3. Condenser water pressure too low or off. (Water-cooled model only)

4. Water Regulating Valve set too high. (Water-cooled model only)

5. Fan not rotating. 5. See "3. [1] a) Fan

6. Refrigerant overcharged.

7. Refrigerant line or components plugged.

8. Bad contacts. 8. Check for continuity

9. Loose connections. 9. Tighten.

1. Bad contacts. 1. Replace.Check for

2. Coil winding opened. 2. Replace Timer.

2. Coil winding opened. 2. Replace.

3. Loose Connections. 3. Tighten.

1. Defective. 1. Replace.

the cause and replace the Fuse.

and replace.

1. Clean.

2. Get cooler.

3. Check and get recommended pressure.

4. Adjust it lower.

Motor."

6. Recharge.

7. Clean and replace drier.

and replace.

continuity and replace.

and replace.

[7] Gear Motor and

Compressor start, but no ice is produced.

2. Motor winding opened or grounded.

3. Motor Protector tripped.

e) Power Supply 1. Circuit Ampacity too

low.

a) Refrigerant Line 1. Gas leaks. 1. Check for leaks with a

2. Refrigerant line clogged.

2. Replace.

3. Find out the cause of overheat or overcurrent.

1. Install a larger-sized conductor.

leak detector. Reweld leak, replace drier and charge with refrigerant. The amount of refrigerant is marked on Nameplate or Label.

2. Replace the clogged component.

2. LOW ICE PRODUCTION

PROBLEM POSSIBLE CAUSE REMEDY

[1] Low ice production a) Refrigerant Line 1. Gas leaks. 1. See "1. [5] a)

2. Refrigerant line clogged.

3. Overcharged. 3. Recharge.

b) High-side Pressure

Too High

c) Expansion Valve

(not adjustable)

1. Dirty Air Filter or Condenser.

2. Ambient or condenser water temperature too warm.

3. Condenser water pressure too low or off. [Water-cooled model only]

4. Fan rotating too slow.

5. Water Regulating Valve clogged. [Water-cooled model only]

6. Condensing unit out of order.

1. Low-side pressure too low.

2. Low-side pressure too high.

Refrigerant Line."

2. Replace the clogged component.

1. Clean.

2. Get cooler.

3. Check and get recommended pressure.

4. See "3 [1] a) Fan Motor."

5. Clean.

6. Check condensing unit.

1. Replace.

2. See if Expansion Valve Bulb is mounted properly, and replace the valve if necessary.

3. OTHERS

PROBLEM POSSIBLE CAUSE REMEDY

[1] Abnormal noise a) Fan Motor 1. Bearing worn out. 1. Replace.

2. Fan blade deformed. 2. Replace fan blade.

[2] Overflow from

Reservoir (Water does not stop.)

[3] Gear Motor Fuse

blown frequently.

3. Fan blade does not move freely.

b) Compressor 1. Bearings worn out,

or cylinder valve broken.

2. Mounting pad out of position.

c) Refrigerant Lines 1. Rub or touch lines or

other surfaces.

d) Gear Motor (Ice

Making)

e) Evaporator 1. Too much pressure

a) Water Supply 1. Water pressure too b) Control Water Valve 1. Diaphragm does not c) Float Switch 1. Bad contacts. 1. Check for continuity a) Power Supply

Voltage b) Ice Making Unit 1. Bearings or Auger c) Bin Control 1. Bad contacts. 1. Check for continuity

1. Bearing or Gear worn out / damaged.

loss.

2. Scale on inside wall of Freezing Cylinder.

high. close.

1. Too high or too low. 1. Connect the unit to a

worn out.

2. Activator does not move freely.

3. Replace.

1. Replace.

2. Reinstall.

1. Replace.

2. Remove Auger. Use "SCALE AWAY" or "LIME-A-WAY" solution to clean periodically. If the water is found hard by testing, install a softener.

1. Install a pressure Reducing Valve

1. Clean or replace.

and replace. power supply of

proper voltage.

