Horst Welding CHCF25, CHCF30, CHCF42, CHCF36, CHCFD42 Operator's Manual

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Page 1

WAGONS

OPERATOR’S MANUAL

CHCF25, CHCF30, CHCF36, CHCF42

HORST

CHCFD36, CHCFD42

Contour Header Wagon

Manual # CHCF_2012_03

May 2012

Page 2

Page 3

TABLE OF CONTENTS

Introduction, General Information, Serial Number………….…………2

- 1 -

Definitions of Safety Terms and Symbols, Accident Prevention… 3

Wagon Specifications………………………………………….…………4

Operation / Maintenance……………………….……………..…………5

Braking Requirements...……………………………………..…………..6

Loading Header……………………………………………..…………6 -7

Top Rail & Shoe Positions……………………………………………….8

Parts Illustrations……………………………………………..……….9-14

Complete Wagon……………………………….....……9-10

Front Axle…………………………….………………….…11

Rear Axle………………………………….………….…….12

Tongue……………………………………….……….…... .13

Shoe……………………………………………………...…14

Light Kit……………………………………………………..15

Warranty Policy…………………………………………………………..16

HORST WELDING

8082 Rd 129

Listowel, ON N4W 3G8

Canada

519-291-4162

1-866-567-4162

Fax 1-519-291-5388

[email protected]

www.horstwelding.com

Page 4

INTRODUCTION

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Thank you for purchasing your new Horst Contour 4 Wheel Steer Header Wagon. Your Contour Header Wagon

has been designed and manufactured to give you many years of dependable service. You or any other person, who will be assembling, operating, maintaining or working with this product, are required to read and completely understand the information and instructions contained in this manual. If anyone does not fully understand every part of this manual, please obtain further assistance by contacting the dealer from which this product was purchased or by contacting Horst W elding at the telephone number or address listed on the previous page of this manual. Keep this manual available for reference whenever this product is being handled or used. Provide this manual to any new owners and/or operators.

This manual covers models: CHCF25, CHCF30, CHCF36, CHCF42

CHCFD36, CHCFD42

GENERAL INFORMATION

The purpose of this manual is to assist you in safely operating and maintaining your Contour Header Wagon in a safe manner. Read this manual carefully to obtain valuable information and instructions that will help you achieve safe and dependable service. The illustrations and data used in this manual were current at the time of printing, but due to possible engineering and/or production changes, this product may vary slightly in detail. Horst Welding reserves the right to redesign and/or change components as necessary without notification.

SERIAL NUMBER LOCATION

The serial number for your Contour Header Wagon is located on the back top right side of the rear axle.

Page 5

- 3 -

Throughout this manual, the terms DANGER, WARNING and CAUTION are used to indicate the degree of hazard to personnel

if proper safety procedures are not followed. These words will be used in conjunction with the Safety Alert Symbol: a dark triangle containing a white exclamation mark.

- ATTENTION! - BECOME ALERT! - YOUR SAFETY IS INVOLVED!

WARNING Indicates a potentially hazardous situation, which, if not avoided, Could result in death or serious injury.

IMPORTANT

The safety information given in this manual does not replace any safety codes, insurance needs, federal, state and local laws.

The Safety Alert Symbol means:

Precautions that must be followed to prevent damage to equipment.

The best safety device is a careful operator. Horst Welding

and your dealer ask that YOU be that careful, responsible

equipment operator.

Pay attention to the job at hand. Do not let your mind lose concentration on what you are doing. No accident prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment.

If accidents are to be prevented (and accidents can be prevented), that prevention will come from equipment

operators who accept their complete responsibility and anticipate the results of their actions.

The designer, the manufacturer, and the safety engineer all help create a safe product, but their combined efforts can be wiped out with a single careless act by the operator of that product.

Do not attempt to operate this equipment under the influence of drugs or alcohol.

YOU ARE THE KEY TO SAFETY BECAUSE:

YOU are responsible for the SAFE operation and maintenance of YOUR Header Wagon.

DEFINITION OF SAFETY TERMS AND SYMBOLS

ACCIDENTS CAN BE PREVENTED WITH

YOUR HELP!

YOU are responsible to familiarize yourself, and anyone

else who will operate, maintain, or work around this product, with the safety information contained in this manual.

YOU are responsible to read ALL information contained in

this manual to any operators or maintenance personnel who are not fully able to read the written English language.

Whether YOU read the manual as written or translate it into another language, YOU must make certain that all

operators and maintenance personnel have complete understanding of the full and exact contents of this manual.

YOU can reduce the risk of injury or death by following all

safety precautions and by using good safety practices.

Page 6

HEADER WAGON SPECIFICATIONS

CHCF25

CHCF30

CHCF36

CHCF42

11' 5"

3' C 79"

79"

79" D 34' 8"

37' 2"

46' 2"

49' 8"

18'

30'

30' F 25'

30'

36'

42' G 37"

67"

31 1/2"

61 1/2"

- 4 -

MODEL CHCF25 CHCF30 CHCF36 CHCF42 CHCFD36 CHCFD42

Rated Capacity 15,500 lb 15,500 lb 15,500 lb 15,500 lb. 15,500 lb 15,500 lb

Tires: 20.5x8-10 12 ply

on 10x6x6 Wheel

Tires: 26x12 12 ply Tubeless Tire

on 12x10.5x6 Wheel

Tires: 11Lx15 12 ply Hwy Service

TL Tire on 15x8x6 HD Wheel

Hubs

Spring Balanced Tongue Standard Standard Standard Standard Standard Standard

Top Rail 4” X 6” HSS Steel Tubing 4” x 6” Bridged Top & Bottom Rail

Standard Standard -------- ------- -------- --------

Optional Optional

Standard Standard Standard Standard

Optional Optional Optional Optional Optional Optional

6 Bolt

Pattern

6 Bolt

Pattern

6 Bolt

Pattern

6 Bolt

Pattern

6 Bolt

Pattern

6 Bolt

Pattern

Max. Head Size 25’ 30’ 36’ 42’ 36’ 42’’

Axle 3” x 6” Structural Welded

Safety Chain Standard Standard Standard Standard Standard Standard

Adjustable Shoes Standard Standard Standard Standard Standard Standard

Tie Down Straps Standard Standard Standard Standard Standard Standard

Road Signal Kit

Optional Optional Optional Optional Optional Optional

Shipping Weight 2030 lb. 2080 lb. 3046 lb. 3120 lb. 3440 lb. 3515 lb.

Page 7

INITIAL OPERATION / MAINTENANCE

WARNING

LUBRICATING THE HEADER WAGON.

WARNING –

BE CERTAIN ALL LIGHTS ARE WORKING PROPERLY BEFORE ENTERING HIGHWAY TRAFFIC.

WARNING

WAGON.

- 5 -

BE CERTAIN ALL POWER IS SHUT OFF BEFORE ADJUSTING, SERVICING, CLEANING OR

BEFORE FIRST USE:

 Inspect Wagon for shipping damage. If damage does exist, do not use until damaged parts have been

replaced or repaired.

 Ensure slow-moving-vehicle emblem has been properly installed at rear of Wagon.  Ensure all persons operating Wagon have read and understood the operator’s manual.  Properly fasten all braces, bolts, nuts, lug bolts and lug nuts.

 Inflate all tires to recommended PSI:

20.5x8-10 12 ply ………………..…..105 PSI MAX (90 PSI recommended for optimum performance) 11Lx15 12 ply …………………..……90 PSI MAX (65 PSI recommended for optimum performance) 26x12 12 ply ………….………………62 PSI MAX (recommended).

 Use a high strength hitch pin and chain to fasten Wagon to towing unit.

if equipped with lights

SAFETY CHAIN USER INSTRUCTIONS :

1. Secure safety chain by wrapping it around tongue and feeding it through chain loop located on the outer side of tongue and connect to the towing unit’s attaching bar.

2. Do not allow more slack than necessary for articulation (max. 9 inches).

3. Do not use any intermediate support as attaching point.

4. Store safety chain by securing it around the tongue.

5. Replace safety chain if one or more links or end fittings are broken, stretched or otherwise damaged or deformed.

OPERATING INSTRUCTIONS / MAINTANANCE

NEVER POSITION YOURSELF UNDER OR NEAR THE HEADER WHEN MOUNTING HEADER ON

• Adjust brackets on Header Wagon to best fit your make and model header.

• Securely fasten header to Wagon. (refer to pg. 6 - 7)

• After mounting the header on Wagon, turn front wheels to make sure header is positioned clear of tire

movement.

• Absolutely no persons may ride on this equipment.

• Do not exceed load and size limits of the Wagon. Maintain speeds of 20 mph or less.

• Keep tires properly inflated. (Both over inflation and under inflation can greatly reduce tire life.)

• Inspect bracing and welds periodically and repair immediately if needed. Failure to repair could cause extensive

damage and greatly reduce life of Wagon.

• Inspect tie rods and replace bearings in steering assembly when needed.

• Repack bearings in the hub assembly once a year or as needed. Use a good quality bearing lubricant such as

Lithium EP2 or equivalent.

• Check wheel bolts often and keep them properly tightened.

Page 8

BRAKING SYSTEM REQUIREMENTS:

WARNING

TOW LOADS SAFELY.

- 6 -

Stopping distance increases with speed and weight of towed loads and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider total weight of equipment and its load.

Observe these recommended maximum roads speed, or local speed limits which may be lower:

 If towed equipment does not have brakes, do not travel more than 32 km/h (20 mph) and do not

tow loads more than 1.5 times the tractor weight.

 If towed equipment has brakes, do not travel more than 40 km/h (25 mph) and do not tow loads

more than 4.5 times the tractor weight.

Ensure load does not exceed recommended weight ratio. Use additional caution when towing loads under adverse surface conditions, when turning and on inclines.

LOADING THE HEADER:

► Tie down brackets can be mounted at any convenient location on back of header. They should line up with

shoes. (These brackets are not required if there are other points on the head to hook the tie down straps.)

► When lowering header on to wagon, front of header should be first to make contact. Adjust top rail accordingly.

Top rail must be positioned squarely under nylon pad at front of header.

Page 9

LOADING THE HEADER (cont.):

- 7 -

► If possible, Grain Header should rest on main beam along bottom rear of header. If header is not equipped with

beam (as in picture) rest on vertical posts/brackets on rear of header.

► For Corn Header, shoe must be turned over and placed directly under rear skid plate on bottom of header.

Page 10

Proper Top Rail Position;

- 8 -

Vertical - Front of header must make contact before heel. Horizontal - Nylon pads (behind cutter bar) must land

squarely on top of rail. (Grain Header)

Heel should drop 4-6 inches

after front has made contact.

This allows for trouble-

free head hookup.

Must rest on nylon

pad (Grain Header)

Horizontal Adjustment

Vertical Adjustment

Proper Shoe (heel rest) Position;

(Brands & models will differ)

-If header is fitted with a beam along bottom rear, typically shoes should be positioned close to front and back of wagon.

-If header is NOT fitted with beam along bottom rear, position shoes so vertical posts on back of header will rest on them.

Front View of Header Wagon

Page 11

Model

CHCF

CHCF25 & CHCF30 2012 - Current

23 22

11 16

31 26 27

ITEM

1 1 22-1456 2 32WA-RR18 4 2 22-1454 51 6 7 4 11-1224 8

9 10 1 11-1103 11 4 12 13 1 14 1 15 1 16 1

PART NUMBER

QTY

22-1619

WA-FCHCF

WA-RCHCF

11-1453

WA-TCHCF

TI-CHC 20.5 x 8-10 12 PLY TIRE ON 10X6X6 RIM

WH-1066 10X6X6 RIM TI-2058 20.5 X 8 - 10 12PLY TIRE WH-1586HD 15 X 8 X 6 HD RIM TI-111512HS 11L x 15 12 PLY HS TIRE TI-261212121056 26X12 12PLY TIRE ON 12X10.5 X6 RIM

Parts List

DESCRIPTION Bottom Rail Joiner Tie Rod Assembly 18ft Reach Shoe Complete Assembly CHCF Complete Front Axle CHCF Complete Rear Axle U Bolt (1/2 x 4 x 4) & Locknuts Draw Pin (5/8) c/w Chain & Lynch Pin CHCF Tongue Assembly ES176XHD Rod End R Thread

ITEM

17 2 22-1573 18 2 22-1572 19 20 16 11-1026 21 2 22-1574 22 23 1 22-1225 24 25 26 4 11-1439 27 8 11-1440 28 29 4 TI-CHC-11L x 15 30 2 33-1759 31

QTY

1 4

PART NUMBER

11-1238

22-1544

11-1104 11-1025

WA-SBD

11-1740

Parts List

DESCRIPTION Top Rail Support Channel Top Rail Mount Assembly 5/8 x 6 Bolt & Locknut 5/8 Lock Nut Top Rail Adjuster Assembly Top Rail 25' (4" x 4" x .188 HSS) Top Rail 30' (4" x 4" x .188 HSS) ES176XHD Rod End L Thread 5/8 x 4 1/2 Hex Bolt & Locknut 5/8 Bottom Rail U-Bolt 5/8 Flat Washer Double Spring Balancer Assembly 11L x 15 Tire on 6 Bolt Rim Moveable Ratchet Complete Assembly Strap Ratchet

Page 12

Model

- 10 -

CHCF

CHCF36 & CHCF42

423231

ITEM

1 4 2 3 4 1 5 5 6 7 8

9 10 11 12 13 2 14 15 1 11-1757 16 17 18 3 22-1572 19 2 22-1573 20 2 22-1574 21

PART NUMBER

QTY

11-1025

11-1026

11-1103 11-1104 11-1238

11-1439 11-1440

11-1447

6 5

11-1453

11-1564

11-1584

11-1698 11-1740 11-1756

22-1456D

2 22-1465BRSP

22-1592

Parts List

DESCRIPTION 5/8 x 4 1/2 Hex Bolt & Locknut 5/8 Lock Nut ES176XHD Rod End R Thread ES176XHD Rod End L Thread 5/8 x 6 Bolt & Locknut 5/8 Bottom Rail U-Bolt 5/8 Flat Washer U Bolt (.5 x 4 x 6) Draw Pin (5/8) c/w Chain & Lynch Pin 3/4" Locking nut 3/8" lock nut 3/8 x 1 1/4 Hex Socket Bolt Strap Ratchet CHCF Center Support Wear Pad Joiner Rod Cradle 30' Wheelbase Bottom Rail 36' Bridged Split Top Rail Top Rail Mount Assembly Top Rail Support Channel Top Rail Adjuster Assembly CHCF Reach Brace Assembly

ITEM

22 23 24 25 26 2 33-1759 27 2 22-1594 28 29 30 31 32 33 34 35 2 36 37 38 2 WA-RR30 39 40 41 42

PART NUMBER

QTY

22-1593

22-1619L

22-1698

33-1697

20 LA-SB1022

LA-SB1149

8 7

LA-SS1025

TI-111512HS 11LX15 12 PLY HS TIRE

TI-2058 20.5X8-10 12 PLY TIRE

TI-261212121056 26X12 12 PLY TIRE ON 12X10.5X6 RIM

TI-CHC WA-CHCLPA

WA-FCHCF

WA-RCHCF

WA-SBD

WA-TCHCF

WH-1066 10X6X6 RIM

WH-1586HD 15X8X6 HD RIM

Parts List

DESCRIPTION 6 x 4 Clamp Plate 30' Wheelbase Joiner Tie Rod Assembly CHCF Center Support Top Rail Link Channel CHCF Center Reach Support Complete Moveable Ratchet Complete Assembly Reach Clamp Plate 1/2" Lock Nut 1/2" x 2" Bolt 3/4 x 2 Hex Bolt

20.5 x 8-10 12 PLY TIRE ON 10X6X6 RIM Shoe with Large Pad Assembly CHCF Complete Front Axle CHCF Complete Rear Axle 30ft Reach Double Spring Balancer Assembly CHCF Tongue Assembly

Page 13

Model

CHCF

WA-FCHCF Front Axle 2012 - Current

10 14 12

3.7

3.11

3.9

3.10

3.5

3.2

3.8

3.1

3.3

3.4

3.6

1.6

1.5

1.6

1.4

Parts List

ITEM QTY PART NUMBER DESCRIPTION

1.4 1

1.5 1 11-1060

1.6 2 11-1054 3 2 33-1072

3.1 1 11-1071

3.2

3.3

3.4 1 11-1074

3.5

3.6

3.7 1

3.8 6 11-1049

3.9

3.10

22-1738 11-1059

11-1076

11-1075

11-1077

11-1073 11-1078 Dust Cap (D-6000)

11-1051

1 11-1050

Tongue Bracket Assembly (inc. 1.4, 1.5, 1.6) 1-1/8 x 10-3/8 Bolt Gr.2 1-1/8 Lock Nut Bushing(1-3/8 x 1-1/8 x 1-1/2) Hub c/w Parts (W-6000) Hub (W-6000) [Cup(25821)] [Cup(25520)] [Cone(25590)] [Cone(25877)] [Seal(CR20148)]

Wheel Bolt (9/16 x 1-3/4) 1" Slotted Hex Nut (1-14) 1" Washer (1-0)

Parts List

ITEM QTY PART NUMBER DESCRIPTION

3.11 4 5 6 11-1010 6 6 11-1011 71 8 9 2 22-1441

10 2 22-1529 11 3 11-1014 12 3 11-1016 13 2 11-1103 14 3 15 18 2 22-1737 19 1

11-1016

6 11-1009

22-1055

1 22-1733

11-1081 1" Heavy Hex Slotted Nut

2 11-1104

33-1790 Front Tie Rod c/w Ends

3/16 x 2 Cotter Pin Cup (13620) Cone (13686) Seal (CR20952) Timkin Bolt Front Axle Assembly Spindle Pin Assembly Spacer Bushing (1.5" ID x 2.25" OD x .5") 3/4 Washer A 3/16 x 2 Cotter Pin ES176XHD Rod End R Thread

ES176XHD Rod End L Thread Tie Rod (26")

Page 14

Model

10.11

CHCF

WA-RCHCF Rear Axle 2012 - Current

16 15

10.6

10.1

10.2

10.10

10.1

10.4

10.3

10.8

10.4

10.9

10.7

Parts List

ITEM QTY PART NUMBER DESCRIPTION

11 2 3 1 22-1625 41 51 6 6 11-1009 7 8 6 11-1011 91

10 2 33-1072

10.1

10.2 1 11-1076

10.3

10.4

10.5 1 11-1077

11-1437

11-1548

22-1648 22-1647

6 11-1010

22-1481 Steering Plate Pivot Pin

11-1071

11-1075

11-1074

Steering Spindle Assembly (Right) Left Rear Spindle Assembly Rear Axle Steering Plate Assembly Tie Rod (24") 2007 & Newer Tie Rod (56.5") 2007 & Newer Cup (13620) Cone (13686) Seal (CR20952)

Hub c/w Parts (W-6000) Hub (W-6000) [Cup(25821)] [Cup(25520)] [Cone(25590)] [Cone(25877)]

13 8

ITEM QTY PART NUMBER DESCRIPTION

10.6

10.7

10.8

10.9

10.10

10.11 1 11-1016 11 1 12 2 22-1529 13 2 22-1441 14 15 16 2 11-1103 17 18 3 11-1376

11-1073

11-1078 6 11-1049 1

11-1051 1

11-1050

22-1468

2 11-1104 3 11-1016

3 11-1081

Parts List

[Seal(CR20148)] Dust Cap (D-6000) Wheel Bolt (9/16 x 1-3/4) 1" Slotted Hex Nut (1-14) 1" Washer (1-0) 3/16 x 2 Cotter Pin Rear Axle Assembly Spacer Bushing (1.5" ID x 2.25" OD x .5") Spindle Pin Assembly ES176XHD Rod End L Thread 3/16 x 2 Cotter Pin ES176XHD Rod End R Thread 1" Heavy Hex Slotted Nut 1" Washer

Page 15

Double Spring Tongue Balancer Kit Included Parts & Assembly Instructions

- 13 -

6 3

Bolt to Tongue

Bolt to Tongue Bracket

Lift front of tongue at 45 angle to start eye bolts. Thread 5/8" nuts on eye bolts (approx. 2" - 3") until tongue can be lifted effortlessly.

