H603, OCT 2002
C2150 Control
with Version 3 Software and Encoders
for 2001 Light-Duty Industrial
Door Operators
SETUP INSTRUCTIONS & TROUBLESHOOTING
To be used with either G2001 or G206 Installation Instructions
SERIES 2001 SLIDE DOOR OPERATOR
To get this operator up and running, do the following:
1.
Physically inspect the package you received.
a. The small red connector from the motor encoder should be plugged into connector CN1
on the control.
b. The motor should be plugged into connector CN8.
c. The close monitor switch assembly should be connected to terminal #10 and #11 of connector CN2, and should trip when
the door is fully closed.
with C2150 Control and Version 3 Software
(for light-duty industrial door operators)
SECTION 1: QUICK-START INSTRUCTIONS
d. A five-conductor cable should run between connector CN7 and the power supply. The power supply should be a C3925 (with
large rectangular transformer) for 120VAC operation. For 240VAC, it should be a C3926 (with round "donut" transformer).
2.
Check the incoming power for proper connections. Pin 1 of the power supply is to be wired to the HOT side of the AC line
(normally black-US or brown-international). Pin 2 of the power supply is for the NEUTRAL side of the AC line (normally
white-US or blue-international). Pin 3 of the power supply is frame ground (green-US or green/yellow-international).
3. If you do not plan to use a 3-button station or an emergency stop switch, a jumper
must
be present between pins 15 and 16
of CN2, the main input connector. Also, a toggle switch or jumper wire
must
be present between pins 8 and 9 of connector
CN2. This wiring is normally done for you at the factory.
4.
Set reversing sensitivity pot R10 fully counterclockwise. Do not
wire any motion detectors or other accessory devices at this
ti
me (the factory pre-wired safety beams, if present, may be left in place).
5.
Caution, door will move! Move the door manually to a position in mid-stroke. Insure that the toggle switch is turned on, and
apply AC power to the door package.
a.
The display should wink the version number in two parts (as in 3. then 03).
b.
The display should indicate FC (for first run - Finding Close stop), and the door should fully close at slow speed. [If the door
moves a short distance closed, then stops and the display indicates Pd, it means thatthe pre-wired safety beams are hanging
the door up and preventing the "learn" cycle; the yellow SAF BEAM indicator will be lit in this case.]
c.
When the door has fully closed, the yellow CLM (close monitor) indicator should come on. The display should show tS (total
Stroke), followed by the stroke found (in inches).Important note:The stroke displayed should match the door stroke as
installed, since each control is "taught" the stroke for the operator it ships in at the factory. If you need to change the stroke
for any reason, refer to question 1-1 in Section 3, COMMON QUESTIONS & ANSWERS.
d.
After the stroke displays, the display will switch to Id (Idle). [If the display switches to OS instead and the door refuses to
do anything else, look at the green TOG SW indicator on the left side of the control. It should be on. If it's off, check to insure
that the toggle switch is turned on, and that the SO magnets, if present, are closing the breakout magnetic reed switches
(these switches are in series with the toggle switch circuit).]
6.
Depressing the DOWN button on the C2150 control will now actuate the door to open at the factory selected default settings
for open speed, open check, braking, and time delay. Inspect for smooth operation, free of any binds, excessive noise, etc.
7. If any speeds or other settings need to be changed, follow this procedure:
a.
Turn the toggle switch
OFF.
The display will show OS (for Open Speed), the first parameter that can be adjusted.
b. Refer to the chart on page 3 and scroll through the parameter list using the UP and DOWN buttons until you find the parameter
you wish to change. When you've found it, press
and hold
the SET button. The display will now change to show the current
value or setting of the parameter. While holding the SET button down, press or hold UP or DOWN to modify the setting. When
the SET button is released, the display once again shows the parameter you just changed. You may then change another
parameter, or turn the toggle switch back on to check the change(s) you just made. The chart on page
3 also shows the
factory default settings for each parameter.