1. Replace Bearing or Auger.

and replace.

2. Clean Axle and its corresponding holes or replace Bin Control.

VI. REMOVAL AND REPLACEMENT OF COMPONENTS

IMPORTANT

Ensure all components, fasteners and thumbscrews are securely in place after the equipment is serviced.

IMPORTANT

1. The Polyol Ester (POE) oils used in R-404A units can absorb moisture quickly. Therefore it is important to prevent moisture from entering the system when replacing or servicing parts.

2. Always install a new filter drier every time the sealed refrigeration system is opened.

3. Do not leave the system open for longer than 15 minutes when replacing or servicing parts.

1. SERVICE FOR REFRIGERANT LINES

[a] REFRIGERANT RECOVERY [EXCEPT F-1000MLF(-C)]

The icemaker unit is provided with two Refrigerant Access Valves - one on the low-side and one on the high-side line. Using proper refrigerant practices recover the refrigerant from the Access Valves and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

[b] REFRIGERANT RECOVERY [F-1000MLF ONLY]

The refrigerant charge on the F-1000MLF is provided from the external Compressor Rack Assembly. In the event that service is required on the F-1000MLF, close the Suction and Liquid Line Shut-off Valves located at the rear of the unit. Attach the Service Manifold Hoses to the High-side, Low-side and Evaporator Pressure Regulator (E.P.R.) access ports to purge or evacuate the unit. To recharge the system, simply open the Suction and Liquid Line Shut-off Valves after evacuating the F-1000MLF.

[c] EVACUATION AND RECHARGE [R-404A]

1) Attach Charging Hoses, a Service Manifold and a Vacuum Pump to the system. Be sure to connect Charging Hoses to both High-side and Low-side Access Valves.

IMPORTANT

The vacuum level and vacuum pump may be the same as those for current refrigerants. However, the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils.

2) Turn on the Vacuum Pump. Never allow the oil in the Vacuum Pump to flow backward.

3) Allow the Vacuum Pump to pull down to a 29.9" Hg vacuum. Evacuating period depends on pump capacity.

4) Close the Low-side Valve and High-side Valve on the Service Manifold.

5) Disconnect the Vacuum Pump, and attach a Refrigerant Service Cylinder to the High-side line. Remember to loosen the connection, and purge the air from the Hose. See the Nameplate for the required refrigerant charge. Hoshizaki recommends only virgin refrigerant or reclaimed refrigerant which meets ARI Standard No. 700-88 be used.

6) A liquid charge is recommended for charging an R-404A system. Invert the Service Cylinder. Open the High-side, service manifold Valve.

7) Allow the system to charge with liquid until the pressures balance.

8) If necessary, add any remaining charge to the system through the Low-side. Use a throttling valve or liquid dispensing device to add the remaining liquid charge through the Low-side access port with the unit running.

9) Close the two Refrigerant Access Valves, and disconnect the Hoses and Service Manifold.

10) Cap the Access Valves to prevent a possible leak.

2. BRAZING DANGER

1. Refrigerant R-404A itself is not flammable at atmospheric pressure and temperatures up to 176° F.

2. Refrigerant R-404A itself is not explosive or poisonous. However, when exposed to high temperatures (open flames) R-404A can be decomposed to form hydrofluoric acid and carbonyl fluoride both of which are hazardous.

3. Always recover the refrigerant and store it in an approved container. Do not discharge the refrigerant into the atmosphere.

4. Do not use silver alloy or copper alloy containing Arsenic.

5. Do not use R-404A as a mixture with pressurized air for leak testing. Refrigerant leaks can be detected by charging the unit with a little refrigerant, raising the pressure with nitrogen and using an electronic leak detector.

3. REMOVAL AND REPLACEMENT OF COMPRESSOR IMPORTANT

Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made.

1) Turn off the power supply, and remove the panels.

2) Remove the Terminal Cover on the Compressor, and disconnect the Compressor Wiring.

