Instruction Manual
Self-Contained Flaker
Models
C-80BAJ
C-80BAJ-DS
C-80BAJ-AD
C-8-BAJ-ADDS
hoshizakiamerica.com
Issued: 11-14-2017
Revised: 12-11-2017
WARNING
Only qualied service technicians should install and service the appliance. To
obtain the name and phone number of your local Hoshizaki Certied Service
Representative, visit www.hoshizaki.com. No installation or service should be
undertaken until the technician has thoroughly read this Instruction Manual.
Likewise, the owner/manager should not proceed to operate the appliance until the
installer has instructed them on its proper operation. Failure to install, operate, and
maintain the appliance in accordance with this manual will adversely affect safety,
performance, component life, and warranty coverage and may result in costly water
damage. Proper installation is the responsibility of the installer. Product failure or
property damage due to improper installation is not covered under warranty.
Hoshizaki provides this manual primarily to assist qualied service technicians in the
installation, maintenance, and service of the appliance.
Should the reader have any questions or concerns which have not been satisfactorily
addressed, please call, send an e-mail message, or write to the Hoshizaki Technical
Support Department for assistance.
Phone: 1-800-233-1940; (770) 487-2331
Fax: 1-800-843-1056; (770) 487-3360
E-mail: techsupport@hoshizaki.com
618 Highway 74 South
Peachtree City, GA 30269
Attn: Hoshizaki Technical Support Department
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem.
2
IMPORTANT
This manual should be read carefully before the appliance is installed and operated.
Read the warnings and guidelines contained in this manual carefully as they
provide essential information for the continued safe use and maintenance of the
appliance. Retain this manual for any further reference that may be necessary.
CONTENTS
Important Safety Information ................................................................................................. 4
I. Specications ...................................................................................................................... 6
A. Construction .................................................................................................................. 6
B. Electrical and Refrigerant Data ..................................................................................... 6
C. Dimensions/Connections .............................................................................................. 7
1. C-80BAJ .................................................................................................................... 7
2. C-80BAJ-DS ............................................................................................................. 8
3. C-80BAJ-AD ............................................................................................................. 9
4. C-80BAJ-ADDS ...................................................................................................... 10
II. Installation Instructions .....................................................................................................11
A. Checks Before Installation ............................................................................................11
B. Location ........................................................................................................................11
1. General ....................................................................................................................11
2. Built-In Installation Site ........................................................................................... 12
C. Door ............................................................................................................................ 13
1. C-80BAJ, C-80BAJ-AD ........................................................................................... 13
a) Door Reversal .................................................................................................... 13
2. C-80BAJ-DS, C-80BAJ-ADDS ............................................................................... 15
a) Overlay Panel Fabrication and Attachment ........................................................ 15
D. Setup ........................................................................................................................... 23
E. Electrical Connection .................................................................................................. 24
F. Water Supply and Drain Connections .......................................................................... 25
G. Final Checklist ............................................................................................................ 27
III. Operating Instructions ..................................................................................................... 28
A. Important Notes About Usage ..................................................................................... 28
B. Startup ........................................................................................................................ 30
IV. Maintenance ................................................................................................................... 31
A. Maintenance Schedule ................................................................................................ 32
B. Cleaning and Sanitizing Instructions ........................................................................... 33
C. Storage Bin Drain ........................................................................................................ 35
D. Condenser ................................................................................................................... 36
E. Optional Drain Pump HS-5061 .................................................................................... 37
V. Preparing the Appliance for Periods of Non-Use ............................................................. 38
VI. Disposal .......................................................................................................................... 40
3
Important Safety Information
Throughout this manual, notices appear to bring your attention to situations which could
result in death, serious injury, damage to the appliance, or damage to property.
WARNING Indicates a hazardous situation which could result in death or
serious injury.
NOTICE Indicates a situation which could result in damage to the
appliance or property.
IMPORTANT Indicates important information about the installation, use, and
care of the appliance.
WARNING
The appliance should be destined only to the use for which it has been expressly
conceived. Any other use should be considered improper and therefore dangerous. The
manufacturer cannot be held responsible for injury or damage resulting from improper,
incorrect, and unreasonable use. Failure to install, operate, and maintain the appliance
in accordance with this manual will adversely affect safety, performance, component
life, and warranty coverage and may result in costly water damage.
To reduce the risk of death, electric shock, serious injury, or re, follow basic
precautions including the following:
• Only qualied service technicians should install and service the appliance.
• The appliance must be installed in accordance with applicable national, state, and local
codes and regulations.
• The appliance requires an independent power supply of proper capacity. See the
nameplate for electrical specications. Failure to use an independent power supply of
proper capacity can result in a tripped breaker, blown fuse, damage to existing wiring,
or component failure. This could lead to heat generation or re.
• THE APPLIANCE MUST BE GROUNDED: The appliance is equipped with a
NEMA5-15 three-prong grounding plug to reduce the risk of potential shock
hazards. It must be plugged into a properly grounded, independent 3-prong wall
outlet. If the outlet is a 2-prong outlet, it is your personal responsibility to have a
qualied electrician replace it with a properly grounded, independent 3-prong wall
outlet. Do not remove the ground prong from the power cord and do not use an
adapter plug. Failure to properly ground the appliance could result in death or serious
injury.
• Do not use an extension cord.
• To reduce the risk of electric shock, do not touch the control switch or plug with damp
hands. Make sure the control switch is in the "OFF" position before plugging in or
unplugging the appliance.
• Do not use an appliance with a damaged power cord. The power cord should not be
altered, jerked, bundled, weighed down, pinched, or tangled. Such actions could result
in electric shock or re. To unplug the appliance, be sure to pull the plug, not the cord,
and do not jerk the cord.
• Do not make any alterations to the appliance. Alterations could result in electric shock,
injury, re, or damage to the appliance.
• Do not place ngers or any other objects into the ice discharge opening.
