Hoshizaki CF2SHS, CF3SHS, CF3SFS, CF1SHSL, CF1SFSL User Manual

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Hoshizaki
Commercial Series Refrigerated Kitchen Equipment
Models Reach-In S-Series
“A Superior Degree
of Reliability”
www.hoshizaki.com
SERVICE MANUAL
Number: 73207 Issued: 8-3-2015 Revised: 11-20-2015
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WARNING
Only qualied service technicians should install and service the appliance. To obtain the name and phone number of your local Hoshizaki Certied Service Representative, visit www.hoshizaki.com. No service should be undertaken until the technician has thoroughly read this Service Manual. Failure to service and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage. Proper installation is the responsibility of the installer. Product failure or property damage due to improper installation is not covered under warranty.
Hoshizaki provides this manual primarily to assist qualied service technicians in the service and maintenance of the appliance.
Should the reader have any questions or concerns which have not been satisfactorily addressed, please call, send an e-mail message, or write to the Hoshizaki Technical Support Department for assistance.
Phone: 1-800-233-1940; (770) 487-2331 Fax: 1-800-843-1056; (770) 487-3360
E-mail: techsupport@hoshizaki.com
HOSHIZAKI AMERICA, INC. 618 Highway 74 South Peachtree City, GA 30269 Attn: Hoshizaki Technical Support Department
Web Site: www.hoshizaki.com
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem.
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IMPORTANT
This manual should be read carefully before the appliance is serviced. Read the warnings and guidelines contained in this manual carefully as they provide essential information for the continued safe use, service, and maintenance of the appliance. Retain this manual for any further reference that may be necessary.
CONTENTS
Important Safety Information ................................................................................................. 4
I. General Information ............................................................................................................ 7
A. Construction .................................................................................................................. 7
B. Refrigeration Flow Chart ............................................................................................... 8
II. Sequence of Operation and Service Diagnosis ................................................................. 9
A. Sequence of Operation Flow Charts ............................................................................. 9
1. Refrigerator .............................................................................................................. 9
2. Freezer .................................................................................................................. 10
B. Service Diagnosis ........................................................................................................11
1. Refrigerator ............................................................................................................ 12
2. Freezer .................................................................................................................. 14
C. Control Module Check ................................................................................................. 19
D. Thermistor Check ........................................................................................................ 20
E. Diagnostic Tables ........................................................................................................ 21
III. Controls and Adjustments ............................................................................................... 23
A. Control Module ............................................................................................................ 23
1. Display Icons ...................................................................................................... 23
2. Display Layout .................................................................................................... 23
3. Control Module Connections ............................................................................... 24
B. Temperature ............................................................................................................... 25
1. Default Settings ...................................................................................................... 25
2. Temperature Setpoint ............................................................................................ 25
3. Changing the Temperature Display Scale (°F or °C) ............................................. 25
C. Defrost ........................................................................................................................ 26
D. Alarm Safeties ............................................................................................................. 26
E. Safety Devices ............................................................................................................ 27
F. Mullion/Perimeter Heater ............................................................................................. 27
IV. Replacement of Components ......................................................................................... 28
A. Service for Refrigerant Lines ....................................................................................... 28
B. Important Notes for Component Replacement ............................................................ 31
C. Door Reversal ............................................................................................................. 31
V. Maintenance .................................................................................................................... 32
VI. Preparing the Appliance for Periods of Non-Use ............................................................ 33
VII. Disposal ......................................................................................................................... 34
VIII. Technical Information .................................................................................................... 35
A. Electrical and Refrigerant Data ................................................................................... 35
B. Wiring Diagrams .......................................................................................................... 36
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Important Safety Information

Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, or damage to the appliance or damage to property.
WARNING Indicates a hazardous situation which could result in death or
serious injury.
NOTICE Indicates a situation which could result in damage to the
appliance or property.
IMPORTANT Indicates important information about the use and care of the
appliance.
WARNING
The appliance should be destined only to the use for which it has been expressly conceived. Any other use should be considered improper and therefore dangerous. The manufacturer cannot be held responsible for injury or damage resulting from improper, incorrect, and unreasonable use. Failure to service and maintain the appliance in accordance with this manual will adversely affect safety, performance, component life, and warranty coverage.
To reduce the risk of death, electric shock, serious injury, or re, follow basic precautions including the following:
• Only qualied service technicians should install and service the appliance.
• The appliance must be installed in accordance with applicable national, state, and local codes and regulations.
• The appliance requires an independent power supply of proper capacity. Seethe nameplate for electrical specications. Failure to use an independent power supply of proper capacity can result in a tripped breaker, blown fuse, or damage to existing wiring. This could lead to heat generation or re.
• To reduce the risk of electric shock, do not touch the plug or power switch with damp hands.
• Make sure the power switch is in the "OFF" position before plugging in or unplugging the appliance to reduce the risk of electric shock.
• Before servicing, move the power switch to the "OFF" position. Unplug the appliance from the electrical outlet.
For 115VAC Models
THE APPLIANCE MUST BE GROUNDED: The appliance is equipped with a NEMA5-15 three-prong grounding plug to reduce the risk of potential shock hazards. It must be plugged into a properly grounded, independent 3-prong wall outlet. If the outlet is a 2-prong outlet, it is your personal responsibility to have a qualied electrician replace it with a properly grounded, independent 3-prong wall outlet. Do not remove the ground prong from the plug and do not use an adapter plug. Failure to follow these instructions may result in death, electric shock, or re.
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WARNING, continued
For 208-230VAC Models
THE APPLIANCE MUST BE GROUNDED: The appliance is equipped with a
NEMA L14-20 four-prong locking, grounding plug to reduce the risk of potential shock hazards. It must be plugged into a properly grounded, independent 4-prong wall outlet. If the outlet is a 3-prong outlet or a 4-prong non-locking outlet, it is your personal responsibility to have a qualied electrician replace it with a properly grounded, independent 4-prong locking wall outlet. Do not remove the ground prong from the plug and do not use an adapter plug. After plugging in, twist the plug clockwise to lock it into place. Failure to follow these instructions may result in death, electric shock, or re.
For All Models
• The GREEN ground wire in the factory-installed power cord is connected to the appliance. If it becomes necessary to remove or replace the power cord, be sure to connect the power cord's ground wire.
• Do not use an extension cord.
• Do not use an appliance with a damaged power cord. The power cord should not be altered, jerked, bundled, weighed down, pinched, or tangled. Such actions could result in electric shock or re. To unplug the appliance, be sure to pull the plug, not the cord, and do not jerk the cord. Before unplugging a 4-prong plug, rotate the plug counter-clockwise to unlock it.
• Do not splash, pour, or spray water directly onto or into the appliance. This might cause short circuit, electric shock, corrosion, or failure.
• Do not make any alterations to the appliance. Alterations could result in electric shock, injury, re, or damage to the appliance.
• The appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Children should be properly supervised around the appliance.
• Do not climb, stand, or hang on the appliance or door or allow children or animals to do so. Do not climb into the appliance or allow children or animals to do so. Death or serious injury could occur or the appliance could be damaged.
• Be careful not to pinch ngers when opening and closing the door. Be careful when opening and closing the door when children are in the area.
• Open and close the doors with care. Doors opened too quickly or forcefully may cause injury or damage to the appliance or surrounding equipment.
• Do not use combustible spray or place volatile or ammable substances near the appliance. They might catch re.
• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance could cause harm to individuals or damage to the appliance.
• Do not throw anything onto the shelves or load any single shelf with more than 120lb. (54.5 kg) of product. They might fall off and cause injury.
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WARNING, continued
• Do not place anything on top of the appliance. Foreign objects or moisture could enter the appliance and result in electric shock or re.
• The appliance is designed only for temporary storage of food. Employ sanitary methods. Use for any other purposes (for example, storage of chemicals or medical supplies such as vaccine and serum) could cause deterioration of stored items.
• Do not block air inlets or outlets, otherwise cooling performance may be reduced.
• Do not tightly pack the cabinet. Allow some space between items to ensure good air ow. Also allow space between items and interior surfaces.
• Do not put warm or hot foods in the cabinet. Let them cool rst, or they will raise the cabinet temperature and could deteriorate other foods in the cabinet or overload the appliance.
• All foods should be wrapped in plastic lm or stored in sealed containers. Otherwise foods may dry up, pass their smells onto other foods, cause frost to develop, result in poor appliance performance, or increase the likelihood of cross-contamination. Certain dressings and food ingredients, if not stored in sealed containers, may accelerate corrosion of the evaporator, resulting in failure.
• Do not store items near the air outlet. They might freeze up and crack or break causing a risk of injury or contamination of other food.
NOTICE
• Protect the oor when moving the appliance to prevent damage to the oor.
• Keep ventilation openings, in the appliance enclosure or in the built-in structure, clear of obstruction. Do not place anything on top of the appliance. Blockage of airow could negatively affect performance and damage the appliance.
• To prevent deformation or cracks, do not spray insecticide onto the plastic parts or let them come into contact with oil.
• To avoid damage to the gasket, use only the door handle when opening and closing.
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I. General Information