3) Recover the refrigerant and store it in an approved container, if required by an applicable law.

4) Remove the Discharge, Suction and Access Pipes from the Compressor using brazing equipment.

WARNING

When repairing a refrigerant system, be careful not to let the burner flame contact any electrical wires or insulation.

5) Remove the Bolts and Rubber Grommets.

6) Slide and remove the Compressor. Unpack the new Compressor package. Install the new Compressor.

7) Attach the Rubber Grommets of the prior Compressor.

8) Sandpaper the Discharge, Suction and Access Pipes.

9) Place the Compressor in position, and secure it using the Bolts.

10) Remove plugs from the Discharge, Suction and Access Pipes.

11) Braze the Access, Suction and Discharge lines (Do not change this order), while purging with nitrogen gas flowing at the pressure of 3-4 PSIG.

12) Install the new Drier.

13) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.

14) Evacuate the system, and charge it with refrigerant. For the air-cooled and water-cooled models, see the Nameplate for the required refrigerant charge and type. For the remote air-cooled models, see the label on the Control Box.

15) Connect the Terminals to the Compressor, and replace the Terminal Cover in its correct position.

16) Replace the panels in their correct position, and turn on the power supply.

4. REMOVAL AND REPLACEMENT OF DRIER

IMPORTANT

Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made.

1) Turn off the power supply, and remove the panels.

2) Recover the refrigerant and store it in an approved container, if required by an applicable law.

3) Remove the Drier using brazing equipment.

4) Install the new Drier with the arrow on the Drier in the direction of the refrigerant flow. Use nitrogen gas at the pressure of 3-4 PSIG when brazing the tubings.

5) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.

6) Evacuate the system, and charge it with refrigerant. For the air-cooled and water-cooled models, see the Nameplate for the required refrigerant charge and type. For the remote air-cooled models, see the label on the Control Box.

7) Replace the panels in their correct position, and turn on the power supply.

5. REMOVAL AND REPLACEMENT OF EXPANSION VALVE IMPORTANT

Sometimes moisture in the refrigerant circuit exceeds the Drier capacity and freezes up at the Expansion Valve. Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made.

1) Turn off the power supply, and remove the panels.

2) Recover the refrigerant and store it in an approved container, if required by an applicable law.

3) Remove the Expansion Valve Bulb at the Evaporator outlet.

4) Remove the Expansion Valve Cover, and remove the Expansion Valve using brazing equipment.

5) Braze the new Expansion Valve with nitrogen gas flowing at the pressure of 3-4 PSIG.

WARNING

Always protect the valve body by using a damp cloth to prevent the valve from overheating. Do not braze with the valve body exceeding 250°F.

6) Install the new Drier.

7) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.

8) Evacuate the system. Charge it with refrigerant. For the air-cooled and water-cooled models, see the Nameplate for the required refrigerant charge and type. For the remote air-cooled models, see the label on the Control Box.

9) Attach the Bulb to the suction line. Be sure to secure the Bulb using a band and to insulate it.

10) Place the new set of Expansion Valve Covers in position.

11) Replace the panels in their correct position, and turn on the power supply.

6. REMOVAL AND REPLACEMENT OF WATER REGULATING VALVE WATER-COOLED MODEL ONLY

IMPORTANT

Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made.

1) Turn off the power supply, remove the panels and close the Water Supply Line Shutoff Valve.

2) Recover the refrigerant and store it in an approved container.

3) Disconnect the Capillary Tube using brazing equipment.

4) Disconnect the Flare-connections of the valve.

5) Remove the screws and the valve from the Bracket.

6) Install the new valve, and braze the Capillary Tube.

7) Install the new Drier.

8) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.

9) Connect the Flare-connections.

10) Evacuate the system, and charge it with refrigerant. See the Nameplate for the required refrigerant charge and type.

11) Open the Water Supply Line Shut-off Valve, and turn on the power supply.

12) Check for water leaks.