4
WARNING, continued
• The appliance is not intended for use by persons (including children) with reduced
physical, sensory, or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
• Young children should be properly supervised around the appliance.
• Do not climb, stand, or hang on the appliance or appliance door or allow children or
animals to do so. Serious injury could occur or the appliance could be damaged.
• Be careful not to pinch ngers when opening and closing the door. Be careful when
opening and closing the door when children are in the area.
• Do not use combustible spray or place volatile or ammable substances near the
appliance. They might catch re.
• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance could
cause harm to individuals or damage to the appliance.
NOTICE
• Protect the oor when moving the appliance to prevent damage to the oor.
• Follow the water supply, drain connection, and maintenance instructions carefully to
reduce the risk of costly water damage.
• In areas where water damage is a concern, install in a contained area with a oor drain.
• Install the appliance in a location that stays above freezing. Normal operating ambient
temperature must be within 45°F to 100°F (7°C to 38°C).
• If using the optional drain pump (HS-5061), test its operation every time the appliance
is cleaned and sanitized. See "IV.E. Optional Drain Pump HS-5061" for details. If
the optional drain pump is not operating properly, water could back up and overow,
leading to costly water damage.
• To help ensure the storage bin drain remains clear, follow the instructions in "IV.C.
Storage Bin Drain" once every 3 months or as often as necessary for conditions. If
the storage bin drain becomes clogged, water could build up in the bin and overow,
leading to costly water damage.
• If water collects in the bin and will not drain, turn off the appliance and close the water
supply line shut-off valve. Call for service.
• If water seeps from the base of the appliance, turn off the appliance and close the
water supply line shut-off valve. Call for service. Failure to do so could lead to costly
water damage.
• Do not leave the appliance on during extended periods of non-use, extended
absences, or in sub-freezing temperatures. To properly prepare the appliance for
these occasions, follow the instructions in "V. Preparing the Appliance for Periods of
Non-Use."
• Keep ventilation openings, in the appliance enclosure or in the built-in structure, clear
of obstruction.
• Do not place objects on top of the appliance.
• The storage bin is for ice use only. Do not store anything else in the storage bin.
5
I. Specications
A. Construction
Top Panel
Ice Discharge
Opening
Scoop Holder
Slope
Front Panel
Bin Control
Thermostat
Bulb
Magnet
Catch
Control Switch
Door
Power Cord
Louver
B. Electrical and Refrigerant Data
The nameplate provides electrical and refrigerant data. The nameplate is located inside the
storage bin. For certication marks, see the nameplate.
We reserve the right to make changes in specications and design without prior notice.
Model Number C-80BAJ
C-80BAJ-DS
C-80BAJ-AD
C-80BAJ-ADDS
AC Supply Voltage 115-120/60/1
Amperes 4.0 AMPS
Design Pressure HI-240PSI LO-120PSI
Refrigerant 134a 3.92 OZ.
6
C. Dimensions/Connections
1. C-80BAJ
Units: mm [in.]
7
2. C-80BAJ-DS
Units: mm [in.]9Units: mm [in.]
8
3. C-80BAJ-AD
4. C-80BAJ-ADDS
Units: mm [in.]
10
II. Installation Instructions
WARNING
• The appliance must be installed in accordance with applicable national, state, and
local codes and regulations.
• CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews
are securely in place after installation. Make sure that none have fallen into the
storage bin.
A. Checks Before Installation
• Visually inspect the exterior of the shipping container and immediately report any
damage to the carrier. Upon opening the container, any concealed damage should also
be immediately reported to the carrier.
• Remove the shipping carton, tape, and packing material. If any are left in the appliance,
it will not work properly.
• Remove the package containing the accessories.
• Remove the protective plastic lm from the panels. If the appliance is exposed to the
sun or to heat, remove the lm after the appliance cools.
• See the nameplate inside the storage bin, and check that your voltage supplied
corresponds with the voltage specied on the nameplate.
B. Location
1. General
The appliance is approved for indoor or outdoor use.
NOTICE
• Normal operating ambient temperature must be within 45°F to 100°F (7°C to
38°C); Normal operating water temperature must be within 45°F to 90°F (7°C to
32°C). Operation of the appliance, for extended periods, outside of these normal
temperature ranges may affect appliance performance.
• The appliance will not work at sub-freezing temperatures. To prevent damage
to the water supply line, drain the appliance if the air temperature is going to go
below 32°F (0°C). See "V. Preparing the Appliance for Periods of Non-Use."
• The appliance should not be located next to ovens, grills, or other high heat producing
equipment.
• The location must provide a rm and level foundation for the appliance.
• The appliance requires no side or top clearance. But allow enough space at rear for
water supply and drain connections and at least 15" (38 cm) clearance at front.
• The appliance must be at oor level on a nished oor even if under a cabinet. In areas
where water damage is a concern, install in a contained area with a oor drain.
11
2. Built-In Installation Site
NOTICE
• Do not let the weight of the counter rest on the appliance.
• Do not install the appliance in a corner where the door will interfere with other
equipment or where the appliance cannot be pulled out for service.
Installation Space
Model Height Width Depth
C-80BAJ
C-80BAJ-DS
C-80BAJ-AD
C-80BAJ-ADDS
Between Two Cabinets Between a Cabinet and
34" (864 mm) minimum
15" (381 mm) minimum 24" (610 mm) minimum
32" (814 mm) minimum
the End of a Counter
C-80BAJ
C-80BAJ-DS
Min. 34"
(864 mm)
C-80BAJ-AD
C-80BAJ-ADDS
Min. 32"
(814 mm)
Min. 15"
(381 mm)
Between a Cabinet and
a Wall or Tall Cabinet
Secure: Do not
let the weight
of the counter
rest on the
appliance
C-80BAJ
C-80BAJ-DS
Min. 34"
(864 mm)
C-80BAJ-AD
C-80BAJ-ADDS
Min. 32"
(814 mm)
In a Corner
Oven
Min. 15"
(381 mm)
Min. 23"
(584 mm)
Support: Do not
let the weight
of the counter
rest on the
appliance
Appliance
12
C. Door
1. C-80BAJ, C-80BAJ-AD
a) Door Reversal
If you would like to reverse the door swing, follow the steps below. Otherwise, skip to
section "II.D. Setup."
1) While maintaining a hold on the door, remove the hinge stop pin from hinge (B). Pull out
the bottom of the door slightly and gently remove the door from hinge (A). See Fig. 1.
Hinge (B)
Hinge (A)
Fig. 1
Hinge Stop Pin
2) Remove the 2 bolts securing the top panel, then lift it off. See Fig. 2.
Top Panel
Bolts
Fig. 2
3) Remove hinge (A) and the bracket from the right side of the appliance and the top brace
from the left side. Rotate hinge (A) to position the gasket notch to the inside, then fasten
hinge (A) and the bracket to the left side and the top brace to the right side. See Fig. 3.
Bracket
Hinge (A)
Screw
Gasket Notch
13
Screw
Top Brace
Fig. 3
4) Remove hinge (B) from the right side of the appliance and the 2 ller screws from the
left side. Attach the 2 ller screws to the right side and attach hinge (B) to the left side.
See Fig. 4.
5) Rotate the top panel 180° from its previous position. This brings the notch that was
previously in the right rear to the left front. See Fig. 5. Hook the rear part of the panel on
the body, then secure the front with the 2 bolts removed in step 2.
Top Panel
Screws
Hinge (B)
Filler
Screws
Fig. 4
Fig. 5
Notch
6) Remove the 2 screws attaching the door handle and also remove the other 2 screws
indicated in the illustration. Use 2 of the screws to attach the handle to the other side of
the door and attach the other 2 screws in the remaining 2 holes. See Fig. 6.
7) Attach the door to hinge (A), then continue to maintain a hold on the door. Screw the
hinge stop pin into hinge (B) until it is tight. See Fig. 7.
Door Handle
Hinge (B)
Screws
Fig. 6
Hinge Stop Pin
Fig. 7
14
2. C-80BAJ-DS, C-80BAJ-ADDS
a) Overlay Panel Fabrication and Attachment
IMPORTANT
The overlay panel must be crafted by a professional cabinet maker to ensure
quality results.
(1) Parts
Ensure that all parts required for the overlay panel assembly are contained in the
accessories bag.
Overlay Panel Parts
No. Description Part Number Qty.
1 Threaded Wood Insert 4A4004-01 6
2 T2 Screw 4×8 SS 7P32-0408 3
3 Pan Head Screw M4×25 SS 7C12-0425 4
4 Truss Head Screw M4×8 SS 7C32-0408 2
5 Canoe Clip 4A5835-01 2
6 Sheet Metal Bracket 4A3998-01 1
1
2 3
4
5
6
15
(2) Overlay Panel Specication
Use the specication that applies to your appliance (C-80BAJ-DS or C-80BAJ-ADDS)
and the directions that follow to prepare your overlay panel.
(a) C-80BAJ-DS
)
(
)
(
(
(
)
)
)
(
)
(
(
(
)
)
)
(
)
C-80BAJ-DS Overlay Panel Specication
Overlay Panel Height 29 17/32" (750 mm)
Overlay Panel Width 14 13/16" (376 mm)
Overlay Panel Thickness 5/8" (16 mm) minimum; 3/4" (19 mm) maximum
Overlay Panel and Door Weight (total) 20 lb. (9 kg) maximum
16
(b) C-80BAJ-ADDS
)
(
)
(
(
(
)
)
)
(
)
(
(
(
)
)
)
(
)
(
C-80BAJ-ADDS Overlay Panel Specication
Overlay Panel Height 27 9/16" (700 mm)
Overlay Panel Width 14 13/16" (376 mm)
Overlay Panel Thickness 5/8" (16 mm) minimum; 3/4" (19 mm) maximum
Overlay Panel and Door Weight (total) 20 lb. (9 kg) maximum
17
(3) Fabrication of Overlay Panel
Fabricate the overlay panel as outlined in the specication on the previous page and the
instructions below.
1) Rout a channel at the bottom of the overlay panel to the proper dimensions. See "(C)
Routed Area" in the specication diagram and Fig. 8.
2) Drill six 1/4" diameter (hardwood may require slightly larger diameter) holes 3/8"
(10 mm) deep in the locations designated. NOTICE! Use care when drilling holes for
mounting hardware. All drilled holes must be straight and drilled to the correct
diameter and depth. See "(A) Threaded Inserts" and "(B) Threaded Inserts" in the
specication diagram and Fig. 9.
Routed Channel
Fig. 8
Holes
Fig. 9
Holes
3) Screw the 6 threaded wood inserts into the 1/4" holes drilled in the previous step. Make
sure that the inserts are threaded straight and that the tops of the inserts are ush to
the overlay panel surface. Otherwise, the overlay panel cannot be properly fastened to
the door.
4) Mount the door handle hardware. Hoshizaki recommends that the door handle hardware
be mounted on the edge opposite of the door hinge side (optional hinge reversal is
covered in step 6. Countersunk screw heads are required to ensure that the hardware
fasteners do not interfere with the overlay panel tting ush with the door.
5) While maintaining a hold on the door, remove the hinge stop pin from hinge (B). Pull out
the bottom of the door slightly and gently remove the door from hinge (A). See Fig. 10.
Ifyou are leaving the door right-hinged, skip to step 7. If you would like to reverse the
door hinges, proceed to step 6.
Hinge (B)
Fig. 10
Hinge (A)
Hinge Stop Pin
18
6) If you would like to reverse the door hinges, do the following:
a) Contact your local distributor to purchase Hoshizaki Kit HS-0229. The kit contains
"hinge (A)-left."
b) Remove the 2 bolts securing the top panel, then lift it off. See Fig. 11.
c) Remove hinge (A)-right and the bracket from the right side of the appliance. Set
aside hinge (A)-right; it is not needed. Remove the top brace from the left side.
Fasten hinge (A)-left and the bracket to the left side and the top brace to the right
side. See Fig. 12.
Note: When on the proper side, the gasket notch for hinge (A) is to the inside.
Top Panel
Bolts
Fig. 11
Bracket
Hinge (A)-Left
Gasket Notch
Screw
Screw
Top Brace
Hinge (A)-Right
Not Needed
Fig. 12
d) Remove hinge (B) from the right side of the appliance and the 2 ller screws from
the left side. Attach the 2 ller screws to the right side and attach hinge (B) to the
left side. See Fig. 13.
e) Rotate the top panel 180° from its previous position. This brings the notch that was
previously in the right rear to the left front. See Fig. 14. Hook the rear part of the
panel on the body, then secure the front with the 2 bolts removed in step 6a.
Screws
Hinge (B)
Filler
Screws
Fig. 13
Top Panel
Fig. 14
Notch
f) Remove hinge (C1) from the top right part of the door, ip it and reattach to the
bottom left. Remove hinge (C2) from the bottom right part of the door, ip it and
reattach to the top left. See Fig. 15. Proceed to step 7.
Screws
Hinge (C2)
Fig. 15
Hinge (C1)
Screws
19
7) Remove the bushings from hinge (C1) and hinge (C2) (the hinges attached to the door).
See Fig. 16.
8) Remove the gasket from the door. See Fig. 17.
Bushing
Hinge
Fig. 16
Gasket
Fig. 17
9) Temporarily fasten the overlay panel to the door using 2 of the M4×25 pan head screws
provided. NOTICE! Ensure that the back surface of overlay panel is at before
attaching. See Fig. 18.
10) Mark the centerpoint of the hinge (C1) and hinge (C2) holes that extend over the
overlay panel. See Fig. 19.
11) Remove the overlay panel from the door.
Hinge
Mark the center point.
Screws
Door
Overlay Panel
Fig. 18 Fig. 19
12) Drill 3/8" diameter holes 1/4" (7 mm) deep where you marked on the overlay panel to
accommodate the hinge (C1) and hinge (C2) bushings.
20
(4) Attachment of Overlay Panel to Door
1) Fasten the sheet metal bracket to the overlay panel using the two M4×8 truss head
screws provided. Snug the screws, but do not tighten. See Fig. 20.
2) Temporarily fasten the overlay panel to the door using 2 of the M4×25 pan head screws
provided. See Fig. 21.
Overlay Panel
Snug the screws,
but do not tighten.
Sheet Metal Bracket
Screws
Fig. 20 Fig. 21
3) Adjust the sheet metal bracket so that it is ush with the bottom of the door. See Fig. 22.
4) Remove the overlay panel from the door and tighten the two M4×8 truss head screws
securing the sheet metal bracket to the overlay panel. See Fig. 23.
Overlay Panel
Tighten the screws.
Door
Sheet Metal Bracket
Sheet Metal Bracket
Fig. 22 Fig. 23
5) Fasten the overlay panel to the door using the four M4×25 pan head screws provided.
Snug the screws, but do not tighten. See Fig. 24.
6) Fasten the sheet metal bracket to the bottom of the door with the three T2 screws
provided. Tighten the screws to the door. See Fig. 25.
Door
Snug the screws,
but do not tighten.
Overlay Panel
Screws
Sheet Metal Bracket
Fig. 24 Fig. 25
21
7) Tighten the four M4×25 pan head screws installed in step 5. See Fig. 26.
8) Replace the door gasket in its proper orientation. Reinsert the bushings into hinge (C1)
and hinge (C2) (the hinges attached to the door). See Fig. 27.
Bushing
Tighten the screws.
Fig. 26
Bushing
Fig. 27
Gasket
9) Attach the door to hinge (A), then continue to maintain a hold on the door. Screw the
hinge stop pin into hinge (B) until it is tight. See Fig. 28.
10) Insert the 2 canoe clips included in the accessory bag into the holes on top of the door.
See Fig. 29.
Hinge (B)
Canoe Clips
Hinge Stop Pin
Fig. 28 Fig. 29
22
D. Setup
1) Position the appliance in the selected permanent location.
2) Level the appliance from side-to-side and front-to-rear by adjusting the feet.
3) Insert the 4 canoe clips included in the accessory bag into the upper and lower holes
on the inside of the door opposite from the door handle. See Fig. 30.
These holes are provided to allow for door reversal and must be lled when not used.
Door Handle
Canoe Clips
Right Hinged
Factory Default
Door Handle
Left Hinged
Field Reversed
Fig. 30
23
E. Electrical Connection
WARNING
• Electrical connection must meet national, state, and local electrical code
requirements. Failure to meet these code requirements could result in death,
electric shock, serious injury, re, or damage.
• The appliance requires an independent power supply of proper capacity. See
the nameplate for electrical specications. Failure to use an independent power
supply of proper capacity can result in a tripped breaker, blown fuse, damage to
existing wiring, or component failure. This could lead to heat generation or re.
• THE APPLIANCE MUST BE GROUNDED:
NEMA5-15 three-prong grounding plug
hazards. It must be plugged into a properly grounded, independent 3-prong wall
outlet. If the outlet is a 2-prong outlet, it is your personal responsibility to have
a qualied electrician replace it with a properly grounded, independent 3-prong
wall outlet. Do not remove the ground prong from the power cord and do not use
an adapter plug. Failure to properly ground the appliance could result in death or
serious injury.
• Do not use an extension cord.
• To reduce the risk of electric shock, do not touch the control switch or plug
with damp hands. Make sure the control switch is in the "OFF" position before
plugging in or unplugging the appliance.
• Do not use an appliance with a damaged power cord. The power cord should not
be altered, jerked, bundled, weighed down, pinched, or tangled. Such actions
could result in electric shock or re. To unplug the appliance, be sure to pull the
plug, not the cord, and do not jerk the cord.
• The GREEN ground wire in the factory-installed power cord is connected to the
appliance. If it becomes necessary to remove or replace the power cord, be sure
to connect the power cord's ground wire to this screw upon reattachment.
The appliance is equipped with a
to reduce the risk of potential shock
• Usually an electrical permit and services of a licensed electrician are required.
• The maximum allowable voltage variation is ±10 percent of the nameplate rating.
• For optional drain pump (HS-5061) installation, refer to the instructions included with
the pump.
24
F. Water Supply and Drain Connections
WARNING
Water supply and drain connections must be installed in accordance with applicable
national, state, and local regulations.
NOTICE
• Normal operating water temperature must be within 45°F to 90°F (7°C to
32°C). Operation of the appliance, for extended periods, outside of this normal
temperature range may affect appliance performance.
• Water supply pressure must be a minimum of 7 PSIG and a maximum of
113PSIG. If the pressure exceeds 113 PSIG, the use of a pressure reducing valve
is required.
• External lters, strainers, or softeners may be required depending on water quality.
Contact your local Hoshizaki Certied Service Representative or local Hoshizaki
distributor for recommendations.
• Connect to potable water supply only. Do not connect to a hot-water supply.
• In areas where water damage is a concern, install in a contained area with a oor
drain.
• Water line installation to the appliance is not warranted by Hoshizaki.
• Water-hammer issues must be resolved by a qualied plumber before installing
the appliance. Water hammer can cause appliance damage that may lead to
water leakage or ooding.
• A minimum of 1/2" nominal ID hard pipe or equivalent is required for the drain
line. Installing a smaller diameter drain line will reduce water ow and may lead to
water leakage or ooding.
• If using the optional drain pump (HS-5061), test its operation every time the
appliance is cleaned and sanitized. See "IV.E. Optional Drain Pump HS-5061" for
details. If the optional drain pump is not operating properly, water could back up
and overow, leading to costly water damage.
Water Supply
Inlet
1/2" Female Pipe
Thread (FPT)
Minimum Water Supply
Line Size
1/4" Nominal ID
Copper Water Tubing or
Equivalent
Drain Outlet Minimum Drain
Line Size
1/2" Female Pipe
Thread (FPT)
1/2" Nominal
ID Hard Pipe or
Equivalent
• A plumbing permit and services of a licensed plumber may be required in some areas.
• A water supply line shut-off valve and drain valve must be installed.
• Be sure there is sufficient extra water supply line and drain line for the appliance to be
pulled out for service.
• Drain line should not be piped directly to the sewer system. An air gap of a minimum of
2vertical inches (5 cm) must be between the end of the drain pipe from the appliance
and the oor drain.
25
• For gravity drain installation, drain must have 1/4" fall per foot (2 cm per 1 m) on horizontal
runs to get good ow. A vented tee connection is also required for proper ow. Extend the
vent at least 12" (30 cm) above the drain outlet.
• For optional drain pump installation, refer to the instructions included with the pump.
Minimum 1/4" Nominal ID Copper Water Tubing or Equivalent
Water Supply Inlet
1/2" FPT
Shut-Off Valve
Drain Valve
Drain Outlet
1/2" FPT
Vented Tee Connection
Extend the vent at least 12"
(30 cm) above the drain outlet.
Be sure there is sufficient extra
water supply line and drain line
for the appliance to be pulled
out for service.
Piping to approved drain.
Leave a 2-inch (5-cm) vertical
air gap between the end of the
pipe and the drain.
2-inch (5-cm)
air gap
Minimum 1/2" Nominal ID Hard Pipe
or Equivalent
Fig. 31
Floor
Drain
26
G. Final Checklist
WARNING
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are
securely in place after installation. Make sure that none have fallen into the storage
bin.
1) Is the appliance level?
2) Is the appliance in a site where the ambient temperature is within 45°F to 100°F (7°C to
38°C) and the water temperature within 45°F to 90°F (7°C to 32°C) all year around?
3) Have the shipping carton, tape, and packing material been removed from the
appliance? Hasthe protective plastic lm been removed from the panels?
4) Have all electrical and water connections been made? Do electrical and water
connections meet all national, state, and local code and regulation requirements?
5) Has the power supply voltage been checked or tested against the nameplate rating? Is
the power supply a properly grounded, independent 3-prong wall outlet?
6) Are the water supply and drain lines sized as specied? Are the water supply line
shut-off valve and drain valve installed? Has the water supply pressure been checked to
ensure a minimum of 7 PSIG and a maximum of 113 PSIG?
7) Are all components, fasteners, and thumbscrews securely in place?
8) Has the end user been given this instruction manual, and instructed on how to operate
the appliance and the importance of the recommended periodic maintenance?
9) Has the end user been given the name and telephone number of an authorized service
agent?
10) Has the warranty tag been lled out and forwarded to the factory for warranty
registration?
27
III. Operating Instructions
A. Important Notes About Usage
WARNING
• Only qualied service technicians should install and service the appliance.
• Failure to install, operate, and maintain the equipment in accordance with this
manual will adversely affect safety, performance, component life, and warranty
coverage.
• To reduce the risk of electric shock, do not touch the control switch or plug
with damp hands. Make sure the control switch is in the "OFF" position before
plugging in or unplugging the appliance.
• The appliance must be maintained in accordance with the instruction manual and
labels provided with the appliance. Consult with your local Hoshizaki Certied
Service Representative about maintenance service.
• The appliance must be cleaned and sanitized at least twice a year. More frequent
cleaning and sanitizing may be required in some water conditions.
• Wash your hands before removing ice. Use the plastic scoop provided.
• Do not place ngers or any other objects into the ice discharge opening.
• The appliance is not intended for use by persons (including children) with reduced
physical, sensory, or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction concerning use of the
appliance by a person responsible for their safety.
• Young children should be properly supervised around the appliance.
• Do not climb, stand, or hang on the appliance or appliance door or allow children
or animals to do so. Serious injury could occur or the appliance could be
damaged.
• Be careful not to pinch ngers when opening and closing the door. Be careful
when opening and closing the door when children are in the area.
• Do not use combustible spray or place volatile or ammable substances near the
appliance. They might catch re.
• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance
could cause harm to individuals or damage to the appliance.
28
NOTICE
• Protect the oor when moving the appliance to prevent damage to the oor.
• If using the optional drain pump (HS-5061), test its operation every time the
appliance is cleaned and sanitized. See "IV.E. Optional Drain Pump HS-5061" for
details. If the optional drain pump is not operating properly, water could back up
and overow, leading to costly water damage.
• To help ensure the storage bin drain remains clear, follow the instructions in
"IV.C.Storage Bin Drain" once every 3 months or as often as necessary for
conditions. If the storage bin drain becomes clogged, water could build up in the
bin and overow, leading to costly water damage.
• If water collects in the bin and will not drain, turn off the appliance and close the
water supply line shut-off valve. Call for service.
• If water seeps from the base of the appliance, turn off the appliance and close
the water supply line shut-off valve. Call for service. Failure to do so could lead to
costly water damage.
• Do not leave the appliance on during extended periods of non-use, extended
absences, or in sub-freezing temperatures. To properly prepare the appliance for
these occasions, follow the instructions in "V. Preparing the Appliance for Periods
of Non-Use."
• Keep ventilation openings, in the appliance enclosure or in the built-in structure,
clear of obstruction.
• Do not place objects on top of the appliance.
• The storage bin is for ice use only. Do not store anything else in the storage bin.
If ice is not used on a regular basis, it may bond together in the storage bin. In this case,
discard the bonded ice and allow the appliance to make fresh ice.
29
B. Startup
WARNING
All parts are factory-adjusted. Improper adjustments may adversely affect safety,
performance, component life, and warranty coverage.
NOTICE
• If the appliance is turned off, wait for at least 3 minutes before restarting the
appliance to prevent damage to the compressor.
• At startup, conrm that all internal and external connections are free of leaks.
1) Open the water supply line shut-off valve.
2) Make sure the control switch is in the "OFF" position. Plug the appliance into the
electrical outlet. WARNING! To reduce the risk of electric shock, do not touch the
control switch or plug with damp hands. If you have to slide the appliance back
for a built-in installation, make sure you do not damage or pinch the water supply
line, drain line, or power cord.
3) If required by sanitation code in your area, seal the perimeter where the appliance
touches the oor with approved caulk compound in a smooth and easily cleanable
manner.
4) Move the control switch to the "ICE" position to start the automatic icemaking process.
5) Once the appliance starts to produce ice, allow it to run for another 30 minutes.
6) Move the control switch to the "OFF" position.
7) Remove the ice produced, then clean the storage bin liner, door liner, and door gasket
using a neutral cleaner. Rinse thoroughly after cleaning.
8) Move the control switch to the "ICE" position to start the automatic icemaking process.
9) To conrm bin control operation, hold ice in contact with the bin control thermostat bulb.
If the icemaker does not stop within 10seconds, the bin control thermostat must be
adjusted. Installations at higher altitude locations are more likely to require adjustment.
30
IV. Maintenance
The appliance must be maintained in accordance with the instruction manual and
labels provided with the appliance. Consult with your local Hoshizaki Certied Service
Representative about maintenance service. To obtain the name and phone number of
your local Hoshizaki Certied Service Representative, visit www.hoshizaki.com.
WARNING
• Only qualied service technicians should service the appliance.
• Failure to install, operate, and maintain the equipment in accordance with this
manual will adversely affect safety, performance, component life, and warranty
coverage.
• To reduce the risk of electric shock, do not touch the control switch or plug
with damp hands. Make sure the control switch is in the "OFF" position before
plugging in or unplugging the appliance.
• Move the control switch to the "OFF" position and unplug the appliance from the
electrical outlet before servicing.
• CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are
securely in place after any maintenance is done to the appliance. Make sure that
none have fallen into the storage bin.
• Do not place ngers or any other objects into the ice discharge opening.
• After service, make sure that there are no wires pinched between the panels and
appliance. Make sure you do not damage or pinch the water supply line, drain
line, or power cord.
31
A. Maintenance Schedule
The maintenance schedule below is a guideline. More frequent maintenance may be
required depending on water quality, the appliance's environment, and local sanitation
regulations.
Maintenance Schedule
Frequency Area Task
Weekly Scoop Clean the scoop using a neutral cleaner. Rinse thoroughly after cleaning.
Monthly
Every 3
Months
Every 6
Months
Drain the Appliance Move the control switch to the "DRAIN" position. Allow the water system to
drain for 1 minute. Clear ice away from the thermostatic bin control bulb.
Move the control switch to the "ICE" position. After the gear motor starts,
move the control switch to the "DRAIN" position. Allow the water system to
drain for 1minute. Move the control switch to the "ICE" position to start the
automatic icemaking process.
Appliance Exterior Wipe down with clean, soft cloth. Use a damp cloth containing a neutral
cleaner to wipe off oil or dirt build up. Clean any chlorine staining (rust
colored spots) using a non-abrasive cleanser.
Storage Bin Drain Maintain as outlined in "IV.C. Storage Bin Drain."
Icemaker and
Storage Bin
Evaporator
Condensate Drain
Pan and Gear
Motor Drain Pan
Clean and sanitize per the cleaning and sanitizing instructions provided in
this manual. See "IV.B. Cleaning and Sanitizing Instructions."
Wipe down with clean cloth andwarm water.
Evaporator
Condensate
Drain Pan
Gear Motor
Drain Pan
Optional Drain
Pump (HS-5061)
External Water
Filters
Yearly Water Supply Inlet Close the water supply line shut-off valve and drain the water system. Clean
Condenser Inspect. Clean if necessary. See "IV.D. Condenser."
Water Hoses Inspect the water hoses and clean/replace if necessary.
Upper Bearing
(extruding head)
After
3 Years,
then Yearly
Upper Bearing
(extruding head);
Lower Bearing
and O-Ring
(lower housing);
Mechanical
Seal; Evaporator
Cylinder; Auger
Test as outlined in "IV.E. Optional Drain Pump HS-5061."
Check for proper pressure and change if necessary.
the water supply inlet screen.
Check for wear using .02" round stock or pin gauge. Replace both upper
bearing and lower bearing if wear exceeds factory recommendations. See
the Service Manual for details.
Inspect. Replace both upper bearing and lower bearing if wear exceeds
factory recommendations. Replace the mechanical seal if the seal's contact
surfaces are worn, cracked, or scratched.
32
B. Cleaning and Sanitizing Instructions
The appliance must be cleaned and sanitized at least twice a year. More frequent
cleaning and sanitizing may be required insome conditions.
WARNING
• To prevent injury to individuals and damage to the appliance, do not use ammonia
type cleaners.
• Carefully follow any instructions provided with the cleaning and sanitizing
solutions.
• Always wear liquid-proof gloves and goggles to prevent the cleaning and sanitizing
solutions from coming into contact with skin or eyes.
• Do not use ice made from the cleaning and sanitizing solutions. After cleaning and
sanitizing, be careful not to leave any solution in the appliance.
• Do not place ngers or any other objects into the ice discharge opening (extruding
head).
1. Cleaning Solution
Dilute 1.6 . oz. (47 ml or 3.2 tbs) of Hoshizaki "Scale Away" or Nu-Calgon "Liquid Ice
Machine Cleaner" with 1 qt (1 l) of warm water. This is a minimum amount. Make more
solution if necessary. IMPORTANT! For safety and maximum effectiveness, use the
solution immediately after dilution.
2. Cleaning Procedure
1) Move the control switch to the "OFF" position.
2) Remove all ice from the storage bin.
3) Move the control switch to the "DRAIN" position.
4) Allow the water system to drain for 1 minute.
5) Move the control switch to the "OFF" position.
6) Using a clean funnel and hose (not included), pour 1 qt (1 l) of cleaning solution
over the extruding head. See Fig. 32. Allow the appliance to sit for 10 minutes before
operation.
Funnel and Hose
Extruding Head
Scoop Holder
Slope
(not included)
Fig. 32
33
7) Make sure at least 10 minutes have elapsed since you poured the cleaning solution
over the extruding head, then move the control switch to the "ICE" position.
8) Allow the appliance to make ice for 20 minutes, then move the control switch to the
"DRAIN" position.
9) Allow the water system to drain for 1 minute.
10) Move the control switch to the "ICE" position.
11) After the gear motor starts, move the control switch to the "DRAIN" position.
12) Allow the water system to drain for 1 minute.
13) Move the control switch to the "OFF" position. In severe water conditions, repeat the
cleaning procedure.
Note: If you do not sanitize the appliance, go to step 8 in "IV.B.5. Sanitizing
Procedure - Final."
3. Sanitizing Solution
Dilute 1.25 . oz. (37 ml or 2.5 tbs) of a 5.25% sodium hypochlorite solution (chlorine
bleach) with 2.5 gallons (9.5 l) of warm water. This is a minimum amount. Make more
solution if necessary. Using a chlorine test strip or other method, conrm that you have a
concentration of about 200 ppm. IMPORTANT!For safety and maximum effectiveness,
use the solution immediately after dilution.
4. Sanitizing Procedure - Initial
1) Using a clean funnel and hose, pour 1 qt (1 l) of sanitizing solution over the extruding
head. Allow the appliance to sit for 10 minutes before operation.
2) Remove the slope from the storage bin by carefully bending it in the center and
releasing it from the 2 slope shafts.
3) Remove the scoop. Remove the 2 thumbscrews securing the scoop holder, then remove
it.
4) Pour some of the sanitizing solution into a separate, clean container. Using this
sanitizing solution and a clean cloth, wipe down the slope, scoop, scoop holder, inside
of the spout, and bin liner.
5) Rinse the parts and areas sanitized in step 4 thoroughly with clean water.
6) Replace all removed parts in their original and correct positions. WARNING! CHOKING
HAZARD: Ensure all components, fasteners, and thumbscrews are securely in
place. Make sure that none have fallen into the storage bin.
7) Make sure at least 10 minutes have elapsed since you poured the sanitizing solution
over the extruding head, then move the control switch to the "ICE" position.
8) Allow the appliance to make ice for 20 minutes, then move the control switch to the
"DRAIN" position.
9) Allow the water system to drain for 1 minute.
10) Move the control switch to the "ICE" position.
11) After the gear motor starts, move the control switch to the "DRAIN" position.
12) Allow the water system to drain for 1 minute.
13) Move the control switch to the "OFF" position.
34
5. Sanitizing Procedure - Final
1) Using a clean funnel and hose, pour 1 qt (1 l) of sanitizing solution over the extruding
head. Allow the appliance to sit for 10 minutes before operation.
2) Move the control switch to the "ICE" position.
3) Allow the appliance to make ice for 20 minutes, then move the control switch to the
"DRAIN" position.
4) Allow the water system to drain for 1 minute.
5) Move the control switch to the "ICE" position.
6) After the gear motor starts, move the control switch to the "DRAIN" position.
7) Allow the water system to drain for 1 minute.
8) Move the control switch to the "ICE" position and allow the appliance to run. Check for
leaks.
9) After 30 minutes, move the control switch to the "OFF" position.
10) Pour warm water into the storage bin to melt all of the ice, then clean the storage bin
liner, door liner, and door gasket with a neutral cleaner. Rinse thoroughly after cleaning.
11) Move the control switch to the "ICE" position to start the automatic icemaking process.
C. Storage Bin Drain
In some conditions, slime may build up inside the storage bin drain and prevent water
from draining properly. To prevent this buildup, perform the following procedure once
every 3 months or as often as necessary for conditions.
NOTICE
If the storage bin drain becomes clogged, water could build up in the bin and
overow, leading to costly water damage.
1) Move the control switch to the "OFF" position. WARNING! To reduce the risk of
electric shock, do not touch the control switch with damp hands.
2) Remove all ice from the storage bin.
3) Mix a batch of sanitizing solution by diluting 1.25 . oz. (37 ml or 2.5 tbs) of a
5.25% sodium hypochlorite solution (chlorine bleach) with 2.5 gallons (9.5 l) of warm
water. Using a chlorine test strip or other method, conrm that you have a concentration
of about 200 ppm. IMPORTANT!For safety and maximum effectiveness, use the
solution immediately after dilution.
4) Slowly pour the sanitizing solution into the storage bin.
5) After all of the solution has drained, clean the storage bin liner with a neutral cleaner.
Rinse thoroughly with clean water.
6) Move the control switch to the "ICE" position to start the automatic icemaking process.
35
D. Condenser
Check the condenser once a year, and clean if required by following the steps below.
More frequent cleaning may be required depending on location.
WARNING
Condenser ns are sharp. Use care when cleaning.
1) Move the control switch to the "OFF" position, then unplug the appliance from the
electrical outlet. WARNING! To reduce the risk of electric shock, do not touch the
control switch or plug with damp hands.
2) Remove the screws securing the front panel, then remove it. See Fig. 33.
3) Remove the screws securing the louver, then remove it.
4) Use a brush attachment on a vacuum cleaner to gently clean the condenser ns. Do not
use too much force, otherwise the ns could be damaged.
5) Replace the louver and front panel in their correct positions. Ensure that the screws are
securely in place.
6) Plug the appliance back in. Move the control switch to the "ICE" position to start the
automatic icemaking process.
Fig. 33
Condenser
Louver
Front Panel
Screws
Screws
36
E. Optional Drain Pump HS-5061
If the optional drain pump (HS-5061) is installed, test its operation at least twice a year
as outlined below. Note that the pump has power even when the control switch is in the
"OFF" position.
NOTICE
If the optional drain pump is not operating properly, it will adversely affect
performance, component life, and warranty coverage and may result in costly water
damage.
1) Move the control switch to the "OFF" position, then unplug the appliance from the
electrical outlet. WARNING! To reduce the risk of electric shock, do not touch the
control switch or plug with damp hands.
2) Remove all ice from the storage bin.
3) Plug the appliance back in.
4) Slowly pour 24 to 30 oz. (710 to 890 ml) of water over the storage bin drain hole in the
storage bin.
5) If water pumps out properly and the drain pump then de-energizes, proceed to step 6.
If water does not pump out properly and/or the drain pump does not de-energize, the
appliance must be serviced by a qualied service technician before proceeding.
6) Move the control switch to the "ICE" position.
7) Pour another 24 to 30 oz. (710 to 890 ml) of water into the appliance's ice storage bin,
then completely restrict the discharge hose while the drain pump is operating.
See Fig.34. Pour more water into the appliance's ice storage bin until the appliance
turns off. The drain pump will continue to operate. Check for leaks.
8) Remove the discharge hose restriction and allow the water to be pumped out normally.
Power to the appliance will be restored when the water in the drain pump returns to a
normal level.
9) If the appliance fails to turn off with the discharge hose restricted or the pump fails to
pump out the water, the appliance must be serviced by a qualied service technician.
Fig. 34
37
Discharge Hose
V. Preparing the Appliance for Periods of Non-Use
During extended periods of non-use, extended absences, or in sub-freezing
temperatures, follow the instructions below. When the appliance is not used for two or
three days under normal conditions, it is sufficient to move the control switch to the "OFF"
position.
WARNING
Only qualied service technicians should service the appliance.
NOTICE
During extended periods of non-use, extended absences, or in sub-freezing
temperatures, follow the instructions below to reduce the risk of costly water
damage.
1) Move the control switch to the "OFF" position. WARNING! To reduce the risk of
electric shock, do not touch the control switch or plug with damp hands.
2) Close the water supply line shut-off valve, then open the water supply line drain valve.
See Fig. 31.
3) Allow the line to drain by gravity.
4) Move the control switch to the "DRAIN" position.
5) Allow the water system to drain for 1 minute.
6) Attach a compressed air or carbon dioxide supply to the water supply line drain valve.
7) Move the control switch to the "ICE" position.
8) Blow the water supply line out using the compressed air or carbon dioxide supply.
9) Close the water supply line drain valve.
10) Move the control switch to the "OFF" position, then unplug the appliance from the
electrical outlet.
11) Remove the screws securing the upper rear panel, then remove it. See Fig. 35.
12) Remove the clamp securing the reservoir outlet hose to the reservoir. Disconnect the
reservoir outlet hose from the reservoir.
13) Attach a compressed air or carbon dioxide supply to the reservoir outlet hose.
Upper Rear Panel
Reservoir
Fig. 35
Clamp
Reservoir
Outlet
Hose
Overow Hose
38
14) Plug the appliance back in, then move the control switch to the "DRAIN" position.
15) Blow out the reservoir outlet hose using the compressed air or carbon dioxide supply.
16) Move the control switch to the "OFF" position, then unplug the appliance from the
electrical outlet.
17) Reconnect the reservoir outlet hose to the reservoir, then secure with the clamp. Make
sure all hoses are connected and secure.
18) Replace the rear panel in its correct position.
19) Clean the storage bin by using a neutral cleaner. Rinse thoroughly after cleaning.
39
VI. Disposal
The appliance contains refrigerant and must be disposed of in accordance with
applicable national, state, and local codes and regulations. Refrigerant must be
recovered by properly certied service personnel.
40
618 Hwy. 74 South, Peachtree City, GA 30269 USA (P) 770.487.2331 (F) 770.487.3360 hoshizakiamerica.com 1A4911-011
41
Loading...