8. If you changed any adjustments, after you are satisfied with all control settings, insure that the toggle switch is ON. Press
and hold
the SET button on the control until dS (data Saved) displays. All of your settings are now stored in the control's
memory. You must
perform this step if you changed any settings, otherwise the control will go back to the factory default
settings after a power failurel
9. Set the reversing sensitivity as desired using adjustment R10. Do NOT leave this adjustment at minimum!!
10. Install accessory devices and wire them to CN2. Check all detectors for proper operation.
This concludes the electrical installation and set-up.
The following chart shows all of the adjustable parameters. Refer to steps 7 and 8 on page H603.1 to make any necessary changes
H603.2
oF (no)
OP (power fail OPen)
oF (no)
oF (no) (Version 3.01 & up only)
oF (no) (Version 3.01 & up only)
oF (use standard speeds)
oF (use standard speeds)
oF (use standard accelaration)
oF (standard switches in use)
oF (on if Horton lock is present)
oF (fail-secure/on if fail-safe lock found)
oF (monitored lock)
oF (standard lock)
oF (Do not turn on - see Q3-4)
oF (Lock only when closed)
oF (Version 3.03 & up only)
oF (Version 3.02 & up only)
Note: a double dash (--) is a reversed parameter that is not implemented
10
12
4
4
3
3
1 sec
1 sec
3 sec
75% of stroke
8"
(as determined by learn cycle)
oF (no)
oF (no)
on (yes)
FACTORY PRESET VALUE
SECTION 2: OTHER DISPLAY CODES
(Version 3 software)
Lock Open also
reverse on encoder Pulses
The following initialization, error, and diagnostic codes may also
be displayed at various times by Bersion 3 software:
Control is braking door.
Setup data stored.
Door is closed and idle (waiting for actuate signal).
Door is latched in full open position.
Partial open check (when partial opening is activated).
No automatic lock found.
Interlocking active - contact on CN2, pin 13 inhibiting
door open.
No lock found (or lock does not have monitor switch).
Fail secure automatic lock (with monitor switch) found.
Fail safe automatic lock (with monitor sitch) found.
First run - finding fully closed position.
First run - finding fully open position.
Jam Sensing
Open Check
Close Speed
Close Check
Open cUshion
Close cUshion
delay time 1 (full)
delay time 2 (partial)
delay time 3 (reverser)
open Check Point
Partial Open position
total Stroke
cycle test
AutoSeal
Stop OK on first run
Lock present
Close braking
brake on recycles
use SLow speeds
use turbocharge speeds
reduced Accelaration
3-button station present
PARAMETERCODE
Open Speed
Safety nosings
Fail-SAfe lock
Unmonitored Lock
Power Fail
Heavy-duty door/motor
Horton C9910 Lock
bi-stable Lock
oF/on
oF/on
Jam sensed - door not moving at beginning of open or
close cycle.
Pedestrian (actuating or safety device) stopping "learn"
cycle.
No close monitor microswitch found when expected.
Unlock failure of (monitored) automatic lock.
Lock failure of (monitored) automatic lock.
Encoder failure.
Loss of pulses from encoder.
Encoder phasing wrong.
Encoder test starting.
Rotating lines during encoder test.
Stroke determination failure (measured stroke outside
limits).
Data storage failure.
Battery failure (when optional battery pack is installed).
oF/on
12-199"
oF/on
oF/on
oF/on
oF/on
oF/on
oF/on
oF/on
oF/on
oF/on
oF/on
oF/on
oF/on
oF/on
ADJUSTS
0-15
0-15
0-15
0-15
0-15
0-15
OP/CL
oF/on
1-199
1-199
1-199
50-90% tS
8"-tS
oF/on
SECTION 3: COMMON QUESTIONS & ANSWERS
(Version 3 software)
*** QUESTIONS ABOUT CONTROL SET-UP
***
Q1-1How do I reset the stroke stored in the control?
A1-1
instruct the control to do a full 'learn' cycle by pressing
and holding
the SET button down while momentarily pressing
RESET, or hold the SET button down while powering up the control. The control will restore all the factory default settings, learn
the new stroke, and store all the information.
Q1-2
How do I verify the stroke that a particular control is set to?