13) See “IV. 1. ADJUSTMENT OF WATER REGULATING VALVE.” If necessary, adjust the valve.

14) Replace the panels in their correct position.

7. REMOVAL AND REPLACEMENT OF CONDENSING PRESSURE REGULATOR (C.P.R.) - REMOTE AIR-COOLED MODEL ONLY

IMPORTANT

Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made.

1) Turn off the power supply.

2) Remove the panels from the remote condenser unit.

3) Recover the refrigerant and store it in an approved container.

4) Remove the C.P.R. using brazing equipment.

5) Braze the new C.P.R. with nitrogen gas flowing at the pressure of 3 - 4 PSIG.

WARNING

Always protect the C.P.R. body by using a damp cloth to prevent the C.P.R. from overheating. Do not braze with the C.P.R. body exceeding 250°F.

6) Install the new Drier in the icemaker.

7) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.

8) Evacuate the system and charge it with refrigerant. See the label on the Control Box in the icemaker.

9) Replace the panels in their correct position.

10) Turn on the power supply.

8. REMOVAL AND REPLACEMENT OF EVAPORATOR ASSEMBLY

1) Turn off the power supply.

2) Remove the panels.

3) Move the Flush Switch to the "FLUSH" position.

4) Turn on the power supply and drain out all water from the water line.

5) Turn off the power supply.

6) Remove the Band connecting the Spout with the Chute Assembly.

7) Remove the three Thumbscrews and take off the Spout from the Evaporator.

CUTTER

8) Remove the Bolt and lift off the Cutter.

9) Remove the Rubber O-ring and the Nylon Ring at the top of the Evaporator.

EXTRUDING HEAD

10) Remove the four Socket Head Cap Screws and lift off the Extruding Head.

11) Replace the Bearing inside the Extruding Head, if it exceeds the wear tolerance of 0.02" or is scratched.

Note: Replacing the Bearing requires a bearing press adaptor. If it is not available,

replace the whole Extruding Head.

AUGER

12) Lift off the Auger. If the area in contact with the Bearing is worn out or the Blade scratched, replace the Auger.

EVAPORATOR

Note: Skip the following steps 13) through 15) when the Evaporator does not need

replacement.

13) Recover the refrigerant and store it in an approved container, if required by an applicable law.

IMPORTANT

Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made.

14) Remove the Bulb of the Expansion Valve.

15) Disconnect the brazing-connections of the Expansion Valve and the Copper Tube - Low Side from the Evaporator, using brazing equipment.

16) Remove the two Truss Head Machine Screws and the Strap securing the Evaporator.

17) Disconnect the three Hoses from the Evaporator.

18) Remove the four Socket Head Cap Screws securing the Evaporator with the BearingLower.

19) Lift off the Evaporator.

BEARING-LOWER AND MECHANICAL SEAL

20) The Mechanical Seal consists of two parts. One moves along with the Auger, and the other is fixed on the Bearing-Lower. If the contact surfaces of these two parts are worn or scratched, the Mechanical Seal may cause water leaks and should be replaced.

21) Remove the O-ring on the Bearing-Lower.

22) Remove the four Bolts and the Bearing-Lower from the Gear Motor. Replace the Bearing inside the Bearing-Lower, if it exceeds the wear tolerance of 0.02" or is scratched.

Note: Replacing the Bearing requires a bearing press adaptor. If it is not available,

replace the whole Bearing-Lower.

GEAR MOTOR

23) Remove the Coupling-Spline on the Gear Motor Shaft.

24) Remove the Barrier on the top of the Gear Motor.

25) Remove the three Socket Head Cap Screws securing the Gear Motor.

26) Assemble the removed parts in the reverse order of the above procedure.

WARNING

Be careful not to scratch the surface of the O-ring, or it may cause water leaks. Handle the Mechanical Seal with care not to scratch nor to contaminate its contact surface.