A. Construction

Control Box
Power Switch
Compressor
Thermostatic Expansion Valve
Condenser Fan Motor
Condenser
Front Panel
Power Cord
Control Module
Light Switch (glass door models only)
Light
Door Switch
Door Lock
Door
Door Gasket
Condensate Tube and Spring
Condensate Pan
Pressure Relief Valve
Model Shown: CR1S-FS
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• Evaporator
• Cabinet Thermistor
• Defrost Thermistor
• Evaporator Fan Shroud
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B. Refrigeration Flow Chart

Condenser
High-Pressure Switch
Thermostatic Expansion Valve
Defrost Heater and Defrost Thermostat (freezer only)
Condenser Fan
Evaporator Fans (quantity depends on model)
Drier
Compressor
Defrost Thermistor
Evaporator
Cabinet Thermistor
Condensate Pan
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II. Sequence of Operation and Service Diagnosis

A. Sequence of Operation Flow Charts

1. Refrigerator

DTh warms to
40°F (4.4°C) or
1-Hr Maximum
Defrost Timer
5. Defrost Termination
Terminates
Comp energized
ConFM energized
EvapFM energized
DTh in control
20-min.
Minimum
Defrost
36°F (2°C)
2-min. Comp off
timer starts
EvapFM energized
EvapFM energized
Comp de-energized
Comp de-energized
ConFM de-energized
ConFM de-energized
a) EvapFM de-energizes when door is opened on -FS models and
when upper door is opened on -HS models.
b) 2-min. minimum Comp on timer starts when Comp energizes.
c) 2-min. minimum Comp off timer starts when Comp de-energizes.
d) 20-min. minimum defrost time.
e) 1-hr. maximum defrost time.
Note:
f) Temperature displayed during defrost.
4. Defrost
2. Cool Down Achieved
2-Hr Comp
Cumulative Run
Timer Terminates
CTh warms
to 3°F (1.7°C)
above
setpoint
CTh cools
to 3°F (1.7°C)
below setpoint.
Factory default
Refrigerator Sequence Flow Chart
3. Cool Down Restart
CTh in control
2-min. Comp on
timer starts
Legend:
Comp-compressor
ConFM-condenser fan motor
CTh-cabinet thermistor
DTh-defrost thermistor
Comp energized
ConFM energized
EvapFM energized
EvapFM-evaporator fan motor
1. Startup/Cool Down
Cycle Steps
Slight
Delay at
Startup
EvapFM energized
Power On
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2. Freezer

DTh warms to 59°F (15°C)
5. Defrost Termination
MH energized
PH energized
DH de-energized
DrH de-energized
Comp energized (after delay)
ConFM energized (after delay)
EvapFM energized (after delay)
DTh in control
DTh is at or below 32°F (0°C)
and 4-hr. cumulative Comp
4. Defrost
run timer terminates
CTh warms
to 3°F (1.7°C)
above setpoint
DH energized
DrH energized
MH energized
PH energized
Comp de-energized
ConFM de-energized
EvapFM de-energized
Freezer Sequence Flow Chart
CTh cools to
3°F (1.7°C)
below setpoint.
Factory default
-4°F (-20°C) 2-min. Comp off
CTh in control
2-min. Comp on
timer starts
timer starts
EvapFM energized
MH energized
PH energized
Comp de-energized
ConFM de-energized
a) EvapFM de-energizes when door is opened on -FS models and when upper door is opened on -HS models.
b) 2-min. minimum Comp on timer starts when Comp energizes.
c) 2-min. minimum Comp off timer starts when Comp de-energizes.
d) 5-min. minimum defrost time.
e) 1-hr. maximum defrost time.
f) 3-min. Comp/ConFM delay timer starts when defrost termination temperature is met.
g) 7-minute EvapFM delay timer starts when defrost termination temperature is met (3-minute delay timer when defrost initiated manually)
h) 18-minute temperature display delay timer starts when defrost termination temperature is met (15-minute delay timer when defrost
initiated manually).
Comp energized
ConFM energized
EvapFM energized
MH energized
Note:
PH energized
2. Cool Down Achieved
1. Startup/Cool Down
3. Cool Down Restart
DTh reaches 32°F (0°C),
then 4-hr. cumulative
Comp run timer starts
Slight
Delay at
Startup
Power on
MH energized
PH energized
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Legend:
Comp-compressor
ConFM-condenser fan motor
CTh-cabinet thermistor
DH-defrost heater
DrH-drain heater
DTh-defrost thermistor
EvapFM-evaporator fan motor
MH-mullion heater
PH-perimeter heater
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B. Service Diagnosis

WARNING
• The appliance should be diagnosed and repaired only by qualied service personnel to reduce the risk of death, electric shock, serious injury, or re.
• Risk of electric shock. Use extreme caution and exercise safe electrical practices.
• Moving parts (e.g., fan blade) can crush and cut. Keep hands clear.
• Make sure all food zones are clean after the appliance is serviced.
NOTICE
• This appliance is not intended for outdoor use.
• Normal operating ambient temperature: – Refrigerators and Solid Door Freezers 45°F to 100°F (7°C to 38°C) – Glass Door Freezers 45°F to 80°F (7°C to 27°C) Operation of the appliance, for extended periods, outside of this normal temperature range may affect appliance performance.
• The appliance must not be located next to ovens, grills, or other high heat producing equipment.
• The appliance must not be located in a corrosive environment.
• Minimum Clearance:
Side Top Rear
3" (8 cm) 12" (31 cm) 1" (3 cm)
The diagnostic procedure is a sequence check that allows you to diagnose the electrical system and components. Before proceeding, check for correct installation and proper voltage per nameplate. Always choose a neutral (W) to establish a good neutral connection when checking high voltages. If the display is in alarm, see "III.D. Alarm Safeties."
IMPORTANT
The maximum allowable voltage variation is ±10 percent of the nameplate rating. 115VAC is used as a reference voltage when checking voltage to components. Voltage may vary depending on power supply.
1. Factory Default Settings: a) Temperature Settings: Refrigerator: 36°F (2°C); Freezer: -4°F (-20°C). b) Temperature Display Scale: °F.
For further details, see "II.C. Control Module Check" or "III. Controls and Adjustments."
• There is a minimum 2-min. Comp on time and 2-min. Comp off time.
1) Move the power switch to the "OFF" position.
2) Unplug the appliance from the electrical outlet.
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3) Remove the control box cover.
4) Plug the appliance back into the electrical outlet.
5) Move the power switch to the "ON" position.
6) Conrm 115VAC at the power switch. On 3-section models, also conrm proper supply voltage at the receptacle box (115VAC for refrigerator/208-230VAC for freezer).

