Hoshizaki DKM-500BWH User Manual

Hoshizaki
Hoshizaki America, Inc.
“A Superior Degree
of Reliability”
www.hoshizaki.com
Models DKM-500BAH DKM-500BWH
PARTS LIST
Number: 71253 Issued: 11-2-2001 Revised: 2-21-2011
CONTENTS
Auxiliary Codes ...................................................................................................................... 3
Note About Ordering Parts .................................................................................................... 3
Material Abbreviations ........................................................................................................... 4
A. Ice Dispenser Assembly .................................................................................................... 5
DKM-500BAH .................................................................................................................... 5
DKM-500BWH ................................................................................................................... 8
B. Refrigeration Unit .............................................................................................................11
DKM-500BAH ...................................................................................................................11
DKM-500BWH ................................................................................................................. 17
C. Water Circuit .................................................................................................................... 21
D. Control Box Assembly ...................................................................................................... 24
DKM-500BAH .................................................................................................................. 24
DKM-500BWH ................................................................................................................. 26
E. Bin Assembly ................................................................................................................... 28
F. Bin Cover Assembly ......................................................................................................... 30
G. Front Panel Assembly ..................................................................................................... 31
H. Label Location ................................................................................................................. 32
J. Fan Motor Assembly ......................................................................................................... 34
DKM-500BAH .................................................................................................................. 34
K. Mechanism Assembly ...................................................................................................... 35
L. Solenoid Assembly .......................................................................................................... 37
M. Shutter Assembly ............................................................................................................ 39
N. Gear Motor Assembly ...................................................................................................... 40
P. Accessories and Packaging ............................................................................................. 41
2

Auxiliary Codes

DKM-500BAH R-0 January 2006
R-1 April 2006 S-0 January 2007 S-1 May 2007 T-0 March 2008 T-1 July 2008 U-0 January 2009 U-1 October 2009 V-0 January 2010 V-5 February 2010 V-6 July 2010 V-7 August 2010 A-5 February 2011 A-6 March 2011
DKM-500BWH T-0 February 2008 T-1 August 2008 U-0 January 2009 U-1 August 2009 V-0 January 2010 V-5 February 2010 V-6 July 2010 V-7 October 2010 A-5 January 2011 A-6 March 2011
Auxiliary Code Breakdown
The auxiliary code is the rst two characters in the serial number. The rst character indicates the year. Years progress or regress in alphabetical order. The series runs from "A" through "V" and the letters "I" and "O" are skipped. The second character indicates signicant part changes within a year. Base is "0" and this number advances for each change. In cases where there is a letter in parentheses, this designates the month. This is the last character in the serial number. The series runs from "(A)" through "(M)" and the letter "(I)" is skipped. This designation is only included when identifying a parts change within an auxiliary code.

Note About Ordering Parts

Most assemblies cannot be ordered as complete units; parts in the assemblies generally must be ordered separately.
3

Material Abbreviations

ALUMINUM AL = Aluminum
COPPER CU = Copper
PLASTIC
ABS = Acrylonitrile -butadiene-styrene AC = Polyacetal EVA = Ethylene vinyl acetate PA = Polyamide = Nylon PC = Polycarbonate PE = Polyethylene PES = Polyester PETP = Polyethylene terephthalate = Tetlon PP = Polypropylene PS = Polystyrene PTFE = Polytetrauoroethylene = Teon PUR = Polyurethane PVC = Polyvinyl chloride
RUBBER
VN = Vinyl Nitrile EPDM = EP rubber NBR = Nitrile butadiene rubber NR = Natural rubber NP = Neoprene SI.R = Silicone rubber SY.R = Synthetic rubber EPH = Epichlorohydrin
STEEL
GS = Galvanized steel SS = Stainless steel PS = Plated steel PAS = Primed steel
4

A. Ice Dispenser Assembly

DKM-500BAH

R-0 to A-6
11
11a
25
13
F1
F
4a
4
26
9a
9
16
10
G
34a
34
Louver located more slightly towards front on 3A4355A01
10a
G1
H
33
33a
29
C
32
31
36
14
1
27
15
30
65
14a
1a
28
E1
2a
3a
E2
8
12a
12
E
2
7
3
B
17
17a
23
18
24
18a
22
21
19
5
20
D
D1
10
9
10a
9a
16
35
Title: A. Ice Dispenser Assembly Model: DKM-500BAH
Required Number
U-1
Index
No. Description
B Refrigeration Unit - 1A1071A01 1 1 1 1 -
C Water Circuit - 2A3808A01 1 1 1 1 -
D Control Box Assembly - 2A3608A01 1 1 1 1 -
D1 FT Screw 4×8, SS 7F32-0408 4 4 4 4 4 4 4
E Bin Assembly - 2A3581A01 1 1 -
E1 Hex Bolt w/Washer (LF) 8×20, SS 7B0230820 4 4 4 4 4 4 4 E2 FT Screw 4×8, SS 7F32-0408 3 3 3 3 3 3 5
F Bin Cover Assembly - 3A3877A01 1 1 1 1 1 1 1
F1 Thumbscrew ABS, SS 434168G02 3 3 3 3 3 3 3
G Front Panel Assembly - 3A3582A01 1 1 1 1 1 1 1
G1 FT Screw 4×8, SS 7F32-0408 1 1 1 1 1 1 1
H Label Location - 2A3768A01 1 1 1 1 1 -
Material or Model Number Part Number
1A1071A02 1 ­1A2041A01 1 1
2A5136A01 1 ­2A5136A03 1 1
2A3608A02 1 ­2A6095A02 1 1
2A3581A02 1 1 1 1 ­2A3581A03 1
2A6099A03 1 1
R-0 R-1
S-0 S-1 T- 0
T- 1
U-0
to
V-6
V-7 A-5 A-6
1 Frame - 1A1177G01 1 1 1 1 -
Frame (includes item 36) 1A1177G02 1 1 1
1a FT Screw 4×8, SS 7F32-0408 3 3 3 3 3 3 3
2 Rear Frame (A) - 2A3527-01 1 1 1 1 1 1 1
2a FT Screw 4×8, SS 7F32-0408 7 7 7 7 7 7 7
3 Side Frame (R) - 1A1075-01 1 1 1 1 -
1A1878-01 1 1 1
3a FT Screw 4×8, SS 7F32-0408 5 5 5 5 5 5 5
4 Side Frame (L) - 3A3584-01 1 1 1 1 1 1 1
4a FT Screw 4×8, SS 7F32-0408 4 4 4 4 4 4 4
5 Square Washer Brass 433537-02 1 1 1 1 1 1 1 6 Ground Screw - 433304-02 1 1 1 1 1 1 1 7 Bushing SR-7K-2 420472-02 1 1 1 1 1 1 1 8 Power Supply Cord - 4A0520-01 1 1 1 1 1 1 1 9 Side Panel (includes 1 of item
10 and 3 of item 10a)
9a FT Screw 4×8, SS 7F32-0408 11 -
10 Louver 1A0547-01 2 2 2 2 2 2 2
10a Push Retainer 4A2414-01 6 6 6 6 6 6 6
11 Side Panel-(L1) SS 2A3532G01 1 1 1 1 1 1 1
11a FT Screw 4×8, SS 7F32-0408 1 1 1 1 1 1 1
12 Side Panel-(R1) SS 2A3529G01 1 1 1 1 1 1 1
12a FT Screw 4×8, SS 7F32-0408 1 1 1 1 1 1
13 Top Panel Assembly - 3A3583G01 1 1 1 1 1 1 1
- 3A3744A01 2 ­1 1 1 1 1 1
6 6 6 6 6 6
1
6
Title: A. Ice Dispenser Assembly Model: DKM-500BAH
Required Number
U-1
Index
No. Description
14 Rear Panel - 3A3586-01 1 1 1 1 1 1 1
14a FT Screw 4×8, SS 7F32-0408 4 4 4 4 4 4 4
15 Hook - 4A3984-01 1 1 1 1 1 1 1 16 Air Filter - 2A2062G01 2 2 2 2 2 2 2 17 Drain Pan Assembly - 2A3522G01 1 1 1 1 1 1 1
17a FT Screw 4×8, SS 7F32-0408 4 4 4 4 4 4 4
18 Fitting-Drain - 438729-01 1 1 1 1 1 1 1
18a Truss Head Screw 5×8, SS 7C32-0508 2 2 2 2 2 2 2
19 Tee P VC 4A0525-05 1 1 1 1 1 1 1 20 Hose Clamp 2346 HC 1250 4A2017-03 4 4 4 4 4 4 4 21 Vinyl Hose-Clear L=195 4A0658L01 1 1 1 1 1 1 1 22 Vinyl Hose-Clear L=170 4A0658L01 1 -
23 Vinyl Hose L=550 7716-2025 1 1 1 1 1 1 1 24 Hose Clamp 2338 HC 953 4A2017-01 2 2 2 2 2 2 2 25 Insulation Panel - 2A0664G01 1 1 1 1 1 1 1 26 Top Insulation - 215730G01 1 1 1 1 1 1 1
27 Wire Saddle VWS4274-C 4A0338-03 5 5 5 5 5 5 5 28 Evaporator Bracket - 4A4068-01 1 1 1 1 ­29 Bushing OCB-875 428394-04 1 1 1 1 1 1 1 30 Bushing SB-1500-21 420470-06 1 1 1 1 1 1 1 31 Rubber Gasket L=50 4A0662L01 1 1 1 1 1 1 1 32 Front Panel Support - 4A4133G01 1 1 1 1 1 1 1 33 Evaporator Case - 2A3586G01 1 1 1 1 1 1 1
33a FT Screw 4×8, SS 7F32-0408 4 4 4 4 4 4 4
34 Side Panel (L) (includes 1 of
item 10 and 3 of item 10a)
34a FT Screw 4×8, SS 7F32-0408 5 5 5 5 5 5
35 Locking Hole Plug - 4A0586-04 1 1 1 1 36 Compressor Base Assembly - 4A4835G01 1 1 1
Material or Model Number Part Number
L=192 1 1 1 1 1 1
- 3A4355A01 1 1 1 1 1 1
R-0 R-1
S-0 S-1 T- 0
T- 1 U-0
to
V-6
V-7 A-5 A-6
7
A. Ice Dispenser Assembly

DKM-500BWH

T-0 to A-6
11a
11
25
F
13
F1
4a
4
9a
9
26
H
10
10a
15
E
E1
2
E2
2a
C
7
29
30
27
14
28
14a
12a
12
65
8
3
3a
17
G
17a
G1
23
18
24
18a
22
21
19
20
16
8
D
D1
31
B
33
9
9a
1a
1
32
Title: A. Ice Dispenser Assembly Model: DKM-500BWH
Required Number
U-1
V-6
Index
No. Description
B Refrigeration Unit - 1A1480A01 1 1 -
C Water Circuit - 2A3808A02 1 1 -
D Control Box Assembly - 2A4574A01 1 1 -
D1 FT Screw 4×8, SS 7F32-0408 4 4 4 4 4
E Bin Assembly - 2A3581A02 1 1 1 1 -
E1 Hex Bolt w/Washer (LF) 8×20, SS 7B0230820 4 4 4 4 4
E2 FT Screw 4×8, SS 7F32-0408 3 3 3 3 5
F Bin Cover Assembly - 3A3877A01 1 1 1 1 1
F1 Thumbscrew ABS, SS 434168G02 3 3 3 3 3
G Front Panel Assembly - 3A3582A01 1 1 1 1 1
G1 FT Screw 4×8, SS 7F32-0408 1 1 1 1 1
H Label Location - 2A3768A02 1 1 1 -
Material or Model Number Part Number
1A1480A02 1 ­1A2086A01 1 1
2A5136A02 1 1 1
2A4574A02 1 ­2A6214A01 1 1
2A3581A03 1
2A6099A02 1 1
T- 0
T- 1
U-0
to
V-5
to
A-5 A-6
1 Frame - 1A1177G01 1 1 -
Frame (includes item 33) 1A1177G02 1 1 1
1a FT Screw 4×8, SS 7F32-0408 3 3 3 3 3
2 Rear Frame (A) - 2A3527-01 1 1 1 1 1
2a FT Screw 4×8, SS 7F32-0408 7 7 7 7 7
3 Side Frame (R) - 1A1075-01 1 1 -
1A1878-01 1 1 1
3a FT Screw 4×8, SS 7F32-0408 5 5 5 5 5
4 Side Frame (L) - 3A3584-01 1 1 1 1 1
4a FT Screw 4×8, SS 7F32-0408 4 4 4 4 4
5 Square Washer Brass 433537-02 1 1 1 1 1 6 Ground Screw - 433304-02 1 1 1 1 1 7 Bushing SR-7K-2 420472-02 1 1 1 1 1 8 Power Supply Cord - 4A0520-01 1 1 1 1 1
9 Side Panel w/clip - 4A4483G01 2 2 2 2 2 9a FT Screw 4×8, SS 7F32-0408 11 11 11 11 11 10 Evaporator Case - 2A3586G01 1 1 1 1 1
10a FT Screw 4×8, SS 7F32-0408 4 4 4 4 4
11 Side Panel-(L1) SS 2A3532G01 1 1 1 1 1
11a FT Screw 4×8, SS 7F32-0408 1 1 1 1 1
12 Side Panel-(R1) SS 2A3529G01 1 1 1 1 1
12a FT Screw 4×8, SS 7F32-0408 1 1 1 1 1
13 Top Panel Assembly - 3A3583G01 1 1 1 1 1 14 Rear Panel - 2A4484-01 1 1 1 1 1
14a FT Screw 4×8, SS 7F32-0408 4 4 4 4 4
15 Hook - 4A3984-01 1 1 1 1 1
9
Title: A. Ice Dispenser Assembly Model: DKM-500BWH
Required Number
U-1
V-6
Index
No. Description
Front Panel Suppport - 4A4133G01
16
17 Drain Pan Assembly - 2A3522G01 1 1 1 1 1
17a FT Screw 4×8, SS 7F32-0408 4 4 4 4 4
18 Drain Fitting - 438729-01 1 1 1 1 1
18a Truss Head Screw 5×8, SS 7C32-0508 2 2 2 2 2
19 Tee P VC 4A0525-05 1 1 1 1 1
20 Hose Clamp 2346 HC 1250 4A2017-03 4 4 4 4 4 21 Vinyl Hose-Clear L=195 4A0658L01 1 1 1 1 1 22 Vinyl Hose-Clear L=192 4A0658L01 1 1 1 1 1 23 Vinyl Hose L=550 7716-2025 1 1 1 1 1 24 Hose Clamp 2338 HC 953 4A2017-01 2 2 2 2 2 25 Front Insulation - 2A0664G01 1 1 1 1 1 26 Top Insulation - 215730G01 1 1 1 1 1 27 Wire Saddle VWS4274-C 4A0338-03 5 5 5 5 5 28 Evaporator Bracket - 4A4068-01 1 1 ­29 Bushing OCB-875 428394-04 1 1 1 1 1 30 Bushing SB-1500-21 420470-06 1 1 1 1 1 31 Rubber Gasket L=50 4A0662L01 1 1 1 1 1 32 Locking Hole Plug - 4A0586-04 1 1 1 1 33 Compressor Base Assembly - 4A4835G01 1 1 1
Material or Model Number Part Number
T- 1
to
to
T- 0
U-0
V-5
A-5 A-6
1 1 1 1 1
10

B. Refrigeration Unit

1/2 DKM-500BAH
R-0 to V-6
40
24
39
27
27a
35
34
38
7
11
1a1
B. Refrigeration Unit
2/2 DKM-500BAH
R-0 to V-6
12
13
19
20
3736
28
29
29a
29b
15
21
22
42
U-1 and Later
J
J1
18
33a
33
41
R-0 to U-0
14
17
16
30
3
4
5
6
23
25 26
8
10
9a
9
8a
31
31a
32
12
11
2b
2c
2a
2
B. Refrigeration Unit
1/2 DKM-500BAH
V-7 to A-6
24
27
27a
33
33a
34
J
38
9
J1
42
9a
8
35 38
35
38
13
30
2c
2a
2
2b
4 6
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