27) When replacing the Evaporator; (a) Braze the new Evaporator with nitrogen gas flowing at the pressure of 3-4 PSIG. (b) Replace the Drier. (c) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles. (d) Evacuate the system. Charge it with refrigerant. For the air-cooled and water-

cooled models, see the Nameplate for required refrigerant charge and type. For the remote air-cooled models, see the label on the Control Box.

28) Move the Flush Switch to the “ICE” position.

29) Replace the panels in their correct position.

30) Turn on the power supply.

Rubber O-ring Nylon Ring Bolt Washer

Auger

Mechanical Seal

O-ring Bearing

- Lower

Cutter

Extruding Head

Washer

Socket Head Cap Screw

Evaporator

Bolt

Washer

Coupling

- Spline

Washer Socket Head

Cap Screw

Barrier

Gear Motor

9. REMOVAL AND REPLACEMENT OF F AN MOT O R

1) Turn off the power supply and remove the panels.

2) Remove the wire connectors from the Fan Motor leads.

3) Remove the Fan Motor Bracket and Fan Motor.

4) Install the new Fan Motor.

5) Replace the Fan Motor Bracket and the wire connectors.

6) Replace the panels in their correct position, and turn on the power supply.

10. REMOV AL AND REPLACEMENT OF CONTROL WA TER VAL VE

1) Turn off the power supply, remove the panels and close the Water Supply Line Shutoff Valve.

2) Disconnect the Terminals from the Control Water Valve.

3) Loosen the Fitting Nut on the Control Water Valve Inlets, and remove the Control Water Valve. Do not lose the Packings inside the Fitting Nut.

4) Remove the Water Supply Hose from the Control Water Valve.

5) Install the new Control Water Valve.

6) Assemble the removed parts in the reverse order of the above procedure.

7) Open the Water Supply Line Shut-off Valve.

8) Check for water leaks.

9) Replace the panels in their correct position, and turn on the power supply.

1 1. REMOVAL AND REPLACEMENT OF FLUSH WATER VALVE

1) Turn off the power supply, remove the panels and close the Water Supply Line Shutoff Valve.

2) Remove the Clamp and disconnect the Hose from the Flush Water Valve. Note: Water may still remain inside the Evaporator. Be sure to drain the water into the

Drain Pan.

3) Disconnect the Terminals from the Flush Water Valve.

4) Remove the Flush Water Valve from the Bracket.

5) Remove the Drain Pipe from the Flush Water Valve.

6) Connect the Drain Pipe to the new Flush Water Valve, and place the valve in position.

7) Connect the Hose to the Flush Water Valve and secure it with the Clamp.

8) Pour water into the Reservoir, and check for water leaks on the Flush Water Valve.

9) Open the Water Supply Line Shut-off Valve, and turn on the power supply.

10) Move the Flush Switch to the “ICE” position.

11) Check for water leaks.

12) Move the Flush Switch to the “FLUSH” position, and make sure water is flushing.

13) Move the Flush Switch to the “ICE” position.

14) Replace the panels in their correct position.

VII. MAINTENANCE AND CLEANING INSTRUCTIONS

IMPORTANT

Ensure all components, fasteners and thumbscrews are securely in place after any maintenance or cleaning is done to the equipment.

1. PREPARING THE ICEMAKER FOR LONG STORAGE

W ARNING

When shutting off the icemaker for an extended time, drain out all water from the water line and remove the ice from the Storage Bin. The Storage Bin should be cleaned and dried. Drain the icemaker to prevent damage to the water supply line at sub-freezing temperatures, using air or carbon dioxide. Shut off the icemaker until the proper ambient temperature is resumed.

[Air-cooled and Remote Air-cooled Models]

1) Run the icemaker with the Water Supply Line Shut-off Valve closed.

2) Open the Drain Valve and blow out the water inlet line by using air pressure.

3) Turn off the power supply.

4) Remove the Front Panel.

5) Move the Flush Switch on the Control Box to the “FLUSH” position.

6) Turn on the power supply, and then drain out all water from the water line.

7) Turn off the power supply.

8) Turn off the Power Switch on the Control Box.