ITEM

3 4 5 6

QTY

2 22 5 1 3

11-1516 11-1515 11-1596 22-1513 11-1517 22-15142

PART NUMBER

Parts List

DESCRIPTION 5/8" x 7" Eye Bolt 3/8" Coil x 1-7/8" OD x 12" Extension Spring 5/8 Hex Nut Spring Balancer Mount 5/8 x 1 1/2 Bolt, Nut & Lockwasher Double Spring Balancer Plate

Page 16

Model

- 14 -

CHCF

Adjustable Shoe Assembly

For use with "Corn Head", turn opposite side of Shoe Riser Pad, up. (Rotate 180)

Optional Draper Head Shoe

Quantities are per Wagon (not per assembly)

REF. # CHC PART # DESCRIPTION

27 28 11-1026 59 60 22-1457 61 22-1458 62 63 22-1459 64 22-1460 65 11-1461 66 11-1462 67 68 22-1464 69 70 22-1483 71 72 73 22-1595

11-1440

33-1482

22-1211

11-1463

11-1445

22-1570 22-1571

5/8 Flat Washer 5/8 Lock Nut Shoe Pad 2 2 Shoe Lock Handle 2 2 Handle Pivot Pin Shoe Pad Angle Clamp Linkage Plate Bolt (5/8 x 9-1/2) Roll Pin (3/16 x 1-1/8) Bolt (5/8 x 2) Carriage Bolt (5/8 x 1-1/2) Shoe Heal Pin Hitch Pin (480-009) Shoe Riser Pad 2 Draper Shoe Riser Draper Shoe Pad Clamp Adjustment Weldment

QTY.

4 4

18 26

2 2 4 4 4 4 2 2 4 4 4 4 8 4 4 4 4

N/A N/A

2 2

QTY. (Draper)

N/A

2 2

Page 17

Wagon Light Kit (optional)

- 15 -

ITEM

1.2

1.3

1.4

1.5

1.6

1.7

QTY

11.1 1 1 4

WA-LK11 22-1585 22-1587 22-1586 11-1583 11-15843 LA-SB1022 11-10213 11-170821.8 11-170721.9

PART NUMBER

1.6

Parts List

1.8 1.9

DESCRIPTION

Light Bracket Complete Assembly Light BracketTop Plate Light Bracket Bar Light Bracket Bottom Brace 1/2" x 7 1/2" UNC Hex Bolt 3/8" Locknut 1/2" Lock Nut 3/8" x 1" Bolt & Lock Washer Amber Oval Light Red Oval Light

1.5

1.31.2

1.1 1.71.4

Page 18

WAGONS

1-866-567-4162 www.horstwelding.com 8082 Rd 129 Listowel, ON , N4W 3G8, Canada

- 16 -

HORST

Horst Welding Warranty Policy

All equipment is sold subject to mutual agreement that it is warranted by the company to be free from defects of material and workmanship. But the company shall not be liable for special, indirect, or consequential damages of any kind under this contract or otherwise. limited exclusively to replacing or repairing without charge, at its factory or elsewhere, at its discretion, any material or workmanship defects that become apparent within one year from the date on which the equipment was purchased. The company shall have no liability for related damages of any kind. The buyer by the acceptance of the equipment will assume all liability for any damages that may result from the use or misuse by his employees or others.

Distributor/dealer must notify Horst Welding of the defect by phone, fax or email. Recommended repairs and cost are to be discussed with, and agreed on, by an authorized Horst Welding representative. Repair and labor (at an agreed rate) will be performed by a dealer for Horst Welding or a repair shop designated by Horst Welding.

All claims must be discussed with a representative of Horst Welding prior to any repairs or warranty will be void.

All claims must be acco m panied by a photograph of the d efective product.

All defective products must be returned to Horst Welding in Listowel, Ontario unless directed otherwi se by a representative of Ho rst Welding.

Horst Welding Warranty will not apply to:

• Product that in the judgment of Horst Welding has been misused by the user.

• Product not sold or manufactured by Horst Welding.

• Alterations or repairs not authorized by a representative of

Welding.

The company’s liability shall be

Horst