horsch Terrano 5 FM, Terrano 7 FM, Terrano 6 FM Operating Instructions Manual
Operating Instructions
Read carefully prior to starting up!
Keep operating instructions in a safe place!
Art.: 80270207 en
Issue: 04/2013
Terrano 5/6/7 FM
EC Declaration of Conformity
exchangeable equipment
(RL 2006/42/EC)
The manufacturer HORSCH Maschinen GmbH
Sitzenhof 1
D-92421 Schwandorf
hereby declares, that the product,
Designation of machine: Heavy Universal Cultivator
Machine type: Terrano 5 FM from serial no. 34431397
Terrano 6 FM from serial no. 34441410
Terrano 7 FM from serial no. 34471285
this declaration refers to, conforms with all relevant fundamental health and safety requirements
of the EC directive 2006/42/EC.
For proper implementation of the heath and safety requirements mentioned in the EC-directive,
the following standards and technical specications have been used:
EN 894-4 11-2010
EN 1853 02-2010
EN ISO 4413 04-2011
EN ISO 4254-1 05-2011
EN ISO 12100 03-2011
Schwandorf, 20.06.2013 Person responsible for documentation:
Place and date Gerhard Muck
____________________ ____________________
M. Horsch P. Horsch
(CEO) (Development and Engineering)
Operating instructions: 04/2013 80270207 Terrano 5/6/7 FM en
I hereby conrm receipt of the operating instructions for the above mentioned machine.
I have been instructed by a HORSCH service technician or authorised dealer in the operation and
functions of the machine, as well as in the safety requirements.
........................................................................
Name of the service technician
Machine Registration
No warranty claims will be accepted if this machine registration form is
not returned !
I am aware that a warranty claim will only be valid if this form has been fully completed, signed and
returned to HORSCH Maschinen GmbH, or has been given to the Service Technician, immediately
after rst instruction.
................................................................... ........................................................................
Place, date of rst instruction Buyer’s signature
Dealer
Name: ............................................................
Street: ............................................................
Postal code: ...................................................
Place: .............................................................
Tel.: ................................................................
Fax:.................................................................
E-mail: ...........................................................
Customer No. : ...............................................
Customer
Name: ............................................................
Street: ............................................................
Postal code: ...................................................
Place: .............................................................
Tel.: ................................................................
Fax:.................................................................
E-mail: ...........................................................
Customer No. : ...............................................
.
Type of machine: ............................................
Serial number: ................................................
Delivery date: .................................................
To
HORSCH Maschinen GmbH
Postfach 10 38
D-92401 Schwandorf
Fax: +49 (0) 9431 / 41364
Demonstration machine – initial use
Demonstration machine - relocation
Demonstration machine nal sale - use
New machine nal sale – initial use
Customer‘s machine - relocation
- Translation of the Original Operating Instructions -
Machine Identication
The corresponding data is to be entered into the list below upon
receiving the machine:
Serial number: ..................................................
Machine type: ...................................................
Year of construction: ........................................
Initial installation: ..............................................
Fittings: .............................................................
..........................................................................
..........................................................................
..........................................................................
Publication date of Operation Manual: 04/2013
Latest change: 04/2018
Address of Retailer: Name: ......................................................................
Road: ......................................................................
Town/City: ......................................................................
Tel.: ......................................................................
Customer No.:
Retailer: ......................................................................
Address of HORSCH: HORSCH Maschinen GmbH
92421 Schwandorf, Sitzenhof 1
92401 Schwandorf, Postbox 1038
Tel.: +49 (0) 9431 / 7143-0
Fax: +49 (0) 9431 / 7143-9200
E-mail: info@horsch.com
Customer No.:
HORSCH: ......................................................................
2
Table of contents
Introduction .................................................4
Foreword ......................................................4
Warranty claims ............................................ 4
Intended use ................................................. 5
Consequential damage ............................... 5
Authorised operators ....................................6
Protective clothing ........................................6
Information regarding safety ..................... 7
Safety symbols .............................................7
Operational safety ......................................10
Road trac safety.......................................10
Accident prevention .................................... 10
Hitching / unhitching .................................10
Pressure accumulator ............................. 11
Changing implements ............................... 11
In operation ............................................... 11
Service and maintenance ........................... 11
Delivery.......................................................12
Installation ..................................................12
Transport ....................................................12
Technical data ........................................... 13
Design and working principle .................14
Overview.....................................................14
Lighting ....................................................... 15
Hydraulic system ........................................15
Hydraulics - Undercarriage and Tailgate .... 16
Adapting the hose connection ....................17
TerraGrip Tines ..........................................17
MulchMix Coulters ...................................... 18
Disc levelling...............................................19
Packer ........................................................20
Setting/Operation .....................................21
Hitching and unhitching the machine..........21
Hitching ..................................................... 21
Connecting the hydraulic system .............. 21
Folding ...................................................... 22
Parking the machine ................................. 22
Unhitching ................................................. 22
Depth setting ..............................................22
Traction intensier ....................................25
Use without packer ................................... 25
Brake system .............................................. 26
Air brake system ....................................... 27
Hydraulic brake ......................................... 28
Optional equipment .................................. 29
Additional support wheels...........................29
Harrow ........................................................ 30
Rear drawbar .............................................. 30
Maintenance and Servicing .....................31
Cleaning .....................................................31
Maintenance periods ..................................31
Storage ....................................................... 31
Service........................................................32
Lubricating machine ...................................32
Hygiene ................................................... 32
Maintenance overview Terrano FM ............ 33
Lubrication points .....................................34
Coulter arrangement...................................35
3
4
Introduction
Foreword
Before operating the machine, read and strictly
comply with the operating instructions. In doing
so, you will avoid accidents, reduce repair costs
and downtime and increase the reliability and
service life of your machine. Pay attention to
the safety notices!
HORSCH will not assume liability for any damage or malfunctions resulting from failure to
comply with the operating instructions.
These operating instructions will assist you in
getting to know your machine and in using it
correctly for its intended purposes. First you
are given general instructions in handling the
machine. This is followed by chapters on care,
description, adjustment and maintenance.
The operating instructions must be read and
observed by everyone authorised to work on or
with the machine, e.g.
¾ operation (including preparation, fault recti-
cation during work and servicing)
¾ Maintenance (maintenance and inspection)
¾ transport
Together with the operating instructions, you
also receive a spare parts list and a machine
registration form. Field service technicians
will instruct you in the operation and care of
your machine. After this you should return the
machine registration form to HORSCH. This
conrms your formal acceptance receipt of the
machine. The warranty period starts with the
date of delivery.
We reserve the right to alter illustrations as
well as technical data and weights contained in
these operating instructions for the purpose of
improving the machine.
Warranty claims
Warranty claim forms must be submitted through
your local HORSCH dealer to the HORSCH
Service Department in Schwandorf.
Only claims, which have been correctly completed and submitted no later than four weeks after
the defect occurred, can be processed.
Please return damaged components cleaned
and emptied to HORSCH within 4 weeks together with a warranty claim form and precise
fault description.
Parts deliveries without used parts request.
Please keep such parts for 6 weeks, until a decision has been made on the action to be taken.
Warranty repairs, which are to be carried out
by a third-party company, or which are expected to take longer than 10 working hours, must
be agreed upon in advance with the Customer
Service Department.
5
Intended use
The machine has been built in accordance with
latest technical standards and generally accepted safety regulations. However, risks of injury to
the operator or third parties and impairment of
the machine or other tangible assets can occur
during use.
The machine must only be operated for its intended use if in a technically perfect condition,
whilst being aware of safety and risks and in
strict compliance with the operating instructions!
Faults, particularly those which impair safety,
must be remedied immediately.
The machine must only be operated, serviced
and repaired by persons who are familiar with
it and have been made aware of the dangers
involved.
Genuine spare parts and accessories from
HORSCH have been specially designed for this
machine. Spare parts and accessories which
are not delivered by us, have not been tested
or approved by us.
Installation or use of non-original HORSCH
products may have a detrimental effect on
specic design features of the machine and
impair the safety of machine operators and the
machine itself.
HORSCH will not assume liability whatsoever for
damage resulting from the use of non-original
parts and accessories.
The machine is intended for normal use in soil
cultivation in agricultural applications. Any other
use or use beyond these limits is considered as
unintended.
HORSCH will not assume liability whatsoever
for damage resulting from unintended use. The
risk will be borne solely by the user.
The respective accident prevention regulations
and other generally recognised safety-related,
occupational medical and road trac regulations
are to be adhered to.
Intended use also includes the strict compliance
with the operating instructions and adherence to
the operating, maintenance and repair instruc-
tions specied by the manufacturer.
Consequential damage
The machine has been manufactured by
HORSCH with great care. However, damage
can also occur when used for purposes for which
it is not intended.
¾ Damage caused by external inuences.
¾ Inappropriate or incorrectly adapted rotary,
working and travel speeds.
¾ Inappropriate or incorrect attachment or set-
ting of the equipment
¾ Failure to comply with the operating instruc-
tions.
¾ No or inadequate care and maintenance.
¾ Missing, worn or broken cultivation tools.
You should therefore check the correct function
and setting of the machine before each use.
Compensation claims for damages which have
not been caused by the machine, are excluded.
This also includes that any liability for consequential damages caused by travel and operating faults, is excluded.
6
Authorised operators
Only those persons who have been authorised
and instructed by the operator may operate the
machine. Operators must be at least 16 years
of age.
The operator must hold a valid driving licence.
He is responsible for third parties in the operating area.
The person in charge must
¾ make the operating instructions available to
the operator.
¾ Ensure that the operator has read and under-
stood the operating instructions.
The operating instructions are a component part
of the machine.
Protective clothing
For operation and maintenance you need:
¾ snug tting clothing.
¾ safety gloves and goggles to protect against
dirt and sharp edged machine parts.
In these operating instructions
The operating instructions distinguish between
three dierent types of warning and safety instructions. The following graphic symbols are used:
important notes!
if there is a risk of injury!
if there is a risk to life and limb!
It is important that all the safety instructions
contained in these operating instructions and
all the warning signs on the machine are read
thoroughly.
Ensure that the warning signs are legible and
replace signs that are missing or damaged.
These instructions must be followed in order
to prevent accidents. Inform other users of the
warnings and safety instructions.
Do not carry out any operations which may aect
the safe use of the machine.
7
Information regarding
safety
The following warnings and safety instructions apply to all sections in these operating instructions.
Safety symbols
On the machine
Watch out for uids spraying out
under high pressure, follow the
operating instructions
00380133
Never reach into areas where there
is a risk of crushing, as long as parts
could still be moving!
00380134
No passengers are allowed to ride
on the machine!
00380054
Read and adhere to the operating
instructions before starting up the
machine!
00380055
Stay clear of swinging area of retractable and extendible machine
parts!
00380135
Switch the engine o and pull out
the key before starting maintenance
and repair work.
00380294
Do not climb on rotatable parts.
Use mounting steps provided for
this purpose.
00380299
The accumulator is charged with
gas or oil pressure. Dismantle and
repair only in strict compliance with
the instructions in the technical
manual.
00380252
8
It is only permitted to remain in the
danger zone if the safety support
is in place
00380953
It is only permitted to remain in the
danger zone when the lifting cylinder safety device is applied.
00380896
When hitching up the drill and when
operating the hydraulic system, no
persons should be between the
machines.
00380145
00380880
Loading hook; attach lifting tackle (chains, ropes,
etc.) here when performing loading work.
00380359
Retighten the wheel nuts / wheel bolts after
50 km or 10 hours. Retighten every day - see
maintenance overview.
00380972
Do not insert any clips during use.
9
00385488
300
00385488
Tighten with the appropriate torque.
00385489
510
00380165
The colour marking of the hydraulic function
corresponds with the colour marking on the
hydraulic hose (Lift - Fold - Bout markers - Cultivation tools).
00380165
00110681 00110682
00110683 00110684
00110687
Hydraulic valve block
Machine up / down
Folding / unfolding the machine
Identication marks on hydraulic hoses
The symbol is always found on the hose requiring pressure to bring the machine to transport
position (raising, folding, etc.).
00385489
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