9) Replace the Front Panel in its correct position.

10) Close the Drain Valve.

11) Remove all ice from the Storage Bin, and clean the bin.

[Water-cooled Models]

1) Turn off the power supply and wait for 3 minutes.

2) Turn on the power supply and wait for 20 seconds.

3) Close the Water Supply Line Shut-off Valve.

4) Open the Drain Valve and quickly blow the water supply line from the Drain Valve to drain water in the Condenser.

5) Follow the above steps 3) through 11) in [Air-cooled and Remote Air-cooled Models].

2. CLEANING INSTRUCTIONS

IMPORTANT

Ensure all components, fasteners and thumbscrews are securely in place after any maintenance or cleaning is done to the equipment.

1. HOSHIZAKI recommends cleaning this unit at least once a year. More frequent cleaning, however, may be required in some existing water conditions.

2. To prevent injury to individuals and damage to the icemaker, do not use ammonia type cleaners.

3. Always wear liquid-proof gloves for safe handling of the cleaning and sanitizing solution. This will prevent irritation in case the solution comes into contact with skin.

W ARNING

<STEP 1> Dilute the solutions with water as follows. Cleaning solution: 4.8 fl. oz. of recommended cleaner Hoshizaki “Scale Away” or

“LIME-A-WAY” (Economics Laboratory, Inc.) with 0.8 gal. of water. This is a minimum amount. Make more solution, if necessary.

Sanitizing solution: 2.5 fl. oz. of a 5.25% sodium hypochlorite solution (chlorine bleach)

with 5 gal. of water.

IMPORTANT

For safety and maximum effectiveness, use the solution immediately after dilution.

<STEP 2> Use the cleaning solution to remove lime deposits in the water system.

1) Turn off the power supply.

2) Close the Water Supply Line Shut-off Valve.

3) Remove all ice from the Storage Bin.

4) Remove the Front Panel and the Top Panel.

5) Move the Flush Switch to the “FLUSH” position. 69

6) Turn on the power supply and drain out all water from the water line.

7) Turn off the power supply.

8) Remove the Control Water Valve by releasing the Fitting Nut. Do not lose the Packing.

9) Remove the Cover of the Reservoir.

10) Fill the Reservoir with the cleaning solution.

11) Replace the Cover of the Reservoir and the Control Water Valve in their correct position. Note: This unit is designed to start operating when the Reservoir is filled with water.

12) Move the Flush Switch to the “ICE” position.

13) Replace the Top Panel and the Front Panel in their correct position.

14) Allow the icemaker to set for about 10 minutes before the operation. Then, turn on the power supply, and make ice using the solution until the icemaker stops icemaking.

15) Remove the Front Panel.

16) Move the Flush Switch to the “FLUSH” position to drain the cleaning solution.

17) Move the Flush Switch to the “ICE” position.

18) Replace the Front Panel in its correct position.

19) Open the Water Supply Line Shut-off Valve, and supply water to the Reservoir.

20) Turn off the power supply when the Gear Motor starts.

21) Drain out all water from the water line. See 4) through 7).

<STEP 3> Use 3/4 gal. of the sanitizing solution to sanitize the icemaker.

1) Close the Water Supply Line Shut-off Valve.

2) Remove the Control Water Valve by releasing the Fitting Nut.

3) Remove the Cover of the Reservoir.

4) Fill the Reservoir with the sanitizing solution. 70

5) Replace the Cover of the Reservoir and the Control Water Valve in their correct position.

6) Move the Flush Switch to the “ICE” position.

7) Replace the Top Panel and the Front Panel in their correct position.

8) Allow the icemaker to set for about 10 minutes before the operation. Then, turn on the power supply, and make ice using the solution until the icemaker stops icemaking.

9) Remove the Front Panel.

10) Move the Flush Switch to the “FLUSH” position to drain the sanitizing solution.

11) Move the Flush Switch to the “ICE” position.

12) Replace the Front Panel in its correct position.