A1-2
Locate the tS parameter in the parameter list, and press SET to view it. The stroke will be displayed in inches. The
total stroke can also be modified via the UP and DOWN buttons, but it's not recommended - we suggest letting the control determine
the stroke automatically with a full learn cycle instead.
Q1-3Can the control re-learn the stroke without changing any of my other settings?
A1-3Yes. In Version 3.01 & later, holding both the SET and UP buttons while momentarily pressing RESET or powering up
will retain all of your present settings except for the stroke.
Q1-4
What are the default settings in the parameter list when I force the control to do a full learn cycle?
A1-4Refer to the chart on page H603.2, which shows all the defaults.
Q1-5I changed some settings, but everytime I reset the control or there's a power loss, the control goes back to its
original settings! What's going on?
A1-5You must remember to
save
the settings you decided on before you leave the job site! To save your new settings into
permanent memory, the toggle circuit must be on (door must be in normal operation). Push and
hold
the SET button until the
display shows dS. Your new settings are now stored. Data is only stored when the door arrives at the fully closed or open
positions; also, note that normal door operation is disabled until the SET button is released.
Q1-6
I would like to move the point where the door goes into open check.
A1-6Locate the CP (Check Point) parameter and modify it. This parameter is in inches of stroke and can be set from 50% to
90% of the total stroke learned on startup.
Q1-7
I changed the total stroke manually, and the control also moved my check point. Why?
A1-7
This is normal, and is done to properly relocate the open check point. You should have set the total stroke first, or
allowed the control to automatically learn it, then reset the open check point to your desired value.
Q1-8
I changed some parameters and really messed things up. How do I get back where I started?
A1-8Assuming that you haven't saved the new "messed up" parameters, simply pressing RESET will restore all of the
settings you had before you started tinkering. If you did a data save, your original parameters are lost, and you will have to do a
complete learn cycle to get back to a parameter set that at least works in your door.
Q1-9
The door goes through its full learn cycle, then the control starts flashing SF until reset. Why?
A1-9
This code indicates a'Stroke Failure' - some encoder pulses were found, but not enough. Check the encoder and
associated wiring carefully, and verify that the encoder wheel and other mechanical parts are not slipping. The minimum stroke
is 12" if Horton's standard S2001 gear drive and 3.183" drive pulleys are in use. (Note: Version 3.02 & earlier have a 20" stroke
minimum.)
Q1-10
When I power up the control, the door closes slowly on its first run, then the display starts flashing nS. What
gives?
A1-10
This stands for 'no Switch' -the close monitor switch is not supplying a "door fully closed" indication to the control.
Check your switch, its mechanical adjustments, and its wiring.
Q1-11
My door seemed to setup properly, but then it refused to close and the display is showing St. What's wrong?
A1-11
This is the Stop code -the pushbutton "stop" input (marked KEYSW, pin 16 of CN2) is active. This is a
normally closed
i
nput - pin 16 must be jumpered to common (pin 15) for the door to work if a stop button isn't installed.
Q1-12There's a red LED marked +100 next to the display that comes on when some parameters are accessed.
A1-12
This LED shows that you must add 100 inches (or seconds) to the display value. Think of it as a third '1' digit in front of
the other two.
Q1-13I I
nstalled a very heavy door (over 400 pounds), and/or amusing a 1/2 hp
heavy-duty motor, and the braking
seems very abrupt. Why?
A1-13
The standard braking on the C2150 control is optimized for light to medium weight doors, and will suffice for the vast
majority of applications. When installing a very heavy door, you should set the Hd (Heavy duty) bit to the ON
position. This will
change the braking to a more gentle curve and minimize wear and tear on the door and operator. Note that with the different
braking, you may have to move the check point back and/or slow the door down a little to achieve smooth operation.
Ql-14I installed a switch for partial opening operation and set the PO parameter for 24", but I'm getting 48" of partial
opening on my bi-part operator. Why?
A1-14All
measurements in the C2150 control are based on inches of
stroke,not inches of door opening. The 24" setting will
yield a 24" door opening on single-slide operators - but for bi-part doors, you would set PO to 12".
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