1. Refrigerator

7) Startup/Cool Down–There is a slight delay, cabinet temperature appears on display. Comp, ConFM, EvapFM, and MH energize.
a) EvapFMDiagnosis: Conrm EvapFM energizes. If not, conrm doors are closed
and DS engaged. Next, check for 115VAC at DSR #8 (LBU or GY) to #7(W). If115VAC is not present, check DS continuity. If DS is engaged and contacts are open, replace DS. If 15VAC is present, check for 115VAC at DSR #4(DBU) to neutral (W). If115VAC is not present, check for 115VAC at DSR #6(BK or W/BU) to neutral(W). If 115VAC is present at DSR #6 (BK or W/BU) to neutral (W) and not at DSR#4(DBU) to neutral (W), replace DSR. If 115VAC is present at DSR #4 (DBU) to neutral (W), check EvapFM blades for binding and EvapFM continuity.
b) Cabinet Light: FGY CL: Diagnosis: Open the door conrm CLS is in the ON position.
If not, move CLS to the ON position. CLS turns on. If CLS does not turn on, check for 115VAC at both CLS (BK) wires to neutral(W). If 115VAC is present one 1 CLS(BK) wire and not the other, conrm power supply and continuity of CLS switch. If power supply is ok, check CLS continuity. IfCLS is engaged and CLS switch is open, replace CLS. If CLS is engaged, contacts are closed, and 115VAC is present at CLS(BK) and CL is not energized, replace CL. FS/HS CL: Diagnosis: Open the door (upper on HS) and conrm CL is energized. If not, with the door open, check for 115VAC at DSR #5 (BK) to neutral(W) and DSR #1 (V or Y) to neutral(W). If115VAC is not present at DSR #5 (BK), conrm power supply and continuity of power switch. If 115VAC is present at DSR #5 (BK) and not present at DSR #1 (V or Y), check DS continuity. IfDS is disengaged and contacts are closed (DSR energized), replace DS. If DSR is de-energized and 115VAC is present at DSR#5(BK) and not at DSR #1 (V or Y) to neutral (W), replace DSR. If 115VAC is present at DSR #1 (V or Y) and CL is not energized, replace CL.
c) CM Diagnosis: Cabinet temperature appears on display. If not, check for 115VACat
CM L2 (BK) to CM N3 neutral (W). If 115VAC is not present, check power switch, power cord connections, and breaker/fuse. Conrm wiring connections are secure for both CM L2 (BK) (power supply) and CMN3(W) (neutral). If 115VAC is present and display is off, replace CM.
d) Comp and ConFM Diagnosis: Conrm Comp and ConFM energize. Ifnot, check
for 115VAC at CM C1 (R or V) to neutral(W). If 115VAC is not present, check CTh status. See "II.D.Thermistor Check." IfCTh ohm reading is in proper range, replace CM. If 115VAC is present at CM C1 (R or V) to neutral (W), check for 115VAC at CR #0 (GY or P) to CR#1(W). If 115VAC is not present, check continuity of HPS. If open, allow time for HPS to reset. If HPS does not reset, see "e) HPS Activation" below. If HPS is closed and 115VAC is present, check for 115VAC at CR#4(BK) and CR #6 (R) to neutral (W). If 115VAC is present at CR #4 (BK) and not at CR#6(R), replace CR. If115VAC is present at CR #6 (R) to neutral (W) and ConFM
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is energized but Comp is not, give time for Comp internal protector to cool and reset. Next, check Comp start capacitor, start relay, and Comp motor windings. If Comp does not start, replace Comp. If ConFM is not energized, check ConFM fan blades for binding and motor winding continuity.
If Comp and ConFM are energized and the cabinet does not cool down, check for a restriction in the refrigeration circuit, correct TXV operation, and correct refrigerant charge.
e) HPS Activation: Conrm ConFM is energized and fan blade turns freely.
Conrmcondenser coil is not clogged or restricted. Conrm there are no restrictions in the refrigeration circuit (TXV and drier). Let refrigeration circuit pressures equalize. IfHPS does not reset and pressures are equalized, replace HPS. Ifpressures are not equalized, reclaim refrigerant and diagnose refrigeration circuit restriction.
8) Cool Down Achieved–CTh cools to 3°F (1.7°C) below setpoint. EvapFM continues. Comp and ConFM de-energize. Diagnosis: Conrm Comp and ConFM de-energize. If not, and Comp and ConFM were energized longer than 2 min., check CTh status. See "II.D. Thermistor Check." If CTh ohm reading is in range and Comp and ConFM continue longer than 2 min., check for 115VAC at CM C1 (R or V) to neutral(W). If115VAC is present, replace CM. If 115VAC is not present and Comp and ConFM continue, check for 115VAC at CR #1 (R or V). If 115VAC is present, replace CR.
9) Defrost–Cabinet temperature is displayed during defrost. There is a 20-min. minimum defrost time, a 1-hr. maximum defrost time, and a 2-hr. minimum defrost interval.
1a) Time-Initiated: When 2-hr. cumulative Comp run timer terminates, defrost starts (off
cycle). EvapFM continues. Comp and ConFM de-energize.
1b) Manually-Initiated: To initiate a manual defrost, press the manual defrost button
on display. Defrost icon turns on and, if energized, Comp and ConFM de-energize. Cabinet temperature is displayed during defrost.
2) Defrost Termination: DTh warms to 40°F (4.4°C). EvapFM and MH continue. Comp and ConFM energize.
Defrost Diagnosis:
a) Defrost Initiation: Has DTh cooled to 8.6°F (-13°C) or lower? Conrm DTh status.
See "II.D. Thermistor Check." If DTh is in proper range or manual defrost initiated, conrm Comp and ConFM de-energize. If not, check for 115VAC at CM C1 (R orV) to neutral (W). If 115VAC is present and DTh is within proper range, replace CM. Ifthere is no voltage at CMC1 (R or V) to neutral (W) and Comp and ConFM do not de-energize, check for 115VAC at CR #6 (R) to neutral (W). If 115VAC is present at CR #6 (R) to neutral(W) and DTh is within proper range, replace CR.
b) Defrost Termination: Has DTh warmed to 40°F (4.4°C)? If not yet conrmed,
conrm DTh status. See "II.D. Thermistor Check." If DTh is in proper range, have Comp and ConFM energized? If not, see "7d) Comp and ConFM Diagnosis"above.
Legend: CL–cabinet light; CLS–cabinet light switch (FGY); CM–control module;
Comp–compressor; ConFM–condenser fan motor; CR–compressor relay; CTh–cabinet thermistor; DS–door switch (FS/HS); DSR–door switch relay (FS/ HS); DTh–defrost thermistor; EvapFM–evaporator fan motors; HPS–high-pressure switch; TXV–thermostatic expansion valve
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2. Freezer

7) Startup/Cool Down– MH and PH energize. There is a slight delay, then Comp, ConFM, and EvapFM energize. Cabinet temperature appears on display. Once DTh cools to 32°F (0°C), 4-hr.Comp cumulative run timer starts.
a) MH and PH Diagnosis: Conrm MH and PH energize. Check for 115VAC at MH and
PH. If 115VAC is not present, conrm power supply and continuity of power switch. If 115VAC is present, check amp draw of MH and PH. If an amp reading is not present, check continuity of MH or PH. If open, replace MH or PH.
b) Cabinet Light: FGY CL: Diagnosis: Open the door conrm CLS is in the ON position.
If not, move CLS to the ON position. CLS turns on. If CLS does not turn on, check for 115VAC at both CLS (BK) wires to neutral(W). If 115VAC is present one 1 CLS(BK) wire and not the other, conrm power supply and continuity of CLS switch. If power supply is ok, check CLS continuity. IfCLS is engaged and CLS switch is open, replace CLS. If CLS is engaged, contacts are closed, and 115VAC is present at CLS(BK) and CL is not energized, replace CL. FS/HS CL: Diagnosis: Open the door (upper on HS) and conrm CL is energized. If not, with the door open, check for 115VAC at DSR #5 (BK) to neutral(W) and DSR #1 (V or Y) to neutral(W). If115VAC is not present at DSR #5 (BK), conrm power supply and continuity of power switch. If 115VAC is present at DSR #5 (BK) and not present at DSR #1 (V or Y), check DS continuity. IfDS is disengaged and contacts are closed (DSR energized), replace DS. If DSR is de-energized and 115VAC is present at DSR#5(BK) and not at DSR #1 (V or Y) to neutral (W), replace DSR. If 115VAC is present at DSR #1 (V or Y) and CL is not energized, replace CL.
c) CM Diagnosis: Cabinet temperature appears on display. If not, check for 115VAC
at CM L2 (BK) to CM N3 neutral (W). If 115VAC is not present, conrm wiring connections are secure on CM L2 (BK) (power supply) and CM N3 (W) (neutral). If115VAC is present and display is off, replace CM.
d) EvapFM Diagnosis: Conrm EvapFM energizes. If not, conrm doors are closed and
DS engaged. Next, check for 115VAC at DSR #8 (LBU or GY) to DSR#7neutral (W). If 115VAC is not present, check DS continuity. If DS is engaged and contacts are open, replace DS. If 115VAC is present, check for 115VAC at CM F5(Y or W/BU) to neutral (W). If 115VAC is not present, replace CM. If115VAC is present, check for 115VAC at DSR #4 (DBU) to neutral (W). If115VAC is not present, check for 115VAC at DSR #6 (Y or W/BU) to neutral (W). If115VAC is present at DSR #6 (Y or W/BU) to neutral (W) and not at DSR #4 (DBU) to neutral (W), replace DSR. If 115VAC is present at DSR#4(DBU) to neutral (W), check EvapFM blades for binding and EvapFM continuity.
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e) Comp and ConFM Diagnosis: Conrm Comp and ConFM energize. If not, check
for 115VAC at CM C1 (R or V) to neutral (W). If 115VAC is not present, check CTh status. See "II.D.Thermistor Check." If CTh ohm reading is in proper range, replace CM. If115VAC is present at CM C1 (R or V) to neutral (W), check for 115VAC at CR #0 (GY or P) to CR #1 (W). If 115VAC is not present, check continuity of HPS. Ifopen, allow time for HPS to reset. If HPS does not reset, see "e) HPS Activation" below. If HPS is closed and 115VAC is present, check for 115VAC at CR #4 (BK) and CR #6 (R) to neutral (W). If115VAC is present at CR #4 (BK) and not at CR #6(R), replace CR. If115VAC is present at CR #6 (R) to neutral (W) and ConFM is energized but Comp is not: On 1-section; Give time for internal protector to cool and reset. Next, check run capacitor, start capacitor, start relay, and Comp motor windings. If Comp does not start, replace Comp. On 2-section; Check for 115VAC at Comp external protector to neutral (W). If 115VAC is not present, give time for Comp external protector to cool and reset. If Comp external protector does not reset, replace Comp external protector. If115VAC is present, check run capacitor, start capacitor, start relay, and Comp motor windings. If ConFM is not energized, check ConFM fan blades for binding and motor winding continuity.
If Comp and ConFM are energized and the cabinet does not cool down, check for a
restriction in the refrigeration circuit, correct TXV operation, and correct refrigerant charge.
f) HPS Activation: Conrm ConFM is energized and fan blade turns freely. Conrm
condenser coil is not clogged or restricted. Conrm there are no restrictions in the refrigeration circuit (TXV and drier). Let refrigeration circuit pressures equalize. IfHPS does not reset and pressures are equalized, replace HPS. If pressures are not equalized, reclaim refrigerant and diagnose refrigeration circuit restriction.
8) Cool Down Achieved–CTh cools to 3°F (1.7°C) below setpoint. EvapFM, MH, and PH continue. Comp and ConFM de-energize. Diagnosis: Conrm Comp and ConFM de-energize. If not, and Comp and ConFM were energized longer than 2 min., check CTh status. See "II.D. Thermistor Check." If CTh ohm reading is in proper range and Comp and ConFM continue longer than 2 min., check for 115VAC at CM C1 (R or V) to neutral (W). If115VAC is present, replace CM. If 115VAC is not present and Comp and ConFM continue, check CR#6(R) to neutral (W). If 115VAC is present, replace CR.
9) Defrost–The defrost icon turns on and "dEF" is displayed during defrost. There is a 5-min. minimum defrost time and a 1-hr.maximum defrost time.
1a) Temperature/Time-Initiated: DTh cools to 32°F (0°C), 4-hr. cumulative Comp
run timer starts. Once DTh is at or below 32°F (0°C) with 4-hr. cumulative Comp run timer satised (Comp energized more than 4 hrs.), defrosticon turns on and "dEF"is displayed. MHand PH continue. DH and DrH energize. If on, Comp and EvapFM icons turn off. Comp, ConFM, and EvapFM de-energize.
1b) Manually-Initiated: To initiate a manual defrost, press the manual defrost button
on display. Comp and EvapFM icons turn off. Defrost icon turns on and "dEF" is displayed. MHand PH continue. DH and DrH energize, Comp and EvapFM icons turn off, Comp, ConFM, and EvapFM de-energize.
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Page 16
2a) Temperature/Time Initiated Defrost-Termination:
(1) DTh warms to 59°F (15°C). Defrost icon, "dEF," MH, and PH continue. DHand
DrH de-energize. 3-min. Comp delay timer starts, 7-min. EvapFM delay timer starts, and 18-min. temperature display delay timer starts.
(2) 3-min. Comp delay timer terminates. "dEF," MH, and PH continue. Defrost icon
turns off and Comp icon turns on and Comp and ConFM energize.
(3) 4 min. later, 7-min. EvapFM delay timer terminates. Comp, ConFM, "dEF," MH,
and PH continue. EvapFM icon turns on and EvapFM energizes. Note that the 7-min. EvapFM delay time is a maximum; if the defrost thermistor cools to 25°F (-3.9°C) before the 7-min. EvapFM delay timer terminates, EvapFM icon turns on and EvapFM energizes.
(4) 11-min. later, 18-min. temperature display delay timer terminates. "dEF" is
replaced by cabinet temperature.
2b) Manually Initiated Defrost-Termination:
(1) DTh warms to 59°F (15°C). Defrost icon, "dEF," MH, and PH continue. DH and
DrH de-energize. 3-min. Comp, ConFM, and EvapFM delay timer starts, and 15-min. temperature display delay timer starts.
(2) 3-min. Comp, ConFM, and EvapFM delay timer terminates. "dEF," MH, and PH
continue. Defrost icon turns off, Comp and EvapFM icons turn on, and Comp, ConFM, and EvapFM energize.
(3) 12-min. later, 15 min. temperature display timer terminates. "dEF" is replaced by
cabinet temperature.
Defrost Diagnosis:
1a) Temperature/Time-Initiation: Has DTh cooled to 32°F (0°C) or lower? Before
proceeding, conrm DTh status. See "II.D. Thermistor Check." Has 4-hr. Comp cumulative run timer satised?
(1) CM Diagnosis: Conrm defrost icon turns on, "dEF" is displayed, and Comp and
EvapFM icons turn off. If not, replaceCM.
(2) DH and DrH Diagnosis: Conrm DH and DrH energize. If not, check for 115VAC
at CM H4 (O) to neutral (W). If 115VAC is not present, replace CM. If115VAC is present, check DT continuity. If open, let cool and reset. If DT does not close, replace DT. If DT is closed, check DH and DrH amp draw and continuity.
(3) Comp and ConFM Diagnosis: Conrm Comp and ConFM de-energize.
If not, check for 115VAC at CM C1 (R or V) to neutral (W). If 115VAC is present, replace CM. If 115VAC is not present and Comp and ConFM continue, check CR#6(R) to neutral (W). If 115VAC is present, replace CR.
(4) EvapFM Diagnosis: Conrm EvapFM de-energizes. If not, check for 115VAC at
CM F5 (Y or W/BU) to neutral (W). If 115VAC is present, replace CM.
1b) Manual-Initiation: After pressing the manual defrost button, check the following:
(1) CM Diagnosis: Conrm Comp and EvapFM icons turn off, defrost icon turns on,
and "dEF" is displayed. If not, replace CM.
(2) DH and DrH Diagnosis: Conrm DH and DrH energize. If not, check for 115VAC
at CM H4 (O) to neutral (W). If 115VAC is not present, replace CM. If115VAC is present, check DT continuity. If open, let cool and reset. If DT does not close, replace DT. If DT is closed, check DH and DrH amp draw and continuity.
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Page 17
(3) Comp and ConFM Diagnosis: Conrm Comp and ConFM de-energize.
If not, check for 115VAC at CM C1 (R or V) to neutral (W). If 115VAC is present, replace CM. If 115VAC is not present and Comp and ConFM continue, check CR#6(R) to neutral (W). If 115VAC is present, replace CR.
(4) EvapFM Diagnosis: Conrm EvapFM de-energizes. If not, check for 115VAC at
CM F5 (Y or W/BU) to neutral (W). If 115VAC is present, replace CM.
2a) Temperature/Time Initiated Defrost-Termination: Has DTh warmed to 59°F
(15°C)? If not yet conrmed, conrm DTh status. See "II.D. Thermistor Check." IfDTh is in proper range, DHde-energizes and 3 delay timers start. If DTh has not warmed to 59°F (15°C), check DT and DH continuity. Next, check DH amp draw.
(1) 3-min. Comp delay timer terminates: 3 min. after DH de-energizes, conrm
defrost icon turns off, Comp icon turns on, and Comp and ConFM energize. If not, conrm cabinet temperature is warm enough for Comp and ConFM operation. Next, check for 115VAC at CM C1 (R or V) to neutral(W). If 115VAC is not present, check CTh status. See "II.D.Thermistor Check." If CTh ohm reading is in proper range, replace CM. If 115VAC is present, check for 115VAC at CR#4(BK) to neutral (W) and CR#6(R) to neutral (W). If 115VAC is present at CR #4 (BK) to neutral (W) but not at CR #6(R) to neutral (W), replace CR. If115VAC is present at CR #6 (R) and Comp or ConFM are not energized, check Comp start components, Comp protector (internal on 1-section, external on 2-section), and Comp motor winding continuity. If ConFM is not energized, check ConFM fan blades for binding and motor winding continuity.
(2) 7-min. EvapFM delay timer terminates: (note that the 7-min. EvapFM delay
time is a maximum; if the defrost thermistor cools to 25°F (-3.9°C) before the 7-min. EvapFM delay timer terminates, EvapFM icon turns on and EvapFM energizes): 4min. after Comp and ConFM energize, conrm EvapFM icon turns on and EvapFM energizes. If not, conrm doors are closed and DS engaged. Next, check for 115VAC at CMF5 (Y or W/BU) to neutral (W). If 115VAC is not present, replace CM. If 115VAC is present, checkfor 115VAC at DSR#4(DBU) to neutral(W). If115VAC is not present, check for 115VAC at DSR#6(Y or W/BU) to neutral (W). If115VAC is present on DSR #6 (Y or W/BU) to neutral (W) and not on DSR #4(DBU) to neutral (W), replace DSR. If 115VAC is present on DSR #4 (DBU) to neutral (W) and EvapFM is not energized, check EvapFM blades for binding and EvapFM continuity.
(3) 18-min. temperature display delay timer terminates: 11 min. after EvapFM
energizes, "dEF" is replaced by cabinet temperature on display. If not, replace CM.
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2b) Manually Initiated Defrost-Termination: Has DTh warmed to 59°F (15°C)? If not
yet conrmed, conrm DTh status. See "II.D. Thermistor Check." If DTh is in proper range, DHde-energizes and 2 delay timers start. If DTh has not warmed to 59°F (15°C), check DT and DH continuity. Next, check DH amp draw.
(1) 3-min. Comp/ConFM and EvapFM delay timers terminate: 3 min. after DH
de-energizes, conrm defrost icon turns off, Comp and EvapFM icons turn on, and Comp, ConFM, and EvapFM energize. If not, conrm cabinet temperature is warm enough for Comp and ConFM operation. Comp and ConFM: Check for 115VAC at CM C1 (R or V) to neutral(W). If115VAC is not present, check CTh status. See "II.D.Thermistor Check." If CTh ohm reading is in proper range, replace CM. If 115VAC is present, check for 115VAC at CR #4(BK) to neutral (W) and CR#6(R) to neutral (W). If 115VAC is present at CR #4 (BK) to neutral (W) but not at CR #6(R) to neutral (W), replace CR. If 115VAC is present at CR #6 (R) and Comp or ConFM are not energized, check Comp start components, Comp protector (internal on 1-section, external on 2-section), and Comp motor winding continuity. If ConFM is not energized, check ConFM fan blades for binding and motor winding continuity. EvapFM: Conrm EvapFM icon turns on and EvapFM energizes. If not, conrm doors are closed and DS engaged. Next, check for 115VAC at CMF5 (Y or W/BU) to neutral (W). If 115VAC is not present, replace CM. If 115VAC is present, checkfor 115VAC at DSR#4(DBU) to neutral(W). If115VAC is not present, check for 115VAC at DSR#6(Y or W/BU) to neutral (W). If115VAC is present on DSR #6 (Y or W/BU) to neutral (W) and not on DSR #4(DBU) to neutral (W), replace DSR. If 115VAC is present on DSR #4 (DBU) to neutral (W) and EvapFM is not energized, check EvapFM blades for binding and EvapFM continuity.
(2) 15-min. temperature display delay timer terminates: 12 min. after Comp,
ConFM, and EvapFM energize, "dEF" is replaced by cabinet temperature on display. If not, replace CM.
Legend: CM–control module; Comp–compressor; ConFM–condenser fan motor;
CR–compressor relay; CTh–cabinet thermistor; DH–defrost heater; DrH–drain heater; DSR–door switch relay; DT–defrost thermostat; DTh–defrost thermistor; EvapFM–evaporator fan motors; HPS–high-pressure switch; MH–mullion heater; PH–perimeter heater; TXV–thermostatic expansion valve
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C. Control Module Check