13) Open the Water Supply Line Shut-off Valve, and supply water to the Reservoir.

14) Turn off the power supply when the Gear Motor starts.

15) Drain out all water from the water line. See 4) through 7) in STEP 2.

16) Move the Flush Switch to the “ICE” position.

<STEP 4> Use the sanitizing solution to sanitize removed parts.

1) Remove the Thumbscrew securing the Bin Control Switch on the Chute Assembly.

2) Remove the Band connecting the Spout with the Chute Assembly, and take out the Chute Assembly from the icemaker.

3) Remove the Gasket at the bottom of the Ice Chute and another at the Spout.

4) Remove the three Ties and the Insulation of the Chute.

5) Remove the six Wing Nuts and two Baffles.

IMPORTANT

When installing the Baffles, make sure that the bent surface (the one without the studs) faces the Activator so that the bent surface can guide the ice to the center of the Activator.

6) Remove the two Thumbscrews, Plate, and Gasket at the top of the Ice Chute, and then remove the Bin Control Assembly by sliding it slightly toward the Spout and lifting it off.

7) Disassemble the Bin Control Assembly by removing the two Snap Pins, Shaft and Activator.

8) Remove the three Thumbscrews and the Spout.

9) Remove the Rubber O-ring and Nylon Ring at the top of the Cylinder.

10) Soak or wipe the removed parts.

11) Rinse these parts thoroughly.

IMPORTANT

If the solution is left on these parts, they will rust.

12) Replace the removed parts and the panels.

13) Turn on the power supply and run the icemaker.

14) Turn off the power supply after 30 minutes.

15) Pour warm water into the Storage Bin to melt all ice, and then clean the Bin Liner with the solution.

16) Flush out any solution from the Storage Bin.

17) Turn on the power supply and start the automatic icemaking process.

IMPORTANT

1. After cleaning, do not use ice made from the sanitizing solution. Be careful not to leave any solution in the Storage Bin.

2. Follow carefully any instructions provided with the bottles of cleaning or sanitizing solution.

3. Never run the icemaker when the Reservoir is empty.

3. MAINTENANCE

1. This icemaker must be maintained individually, referring to the instruction manual and labels provided with the icemaker.

2. To have the optimum performance of this icemaker, the following consumable parts need periodic inspection, maintenance and replacement:

These parts should be inspected at least once a year or every 10,000 hours of operation. Their service life, however, depends on water quality and environment. More frequent inspection and maintenance are recommended.

IMPORTANT

Extruding Head Housing Gear Motor Auger Mechanical Seal

Consult with your local distributor about inspection and maintenance service. To obtain the name and phone number of your local distributor, call Hoshizaki Technical Support at 1-800-233-1940.

1) Stainless Steel Exterior To prevent corrosion, wipe the exterior occasionally with a clean and soft cloth. Use

a damp cloth containing a neutral cleaner to wipe off oil or dirt build up.

2) Storage Bin and Scoop

• Wash your hands before removing ice. Use the plastic scoop provided (Bin accessory).

• The Storage Bin is for ice use only. Do not store anything else in the bin.

• Keep the scoop clean. Clean using a neutral cleaner and rinse thoroughly.

• Clean the bin liner using a neutral cleaner. Rinse thoroughly after cleaning. Wash your hands before removing ice. Use the plastic scoop provided (Bin accessory).

3) Air Filter (Air-cooled model only) A plastic mesh air filter removes dirt or dust from the air, and keeps the Condenser

from getting clogged. As the filter gets clogged, the icemaker’s performance will be reduced. Check the filter at least twice a month. When clogged, use warm water and a neutral cleaner to wash the filter.

4) Condenser (Except water-cooled model) Check the Condenser once a year, and clean if required by using a brush or vacuum

cleaner. More frequent cleaning may be required depending on the location of the icemaker.

Hoshizaki F-1000MWF-C, F-1000MLF-C, F-1000MRF-C, F-1000MAF-C User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual