horsch DrillManager Operating Instructions Manual [en, de]

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Page 1

Operating Instructions

Art.: 80660206 en

Read carefully prior to starting up!

Keep operating instructions in a safe place!

10/2012

DrillManager

Software 8.52

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- Translation of the Original Operating Instructions -

Machine Identication

The corresponding data is to be entered into the list below upon receiving the machine:

Serial number: .......................................

Machine type: .......................................

Year of construction: .......................................

Initial installation: .......................................

Fittings: .............................................................

..........................................................................

Publication date of Operation Manual: 10/2012 Latest change:

Address of Retailer: Name: ......................................................................

Road: ......................................................................

Town/City: ......................................................................

Tel.: ......................................................................

Customer No.:

Retailer: ......................................................................

Address of HORSCH: HORSCH Maschinen GmbH 92421 Schwandorf, Sitzenhof 1 92401 Schwandorf, Postbox 1038

Tel.: +49 (0) 9431 / 7143-0 Fax: +49 (0) 9431 / 41364 E-mail: [email protected]

Customer No.:

HORSCH: ......................................................................

80660206 DrillManager en

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Table of contents

DrillManager ..................................................4

Description......................................................4

Wiring loom of machine ................................7

Installing the DrillManager ..............................9

Installation on tractors with

ISOBUS equipment ......................................9

Installation on tractors without

ISOBUS equipment ......................................9

Terminal .......................................................10

Operation ....................................................11

Terminal settings ........................................12

Menu overview .............................................14

Screen display work mask ............................15

Adapting the work screen ...........................15

Function symbols..........................................16

Bout marker and hydraulic control ..............17

Half width shut o󰘯 .......................................18

Menu overview Calibration .........................20

Seed calibration ............................................21

Rotor selection ............................................24

Seed Check ................................................29

Performance data .......................................29

Input of machine data ................................30

Joining of hoppers ....................................34

Tram line rhythm .........................................39

Seed 󰘱ow monitoring ...................................52

Entering sensor numbers for FGS ..............52

Setting the sensitivity ..................................53

Seed 󰘱ow monitoring ..................................53

Alarm message ...........................................54

Seed 󰘱ow diagnose ....................................54

Diagnostics program.....................................55

Alarm overview ...........................................57

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DrillManager

The HORSCH DrillManager is an electronic control unit for drills and their components.

It regulates, monitors and controls all connected assemblies in the drill.

You should only start up the DrillManager after you have read the operating instructions and are familiar with the operation.

Strict compliance with the applicable accident prevention instructions and other established regulations concerning technical and industrial health and safety is mandatory when working with the DrillManager.

Description

The HORSCH DrillManager is a complete system in which the modules included in the equipment must only be activated.

The complete system consists of the following components:

¾ Computer ¾ Monitor ¾ Modules, depending on machine type and

equipment, for: one to three metering drives for seed, fertiliser or liquid fertiliser hydraulic control for raising, wings and bout marker indicator control half-side control

Seed 󰘱ow monitoring

¾ Sensors for:

fan forward speed (radar) hopper empty indicator (2 channels)

¾ connection for work signal ¾ switch for calibration

All components and sensors are connected to computer and monitor by means of the wiring loom. The computer receives the information, evaluates these and displays the operating status and data on the monitor.

If entered or 󰘰xed default values are exceeded

or fallen short of, or in case of malfunctions the monitor display is interrupted and the fault is indicated.

The monitor thereby identi󰘰es the corresponding

component or the limit value that has been exceeded.

Depending on the version the machine is equipped with one or two computers.

Computer with one and two 16-pin plugs

Stickers on the computer inform about the hardwar status, the software status is displayed in the “Diagnose” menu.

Maintenance

The system is maintenance free. You should keep an eye on the computer and the cable connections when washing the machine.

Do not clean the computer, the plugs and any of the electronic components with high pressure cleaning equipment or a direct water jet.

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Description of the computer

Computers with black plastic end plates have program “version 8.xx” installed. These computers can be operated with HORSCH terminals, external ISOBUS terminals and with ISOBUS compatible tractor terminals.

Machines with two computers

On machines with two metering drives two computers are installed in the machine and tightly connected together with a cable. On drills which are temporarily combined with an additional metering drive, like DuoDrill or Maistro, the computers of both machines are connected with a 16-pin plug. The socket of this connection has an integrated ISO-Bus termination and can thus can only be replaced by an original cable in case of a repair.

Computer version

The computer is available in three di󰘯erent

hardware versions, whereby two of these versions look optically exactly the same. It is therefore very important to look for the article numbers when carrying out repair work.

No. 00345005 (standard computer)

¾ Installed in all machines with just one

computer;

¾ Is able to control two metering drives; ¾ Is always programmed with the master

version 8.xx 49;

¾ Cable inlet: One 16-pin plug;

No. 00345069 (dual computer)

¾ Installed as master computer in all machines

with two computers;

¾ In connection with the second computer this

computer is able to control three metering drives or two metering drives and the Maistro;

¾ Is always programmed with the master

version 8.xx 49;

¾ Cable inlet: Two 16-pin plugs;

No. 00345091 (additional computer)

¾ Is used a second computer in machines with

two computers

¾ Supports the main computer in the control of

the third metering drive

¾ Is always programmed with the slave version

8.xx 4a;

¾ Cable inlet: One 16-pin plug

Programs

The programs can be identi󰘰ed by their ending,

e.g. 8.xx 49 for the master version and 8.xx 4a in the slave version. This ending can only be recognized during programming.

On machines with dual computers the new and old computer versions must not be combined. When replacing an old computer it may be necessary to replace both computers. The programs in both computers must also be of the same version, e.g. 8.52 49 only with 8.52 4a.

In case of incorrectly combined program versions errors and malfunctions may occur.

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Pin No.

Colour Function Colour

/ No. of part

37 bl/rd Radar signal gn

38 br/wh Rotary speed 2 (right)

Metering unit 2 󰘰lling level

sensor

39 gn/wh Fan signal gn

40 rd/ye Hopper 1 󰘰lling level sensor gn

41 bk/ye Metering unit 1 󰘰lling level

sensor

42 bl Ground 0 V power

Ring ye Shielding (motor) ye 6

Cable assignment on on connecting cable 20 and 16 pin plug

Plug 20 pin on tractor

Cable No.

Function Plug

16 pin on Computer

A 1 1 1

A 2 2 Can Low 2

A 3 3 Can GND 3

A 4 4 0 Volt electronics 4

A 5 5 0 Volt power 5

A 6 6 0 Volt power 6

A 7 7 0 Volt power 7

A 8 8 0 Volt power 8

A 9

A 10

B 1 9 9

B 2 10 Can High 10

B 3 11 Can EN 11

B 4 12 12 Volt

electronics

B 5 13 12 Volt power 13

B 6 14 12 Volt power 14

B 7 15 12 Volt power 15

B 8 16 12 Volt power 16

B 9

B 10

Cable assignment on the 42 pin plug

Pin No.

Colour Function Colour

/ No. of part

1 gr Motor 2 plus 12 V power rd

2 gn Half width signal right 3

3 ye Half width signal left 4

4 gr Rotary speed 1 (left)

Hopper 2 󰘰lling level sensor

5 pu Hydr. boutmarker left 1

6 rd Hydr. boutmarker right 2

7 bk Tram line +/- right 1

8 vi Tram line -/+ right 2

9 or Tram line +/- left 3

10 br/gn Tram line -/+ left 4

11 wh/rd Pre-emergence marker right 5

12 gn/bl Pre-emergence marker left 6

13 - - -

14 - - -

15 gn Motor 1 minus power bl 1

16 rd/bl Work position signal br

17 ye/bk Motor 1 current

measurement

18 wh/bk Half width signal middle gn

19 rd/bk Hydr. "Lift" 3

20 br/ye Hydr. "Wings" and horn 4

21 rd/wh Liquid fertiliser ball valve +/-

Fan control +/-

22 rd/gn Liquid fertiliser ball valve -/+

Fan control -/+

23 - - -

24 br/bk Liquid fertiliser solenoid

valve

25 bl/ye Half width motor +/- 1

26 bl/gn Half width motor -/+ 2

27 - - -

28 br Motor 2 minus power bl

29 rd Motor 1 plus 12 V power rd 2

30 gr/rd Calibration switch signal br

31 gn/gr Motor 2 current

measurement

32 br Sensors all 12 V plus br 4

33 wt Sensors all 0 V electr. wt 3

34 gn/pk Liquid fertiliser. Sensor /

signal coulter pressure adjustment

35 ye/bl Motor 2 signal gn

36 gn/bk Motor 1 signal gn 5

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Wiring loom of machine

The wiring loom is adapted to match the corresponding machine type and prefabricated with plugs for all equipment variants.

In order to avoid malfunctions caused by dirt, all open plugs must be closed with blind caps or similar.

Wiring loom

Pin assignment in all 3 pin plugs

1 - ground cable, white 2 + plus cable, brown 3 signal cable, green

Plug designations:

A Work signal B1 Bridging metering unit 1 B2 Bridging metering unit 2 D1 Speed monitoring, shaft 1 D2 Speed monitoring, shaft 2 G Fan H Horn R Radar - speed S Signal middle position of half width SV Coulter pressure adjustment T1 Filling level monitoring seed hopper 1 T2 Filling level monitoring seed hopper 2

K Ball valve (liquid fertiliser) D Flow sensor (liquid fertiliser)

2 pole 󰘱at plug with diode - shut-o󰘯 valve

Cable 8 pole automatic tram line control set to "Magnet".

1 + Valves right 2 + Valves right 3 + valves left 4 + valves left 5 + Pre emergence markers right 6 + Pre-emergence markers left 7 - Ground all 8 - Ground all

Cable 8 pole automatic tram line control set to "Motor".

1 + / - Motor right 2 - / + Motor right 3 + / - Motor left 4 - / + Motor left 5 + Pre emergence markers right 6 + Pre-emergence markers left 7 - Ground 8 - Ground

6 pole hydraulic control, "Lift", "Wings" and "Bout marker".

1 + Bout marker left 2 + Bout marker right 3 + Lifting / lowering 4 + Wings 5 - Ground all 6 - Ground all

5-pin half width control

1 Adjustment motor + / 2 Adjustment motor - / + 3 Signal right 4 Signal left 5 Signal output

7-pin Motor metering drive

1 - blue 2 + red

3 white 4 brown 5 green 6 yellow

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sig

1234567

Motor -

Motor +

Sensor -

Sensor +

Sensor Signal

Abschirmung

sig

1234567

Motor -

Motor +

Sensor -

Sensor +

Sensor Signal

Abschirmung

124567gn/ge

Motor rechts +/-

Motor rechts -/+

Motor links +/-

Motor links -/+

Vorauflaufmarkierer rechts +

Vorauflaufmarkierer links +

Masse für 5 und 6

sig

FGS

Motor 1

Motor 2

Verteiler

sig

Masse Spuranz.

Heben

1234567891011121314151617181920212223242526272829303132333435363738394041

gngegrrsrtswviorbr / gn

ws / rt

gn / bl

rt / bl

ge / sw

ws / sw

rt / sw

br / ge

rt / ws

rt / gn

br / sw

bl / ge

bl / gnbrrt

gr / rt

gn / grbrws

gn / rs

ge / bl

gn / sw

bl / rt

br / ws

gn / ws

rt / ge

sw / geblge

Radar

Arbeitssig

Tank 1

Tank 2 /

Welle 1

Dosier 1

Abdrehen 1

Abdrehen 2

Dosier 2 /

Welle 2

Gebläse

Fl. Dünger sen /

Schardruckverst.

Halbs. Mittelst.

Kugelhahn /

Gebläseregelung

Abschaltvent.

Halbs. Mot u.

links u. rechts

Hydraulik

Spuranr. l

Spuranr. r

Klappen

Masse He. u. Kl.

1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 4 5 64 51 2 1 2

+ / -

- / +

+ / -

- / +

sig r.

sig l.

sig

Platine Strommessung

1 2 3

Hupe

1 2 3

mit Hupe u Radar Stecker in AMP 3 pol. Kabelfarben am 42 pol geändert durch ME seit ca. 2008

Wiring loom - drill

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Installing the DrillManager

The DrillManager is delivered with an ISOBUS compatible software and and ISOBUS connecting cable. The ISOBUS functions can be utilized with the HORSCH terminal, the Comfort terminal or the tractor's ISOBUS terminal.

Installation on tractors with ISOBUS equipment

In case of existing ISOBUS equipment on the tractor, the drill can be controlled from the tractor terminal or from an additional terminal.

Control with tractor terminal

¾ Plug the machine connecting cable into the

ISOBUS socket on the tractor and switch on the terminal.

¾ When switching on, the control screens are

automatically loaded and the drill can be controlled with the tractor terminal.

Control with an additional terminal

¾ Plug the machine connecting cable into the

ISOBUS socket on the tractor.

¾ Fasten the terminal at a suitable place in the

cabin. The vision on the road should not be impaired.

¾ Connect the terminal to the ISOBUS socket in

the cabin by using the supplied cable.

¾ When switching on, the control screens are

loaded and the drill can be controlled with the terminal.

Installation on tractors without ISOBUS equipment

For all tractors without ISOBUS equipment the basic equipment must be installed in the tractor during the initial installation. The cables for the basic equipment must be directly connected to the tractor battery.

The cables must be protected against cha󰘰ng

and the insulation must not be damaged.

Basic equipment ISOBUS

The battery connections must have good contact. Assembly faults will lead to voltage drop

and inde󰘰nable error messages and failures.

¾ Assemble the terminal bracket in a suitable

place within the view and the operating range of the driver.

¾ Fasten the ISOBUS socket in a suitable place

at the rear end of the tractor.

¾ Route the thick cable to the battery, extend

it if necessary.

¾ Connect both fuse holders tightly and durably

with the cable.

¾ Connect the two red cables tightly with battery

plus and the two black cables with battery negative.

¾ Plug the connecting cable in at the bottom of

the terminal.

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Terminal

The terminal is plugged on the pre-assembled bracket in the tractor and connected to the computer by means of a cable.

Terminal with colour display and keyboard

1. On/O󰘯 button

2. Function keys

3. not assigned

4. not assigned

5. ESC-button

- Cancel input

- Exit mask

- Hide warning messages and alarms

6. Invoking / exiting selection menu

7. Rotary button

- Selection, input and con󰘰rmation

8. Connection of USB plug

The keys (2) on the display have no fixed functions assigned to them. They will always switch the function currently displayed.

The displayed screen contents may vary from the illustration depending on the respective program version.

The cables must under no circumstances be connected to any other plugs in the cab. The plugs are unable to transfer the required current (A). Voltage losses and drilling faults will occur.

The terminal should not obstruct the

󰘰eld of vision to the road.

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Operation

Switching on

Press the "On/O󰘯" button momentarily.

After a ne w star t and af ter changing or reprogramming the computer the data will be loaded from the computer.

Restart the system

Once the terminal has been connected to the ISOBUS of the tractor, the computer is not automatically restarted when the terminal is

switched o󰘯 and on.

To rest art the system you mu s t disconnect the connecting cable to the machine for a short moment.

It is highly recommended to make a note of the machine and adjustment data before running an update. In case of update of minor extent the data will be maintained. With extensive updates and if new graphics have to be displayed, the old adjustment and performance data may be lost.

With some system dependent faults it may be necessary to delete the control masks from the terminal and to upload these again from the computer by restarting. The pool will in this case saved again in the terminal.

Deleting the pool

Choose the "Service" area. In the menu "File

management" select "Pools" and delete the 󰘰rst 󰘰le for the drill and the second 󰘰le for the single

grain metering.

The switch the terminal o󰘯 for a moment. The

masks will be loaded new during a restart.

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Terminal settings

The settings for the terminal:

¾ brightness /display) ¾ volume (alarm) ¾ date / time ¾ language selection ¾ measuring units ¾ keyboard illumination

are set in the "Service" menu option.

Press button (6) to open the selection menu.

Turn the rotary wheel to mark and confirm "Service".

Turn the rotary wheel to mark and confirm "Terminal setting".

Setting and changing inputs

Before initial start-up some settings must be entered in to the system.

The selection, input and con󰘰rmation of text or

numericals is accomplished via the rotary button.

Use the rotary button to place the marking over the numerical or the term and press the rotary

button to con󰘰rm.