1. Control Module Display
Before replacing CM that does not show a visible defect and that you suspect is bad, conduct the following check procedure. This procedure will help you verify your diagnosis. Always choose a neutral (W) to establish a good neutral connection when checking high voltages. Also, conrm there is a good power supply and neutral connection to CM: 115VAC at CM L2 (BK) to CM N3 (W).
Alarm Reset: To silence the alarm, press and release the up button with power on.
Foralarm information, see "III.D. Alarm Safeties."
Startup/Cool Down
1) Check all wiring connections. Conrm the CTh and DTh are properly connected.
2) Move the power switch to the "ON" position.
3) Check for 115VAC at CM L2 (BK) to CM N3 neutral (W). If 115VAC is not present, check power supply, wire connections, and power switch.
4) Check that cabinet temperature is displayed. If not, replace CM.
5) Freezer: Check that EvapFM is energized. Make sure doors are closed and DS engaged. Next, check for 115VAC at CM F5 (Y or W/BU) to neutral (W). If 115VAC is not present, replace CM.
6) Check that Comp and ConFM energize. If not, check CTh status. See "II.D.Thermistor Check." If CTh ohm reading is in proper range, check for 115VAC at CM C1 (R or V) to neutral (W). If 115VAC is not present, replace CM.
Defrost
7) Manual Defrost Check: Press the manual defrost button briey. If on, Comp and EvapFM icons turn off. Defrosticon turns on and "dEF" is displayed.
8) Conrm Comp, ConFM, and EvapFM (freezer) de-energize. Check for 115VAC at CM C1 (R or V) to neutral (W) for Comp and ConFM, then at CM F5 (Y or W/BU) (freezer) to neutral (W) for EvapFM. If"dEF" is displayed and 115VAC is present, replace CM.
9) Freezer: Conrm DH energizes. Check for 115VAC at CM H4 (O) to neutral (W). If"dEF" is displayed and 115VAC is not present, replace CM.
10) Check that the components restart after defrost termination.
Refrigerator: DTh reaches 40°F (4.4°C), Comp and ConFM (CM C1 (R or V)) energize. If not, check DTh status. See "II.D.Thermistor Check." If DTh ohm reading is in proper range, and Comp and ConFM do not energize, replace CM.
Freezer: DTh reaches 59°F (15°C). 3-min. later, Comp and ConFM (CM C1 (RorV)) and EvapFM (CM F5 (Y or W/BU)) energize. If not, check DTh status. See "II.D.Thermistor Check." IfDTh ohm reading is in proper range, and Comp, ConFM, or EvapFM do not energize, replaceCM. 12min. after Comp, ConFM, and EvapFM energize, cabinet temperature appears on CM. If components fail to start, replace CM.
Legend: CM–control module; Comp–compressor; ConFM–condenser fan motor;
CTh–cabinet thermistor; DH–defrost heater; DS–door switch; DTh–defrost thermistor; EvapFM–evaporator fan motors
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D. Thermistor Check

The cabinet thermistor is used for cabinet temperature control and the defrost thermistor is used for defrost cycle initiation and termination. Thermistor resistance varies depending on temperature. The control module monitors the thermistors to control system operation. No adjustment is required. In the event the cabinet thermistor reading is out of range (E1 alarm), the compressor operates on a xed time basis of 5-min. on and 5-min. off. In the event the refrigerator defrost thermistor reading is out of range (E2alarm), defrost initiation occurs every 4-hr. of cumulative compressor run time and terminates on 20-min. minimum defrost timer. In the event the freezer defrost thermistor reading is out of range (E2 alarm), defrost initiation occurs every 4-hr. of cumulative compressor run time and terminates based on cabinet thermistor temperature.
To check thermistor resistance, follow the steps below.
1) Move the power switch to the "OFF" position, then unplug the appliance.
2) Remove the control box cover.
3) Disconnect and remove the thermistor in question.
4) Immerse the thermistor sensor portion in a glass containing ice and water for 2 to 3 min.
5) Check the resistance between the wires at the thermistor connector. Normal reading is within 16.0 to 16.7 kΩ. If outside the normal reading, replace the thermistor.
6) Reconnect and replace the thermistor in its correct position. See "IV.B. Important Notes for Component Replacement."
7) Plug the appliance back in. Move the power switch to the "ON" position.
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E. Diagnostic Tables

Check for correct appliance installation per the instruction manual and proper voltage per appliance nameplate.
1. Not Cooling
Not Cooling - Possible Cause
Power Supply
1.
Cord and Plug
2. On three-section model, check receptacle box cord and plug and one-section and two-section cords and plugs.
Power Switch (control box)
3.
Wiring
4.
Control Module
5. See "III.D. Alarm Safeties" and "II.C. Control Module Check."
Door Switch
6.
Door Switch Relay
7.
Evaporator Fan Motor
8.
High-Pressure Switch
9.
Compressor Relay
10.
Compressor External Protector
11. (CF2S-XX only)
Compressor
12.
Condenser
13.
Evaporator
14. See "2. Evaporator Frozen Up."
Refrigerant/Refrigerant Lines
15.
Unplugged, off, blown fuse, tripped or defective circuit breaker. On
a)
three-section receptacle box, only top receptacles have power. Loose connection.
b)
Not within specications.
c)
Loose connection.
a)
Defective.
b)
"OFF" position.
a)
Defective.
b)
Loose connection.
a)
Faulty.
b)
In alarm.
a)
Defective.
b)
Not engaged.
a)
Defective.
b)
Loose connection.
a)
Defective.
b)
Defective.
a)
Dirty condenser.
a)
Ambient temperature too warm.
b)
Condenser fan motor not operating.
c)
Refrigerant overcharge.
d)
Refrigerant lines or components restricted.
e)
Defective.
f)
Defective.
a)
Dirty condenser.
a)
Condenser fan motor not operating.
b)
Compressor capacitor or start relay defective.
c)
Defective.
d)
Defective.
a)
Dirty.
a)
Clogged or frozen.
a)
Refrigerant leak.
a)
Refrigerant lines restricted.
b)
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2. Evaporator Frozen Up
Evaporator Frozen Up - Possible Cause
Evaporator
1.
Evaporator Fan Motor
2.
Defrost Thermistor
3.
Control Module
4.
5. Compressor Relay a) Defective.
Refrigerant Charge/Refrigerant
6. Lines
Defrost Heater (freezer)
7.
Defrost Thermostat (freezer)
8.
Dirty.
a)
Fan blades binding.
a)
Defective.
b)
Out of position or defective.
a)
Defective.
a)
Low.
a)
Component restriction (TXV, cap tube, drier).
b)
Defective.
a)
Defective.
a)
3. Defrost: Control Module
Refrigerator Defrost Fails to Initiate - Possible Cause
1. Defrost Thermistor (Conrm DTh status. See "II.D. Thermistor Check.")
2. Compressor Relay a) Defective.
3. Control Module a) Defective.
Refrigerator Defrost Fails to Terminate - Possible Cause
1. Defrost Thermistor (Conrm DTh status. See "II.D. Thermistor Check.")
2. Compressor Relay a) Defective.
3. Control Module a) Defrost thermistor connection loose.
a) Defrost initiation temperature 8.6°F (-13°C) not achieved. See "1. Not
Cooling."
b) Out of position or defective.
a) Defrost termination temperature 40°F (4.4°C) not achieved.
b) Defective.
b) Defective.
Freezer Defrost Fails to Initiate - Possible Cause
Defrost Thermistor (Conrm
1. DTh status. See "II.D. Thermistor Check.")
Compressor 4-hr. cumulative run
2. timer not satised.
Control Module
3.
Freezer Defrost Fails to Terminate - Possible Cause
Defrost Thermistor (Conrm
1. DTh status. See "II.D. Thermistor Check.")
Defrost Heater
2.
Compressor Relay
3.
Control Module
4.
Defrost initiation temperature 32°F (0°C) not achieved. See "1. Not
a)
Cooling." Out of position or defective.
b)
Check compressor operation. See "1. Not Cooling."
a)
Defective.
a)
Defrost termination temperature 59°F (15°C) not achieved.
a)
Defrost thermistor connection loose.
b)
Defrost thermostat defective.
a)
Defective.
b)
Defective.
a)
Defective.
a)
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Page 23

III. Controls and Adjustments

A. Control Module

All models are pretested and factory set. When the power switch is moved to the "ON" position there is a slight delay, then the current cabinet temperature is displayed. From the display module, the cabinet setpoint and temperature display scale can be changed.
Note: When exposed to high temperatures, a high-temperature alarm "Hi" may occur at
start-up. To silence the alarm, press and release the upper button. Alarm clears once temperature is within factory parameters. For details, see"III.D.Alarm Safeties."
NOTICE
• The control module is fragile, handle very carefully.
• Do not change wiring and connections. Never misconnect terminals.
• Do not short out power supply to test for voltage.

1. Display Icons

Control Module Icons
Icon Meaning
Compressor
Compressor running.
Defrost
Appliance is in defrost cycle. See "II.B. Service Diagnosis" for details. Evaporator Fan Motor (Icon is Applicable to Freezers Only)
Evaporator fan motor is running. Evaporator fan motor de-energizes when door is open and when appliance is in defrost.
Alarm
Appliance is in alarm. See "III.D. Alarm Safeties" for details.
2. Display Layout
Manual Defrost Button
Compressor Icon
SC
ECO
°C °F
Up Button
V
V
SC Button
Defrost Icon
Evaporator Fan Motor Icon
Alarm Icon
Down Button
23
Front Panel
Page 24
3. Control Module Connections
Cabinet Thermistor
Defrost Thermistor
Auxiliary Code XX and Earlier
Cabinet Thermistor
C1 Compressor (R)
L2 Power Supply (BK)
Defrost Thermistor
N3 Neutral (W)
H4 Defrost Heater (O) (Freezer)
F5 Evaporator Fan Motor (Y) (Freezer)
Auxiliary Code XX and Later
Cabinet Thermistor
C1 Compressor (V)
L2 Power Supply (BK)
Defrost Thermistor
N3 Neutral (W)
H4 Defrost Heater (O) (Freezer)
F5 Evaporator Fan Motor (W/BU)) (Freezer)
24
Page 25

B. Temperature

EHE
The temperature default scale is °F, but it can be changed to read °C. To change, see "III.B.3. Changing the Temperature Display Scale (°F or °C)" below.

1. Default Settings

a) Temperature Setting: Refrigerator: 36°F (2°C). Freezer: -4°F (-20°C). b) Temperature Display Scale: °F.

2. Temperature Setpoint

The temperature setpoint is the value for the average cabinet temperature. The temperature differential for the compressor to turn on and off is ±3°F (±1.7°C) of the temperature setpoint. For example, for a refrigerator temperature setpoint of 36°F (2°C), the compressor comes on at 39°F (3.7°C), and the compressor goes off at 33°F (0.3°C). If necessary, adjust the temperature setpoint as follows:
1) Press and hold the upper or lower button briey, then release. The current temperature
setpoint ashes.
2) Press the upper or lower button until the desired value is displayed. After a few sec.,
the display returns to the current cabinet temperature and the temperature setpoint is saved.
• For refrigerators, the temperature setpoint is adjustable between 34°F and 52°F (1°Cand 11°C). Factory default is 36°F (2°C).
• For freezers, the temperature setpoint is adjustable between -15°F and +12°F (-26°Cand -11°C). Factory default is -4°F (-20°C).
Note: Do not adjust the temperature setpoint outside of the factory-specied range.
Adjustment outside of this range may prevent the appliance from operating correctly.

3. Changing the Temperature Display Scale (°F or °C)

To change the temperature display scale, follow the steps below.
1) Press and hold both the up and down buttons for 5 sec. "PAS" appears briey in the display, then "000" appears.
2) Press the up button to change the display to "001".
3) Press the SC button. " "diS" is displayed.
4) Press the SC button. "CFu" appears in the display. Press the SC button again. The current temperature display scale setting appears.
5) Press the up or down button to change the temperature display scale.
6) Press the SC button to save the setting. Wait 1 min. or press the manual defrost button twice to return to the temperature display.
" appears in the display. Press the up or down button until
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Page 26

C. Defrost

To initiate a manual defrost, press the manual defrost button briey. The defrost icon and "dEF" appear in the display.

D. Alarm Safeties

Alarm signals are designed to protect the appliance and food product. These alarms give information or warnings in the event the appliance is operating out of acceptable parameters. Should one of the alarms occur, follow the instructions in the table below to address the alarm. The alarm code ashes once every second with audible alarm. To silence the alarm, press and release the upper button.
Alarm Signals
Alarm Code Problem Corrective Action/Reset Details
E01
E02
Hi
Lo
Cabinet Thermistor Malfunction Alarm
Cabinet thermistor has failed.
Defrost Thermistor Malfunction Alarm
Defrost thermistor has failed.
High Temperature Alarm
Refrigerator: Cabinet temperature has remained above 57°F (13.9°C) for more than 2hr.
Freezer: Cabinet temperature has remained above 26°F (-3.3°C) for more than 2hr.
Low Temperature Alarm
Refrigerator: Cabinet temperature has remained below 26°F (-3.3°C) for more than 2hr.
Freezer: Cabinet temperature has remained below -23°F (-30.6°C) for more than 2hr.
Beeps for 10 sec., then silent for 50 sec.. To silence the alarm, press and release the up button.
Appliance cycles 5 min. on, 5 min. off.
Beeps for 10 sec., then silent for 50 sec. To silence the alarm, press and release the up button.
Appliance cycles on and off with cabinet thermistor.
Beeps for 10 sec., then silent for 50 sec. To silence the alarm and clear "Hi" from the display, press and release the up button. The alarm icon stays on.
Automatically resets when temperature returns to normal.
Beeps for 10 sec., then silent for 50 sec. To silence the alarm and clear "Lo" from the display, press and release the up button. The alarm icon stays on.
Automatically resets when temperature returns to normal.
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E. Safety Devices

1. Compressor External or Internal Protector
If combined temperature/amperage value is above the limit specied by the compressor manufacturer, the compressor external or internal protector operates independently to turn off the compressor. The compressor external or internal protector de-energizes the compressor until the temperature/amperage value returns to an acceptable level.
• If the condenser fan motor is operating and the compressor is off, it is most likely that the compressor external or internal protector opened. If both the compressor and condenser fan motor are off, it is most likely the appliance is off or the high-pressure switch has opened. For further details, see "II.B. Service Diagnosis."
• On refrigerators and 1-section freezers, the compressor protector is an internal protector. On 2-section freezers, the compressor protector is an external protector.
2. Short-Cycle Protection
There is a 2-min. minimum off-time and on-time for the compressor.
Note: Time may vary with compressor protector or high-pressure switch activation.
3. High-Pressure Switch
If pressure on the high-side of the appliance exceeds Hoshizaki specications, the high-pressure switch activates and interrupts the compressor circuit, de-energizing the compressor until the pressure returns to an acceptable level.

F. Mullion/Perimeter Heater

Freezers are equipped with perimeter and mullion heaters. The heaters are energized as soon as the power switch is turned on.
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IV. Replacement of Components

WARNING
• The appliance should be diagnosed and repaired only by qualied service personnel to reduce the risk of death, electric shock, serious injury, or re.
• Move the power switch to the "OFF" position, then unplug the appliance from the electrical outlet before servicing.
• Make sure all food zones in the appliance are clean after the appliance is serviced.

A. Service for Refrigerant Lines

WARNING
• Repairs requiring the refrigeration circuit to be opened must be performed by properly trained and EPA-certied service personnel.
• Always recover the refrigerant and store it in an approved container. Do not discharge the refrigerant into the atmosphere.
• Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-134a or R-404A as a mixture with pressurized air for leak testing.
NOTICE
• Do not leave the system open for longer than 15 min. when replacing or servicing parts. The Polyol Ester (POE) oils used in R-134a and R-404A appliances can absorb moisture quickly. Therefore it is important to prevent moisture from entering the system when replacing or servicing parts.
• Always install a new drier every time the sealed refrigeration system is opened.
• Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant ow.
• When brazing, protect the drier by using a wet cloth to prevent the drier from overheating. Do not allow the drier to exceed 250°F (121°C).
1. Refrigerant Recovery
The appliance is provided with refrigerant access valves. Using proper refrigerant practices recover the refrigerant from the access valves and store it in an approved container. Do not discharge the refrigerant into the atmosphere.
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2. Brazing
WARNING
• R-134a and R-404A themselves are not ammable at atmospheric pressure and temperatures up to 176°F (80°C).
• R-134a and R-404A themselves are not explosive or poisonous. However, when exposed to high temperatures (open ames), R-134a and R-404A can be decomposed to form hydrouoric acid and carbonyl uoride both of which are hazardous.
• Do not use silver alloy or copper alloy containing arsenic.
• Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140PSIG). Do not use R-134a or R-404A as a mixture with pressurized air for leak testing.
1) Braze all ttings while purging with nitrogen gas owing at a pressure of 3 to 4 PSIG.
NOTICE
• Always install a new drier every time the sealed refrigeration system is opened.
• Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant ow.
• When brazing, protect the drier by using a wet cloth to prevent the drier from overheating. Do not allow the drier to exceed 250°F (121°C).
2) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). Do not use R-134a or R-404A as a mixture with pressurized air for leak testing.
3. Evacuation and Recharge
1) Attach a vacuum pump to the system. Be sure the charging hoses are connected to both high and low-side access valves.
IMPORTANT
The vacuum level and vacuum pump may be the same as those for current refrigerants. However, the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils.
2) Turn on the vacuum pump. Open the gauge manifold valves. Never allow the oil in the vacuum pump to ow backwards.
3) Allow the vacuum pump to pull down to a 29.9" Hg vacuum. Evacuating period depends on pump capacity.
4) Close the low-side valve and high-side valve on the gauge manifold.
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5) Disconnect the gauge manifold hose from the vacuum pump and attach it to a refrigerant service cylinder. Remember to loosen the connection and purge the air from the hose. See the nameplate for the required refrigerant charge. Hoshizaki recommends only virgin refrigerant or reclaimed refrigerant which meets ARI Standard 700 (latest edition) be used.
6) A liquid charge is required when charging an R-404A system (to prevent fractionation) and optional when charging an R-134a system. Place the service cylinder on the scales; if the service cylinder is not equipped with a dip tube, invert the service cylinder, then place it on the scales. Open the high-side valve on the gauge manifold.
7) Allow the system to charge with liquid until the proper charge weight is met.
8) If necessary, add any remaining charge to the system through the low-side.
NOTICE!To prevent compressor damage, use a throttling valve or liquid dispensing device to add the remaining liquid charge through the low-side access valve with the appliance running.
9) Close gauge manifold valves and disconnect the hoses.
10) Cap the access valves to prevent a possible leak.
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B. Important Notes for Component Replacement

NOTICE
• When replacing a component listed below, see the notes to help ensure proper operation.
Component Notes
Compressor Install a new start relay, start capacitor, and external protector (on 2-section freezers only).
Compressor, Evaporator Fan Motor, Condenser Fan Motor
Thermostatic Expansion Valve
Defrost Thermistor
WARNING! To reduce the risk of electric shock, be sure to reconnect the component's ground wire.
• Attach the thermostatic expansion valve bulb to the suction line in the same location as the previous bulb.
• Secure the bulb with the clamp and holder, then insulate it.
After working with or around the defrost thermistor on a freezer, make sure the defrost thermistor wire is not touching the defrost heater.

C. Door Reversal

The appliance is provided with a cabinet design which, after being delivered to the installation location, permits changing of the door swing from left to right or right to left. To change the door swing, an HS kit from your local Hoshizaki distributor is required. See the table below. NOTICE! Improper installation of the HS kit may result in the doors not closing completely and/or the gaskets not sealing correctly. For further details, contact your local Hoshizaki distributor or Hoshizaki Technical Support at 1-800-233-1940.
Door Type Convert HS Kit Number
Full Glass
Full Solid
Half Solid
Right Hinge to Left Hinge HS-5177
Left Hinge to Right Hinge HS-5176
Right Hinge to Left Hinge
Left Hinge to Right Hinge
Right Hinge to Left Hinge
Left Hinge to Right Hinge
HS-3726
HS-3725
HS-3725
HS-3726
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V. Maintenance

WARNING
• Move the power switch to the "OFF" position and unplug the appliance before performing maintenance to prevent electric shock or injury by moving parts. To reduce the risk of electric shock, do not touch the power switch or plug with damp hands.
• Before performing maintenance, move all foods into another clean refrigerator or freezer.
1. Condenser
Check the condenser once a year and use a brush or vacuum cleaner to clean the condenser as required.
2. Power Supply Connection
If a plug, power cord, or receptacle (three-section models) is damaged, replace it. Be sure to connect the ground wire.
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VI. Preparing the Appliance for Periods of Non-Use

WARNING
• When preparing the appliance for long storage, prevent the doors from closing to reduce the risk of children getting trapped.
• To reduce the risk of electric shock, do not touch the attachment plug or power switch with damp hands.
• When shutting down the appliance for more than one week, move the power switch to the "OFF" position and unplug the appliance.
• Do not plug in/unplug the appliance to start/stop operation. Make sure the power switch is in the "OFF" position before plugging in or unplugging the appliance to reduce the risk of electric shock.
1) Before shutting down the appliance, move the stored food into another refrigerator or freezer.
2) Reach over the front panel and move the power switch to the "OFF" position. The appliance will shut down.
3) Unplug the appliance.
IMPORTANT
When preparing the appliance for long storage, clean the cabinet interior, door gaskets, and shelves.
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VII. Disposal

WARNING
When preparing the appliance for disposal, remove the door to reduce the risk of children getting trapped. Leave the shelves in place so that children may not easily climb inside.
The appliance contains refrigerant and must be disposed of in accordance with applicable national, state, and local codes and regulations. Refrigerant must be recovered by properly certied service personnel.
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VIII. Technical Information

A. Electrical and Refrigerant Data

Design Pressure
AC Supply
Model
CR1S-FGY(-FS)(-FSL)(-HS)(-HSL) CF1S-FGY(-FS)(-FSL)(-HS)(-HSL) 9 450 250 - 7. 5
CR2S-FS(-HS) 7
CR2S-FGY 6.2 14 -
CF2S-FS(-HS) 11
CF2S-FGY 9.8
CR3S-FS(-HS) 115/60/1 12 240 120
CF3S-FS(-HS) 208-230/115/60/1 16 450 250 -
Voltage Amperes
4 240 120 11 -
115/60/1
See the nameplate for electrical and refrigerant data. The nameplate is located inside the cabinet. We reserve the right to make changes in specications and design without prior notice.
(PSIG) Refrigerant (oz.)
HIGH LOW 134a 404A
240 120
450 250 - 17
12 -
1-Section
11
2-Section
12
-
1-Section
8
2-Section
17
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B. Wiring Diagrams

1. CR1S-FS(-FSL)(-HS)(-HSL) Auxiliary Code E-5 and Earlier
CR1S-FS(-FSL)
115/60/1
L
(BK)
POWER SWITCH
BK
GND
N
GR
(W)
W
CABINET THERM
(BR)
WIRE COLOR CODE
BK BLACK
BR BROWN
BU BLUE
DBU DARK BLUE
GR GREEN
GY GRAY
LBU LIGHT BLUE
O ORANGE
P PINK
R RED
V VIOLET
W WHITE
Y YELLOW
(BU)
BK
DEFROST THERM
(BR)
C
CONTROL MODULE
R
BK
R
HIGH - PRESSURE
*
SWITCH
BK
(BU)
(L)2(C)1(N)
BK
BK
W
BK
BD
4
3
W
W
W
GY
A
6(F)5(H)
0
BK
4
COMPRESSOR RELAY
BK
BK
DOOR SWITCH
BK
BK
1
6
(DOOR OPEN)
BK
DBU
DBU
(BK)
(BK)
R
R
LBU
DBU
EVAPORATOR
FAN
EVAPORATOR
FAN
W
W
INTERNAL
PROTECTOR
14
(BK)
CONDENSER
FAN
(BK) (BK)
(BK)
BK
GND
GND
LBU
8
2
(BK)
GR
GR
6
4
DOOR SWITCH
RELAY
W
W
START CAP.
280 MFD AT 120VAC
BK
13
12
GND
GR
7
5
3
1
BK
11
START RELAY
GND
BK
BK
W
BK
CABINET
LIGHT
V
10
W
GR
(BK)
W
COMPRESSOR
W
W
W
W
W
W
W
W
* High-Pressure Switch
Cut-out 300±10 PSIG
Cut-in 190±20 PSIG
3A8726-012
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2. CR2S-FS(-HS) Auxiliary Code E-5 and Earlier
L
BK
POWER SWITCH
115/60/1
GND
N
W
GR
(BR)
CABINET THERM
(BU)
BK
DEFROST THERM
(BR)
CONTROL MODULE
R
BK
R
HIGH PRESSURE
*
BK
C
R
(BU)
(L)2(C)1(N)
BK
SWITCH
3
W
W
BD
4
W
GY
BK
COMPRESSOR RELAY
BK
BK
V
V
10
LBU
CABINET
LIGHT
CABINET
LIGHT
BK
BK
BK
COMPRESSOR
BK
DOOR SWITCH (DOOR OPEN)
W
W
START CAP.
280 MFD AT 120VAC
BK
BK
13
12
START RELAY
LBU
W
7
BK
5
3
V
1
11
LBU
BK
DBU
(BK)
(BK)
(BK)
BK
8
6
4
2
DOOR SWITCH
RELAY
GND
GR
GND
GR
GND
GR
DBU
(BK)
(BK)
(BK)
R
BK
DOOR SWITCH (DOOR OPEN)
EVAPORATOR
FAN
EVAPORATOR
FAN
EVAPORATOR
FAN
W
INTERNAL PROTECTOR
14
(BK)
BK
A
6(F)5(H)
0
4
BK
BK
DBU
BK
DBU
W
1
R
6
W
W
W
W
W
W
W
W
W
W
W
W
WIRE COLOR CODE
BK BLACK
BR BROWN
BU BLUE
DBU DARK BLUE
GR GREEN
GY GRAY
LBU LIGHT BLUE
O ORANGE
P PINK
R RED
V VIOLET
W WHITE
Y YELLOW
37
CONDENSER FAN
(BK) (BK)
GND
(BK)
GND
GR
GR
* High-Pressure Switch
Cut-out 300±10 PSIG
Cut-in 190±20 PSIG
Page 38
3. CR1S-FGY(-FS)(-FSL)(-HS)(-HSL), CR2S-FGY(-FS)(-HS), and CR3S-FS(-HS)
Auxiliary Code E-6 and Later
CR1S-FGY CR1S-FS CR1S-HS CR2S-FGY CR2S-FS CR2S-HS
CR_S-FGY
CR2S-FGY
CR2S-FGY(-FS)(-HS)
CR_S-FS(-HS)
CR2S-FS(-HS)
CR2S-FGY(-FS)(-HS)
*
INTERNAL PROTECTOR
38
* High-Pressure Switch
Cut-out 300±10 PSIG
Cut-in 190±20 PSIG
Page 39
4. CF1S-FS(-FSL)(-HS)(-HSL) Auxiliary Code E-5 and Earlier
**
*
* High-Pressure Switch
Cut-out 490±10 PSIG
Cut-in 370±20 PSIG
** Defrost Thermostat
Cut-out
Cut-in
120°F±5°F (49°C±3°C)
70°F±5°F (21°C±3°C)
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5. CF1S-FS(-FSL)(-HS)(-HSL) Auxiliary Code E-6 and Later
CF1S-HS
CF1S-FGY
CF1S-FS(-HS)
**
*
INTERNAL PROTECTOR
* High-Pressure Switch
Cut-out 490±10 PSIG
Cut-in 370±20 PSIG
40
** Defrost Thermostat
Cut-out
Cut-in
120°F±5°F (49°C±3°C)
70°F±5°F (21°C±3°C)
Page 41
6. CF2S-FS(-HS) Auxiliary Code E-5 and Earlier
*
**
* High-Pressure Switch
Cut-out 490±10 PSIG
Cut-in 370±20 PSIG
** Defrost Thermostat
Cut-out
Cut-in
120°F±5°F (49°C±3°C)
70°F±5°F (21°C±3°C)
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7. CF2S-FS(-FSL)(-HS)(-HSL) Auxiliary Code E-6 and Later
CF2S-HS
CF2S-FGY
CF2S-FS(-HS)
**
*
EXTERNAL PROTECTOR
* High-Pressure Switch
Cut-out 490±10 PSIG
Cut-in 370±20 PSIG
42
** Defrost Thermostat
Cut-out
Cut-in
120°F±5°F (49°C±3°C)
70°F±5°F (21°C±3°C)
Page 43
8. CR3S-FS/HS Receptacle Box Connection
Power Cord Receptacle Box
Top Receptacle
To 2-Section System
Note: Only the top receptacles have power.
Power Cord Receptacle Box
Top Receptacle
To 1-Section System
To 2-Section System
Note: Only the top receptacles have power.
43
Top ReceptacleTop Receptacle
To 1-Section System
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