For the terms / words all selectable possibilities appear, for the numericals the table with the numbers 1 - 10 with two arrows and OK.

Changing numerical values

If the number is not to be changed, press the

rotary button to con󰘰rm the number.

To change the number with the rotary button select the desired number and press the rotary

button to con󰘰rm.

The system will automatically change to the next number.

With the arrow keys the desired cipher can be directly selected.

For the terms mark the new term / word with the

rotary button and press to con󰘰rm.

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Place and con󰘰rm the marking with the rotary

wheel. Turn the rotary wheel to change the value or

e.g. choose the country speci󰘰c language and con󰘰rm again.

e.g. language selection

Adapt the settings for brightness, contrast and keyboard illumination to the light conditions and your personal appreciation.

Set the volume as loud as possible. Alarm messages should be audible in your tractor,

even when used in the 󰘰eld.

Once the settings have been made the terminal

must be switched o󰘯 and on again.

Depending on the changes, e.g. in language or

the measuring units, the terminal must 󰘰rst load

the new language or measuring units from the computer of the machine.

The following languages are currently available: German de English en French fr Danish da Polish pl Czech cs Romanian ro Spanish es Swedish sv Hungarian hu Serbian sr Russian ru Estonian et Lithuanian li Latvian lv Bulgarian bg Croatian hr

Finnish 󰘰

Italian it

Settings and activation for GPS functions like

- Task Manager

- TRACK Leader II

- Section Controll etc.

are described in a dedicated instruction manual.

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Menu overview

Start

Diagnostic

Work screens

Machine data

for calibration

Performance data

Drive a distance of 100 m

Setting the tram lines

5 sec.

Page 17

Page three of the work mask is mainly needed for calibration, to adjust the sensitivity of seed

󰘱ow monitoring during operation and for trouble

shooting in case of blockage and with defective sensors.

Page three of work mask

Pages two and three of the work masks

automatically return to the 󰘰rst page after

10 seconds during drilling. The arrow key can also be used to scroll back to page one.

Adapting the work screen

The 󰘰rst page of the work screen can be adapted

to your own wishes and practical use, whenever required.

In this case a new display page is placed in front

of the 󰘰rst standard page. You can con󰘰gure this page yourself in the

menu "Machine configuration" under menu option "extra key selection" (see machine

con󰘰guration).

Screen display work mask

After switching on page one of the work mask will always be displayed. The displayed image will always depend on the setting and the available equipment.

Page one of work mask

Work mask second page

Page 18

Function symbols

The symbols in the display represent the functions of the corresponding keys.

Stop button for tram line: The button prevents the rhythm being switched further after the machine has been lifted out of work. The function is indicated with STOP between the tracks. The tram line rhythm is increased by one track with every operation of the key. The track number is displayed between the tracks. In case of a tram line track the switched tracks are black under laid. In addition, the closed coulter rows no longer appear in the display during the sowing.

If the machine is equipped with the hydraulic bout marker control, the symbol for the alternating bout marker will appear instead of the "Tram Line +" symbol when pressing "STOP Tram Line".

This button can now be used to change the side for the bout marker.

If stationary with the drill lowered by pressing the meter fill dril l function, the metering unit will start up over a specified time. If the computer receives a speed signal during this period, the computer will take over the control.

Post mode: The po s t mode disa b l e s the hydraulic "Lifting" function.

When operating the control unit only the bout marker will be hydraulically triggered. The machine remains in working position. The work signal is hydraulically blocked and the tram line will not count on.

Seed quantity 100 %: If the seed quantity had been adjusted with the +% or -% keys, pressing this key will switch back to the default seed quantity in kg/ha. With the adjustment keys +% or -% the seed quantity can be set and reset in several steps.

The seed quantity is displayed in % by the display above the hopper. The percentage step can be changed in the machine data. There you can also select whether only the seed quantity is to be changed, or also the fertiliser quantity.

Switching the drill function ON / OFF:

With the drill function switched o󰘯

the display will show STOP under the drill. If the drill function is switched on, the drill is lowered to work position and the computer receives a speed signal, the computer will start the control process.

Continue to next page: If the hydraulic bout marker control or the half width control is activated, the next page will show the menu for bout marker control, lifting and folding of the machine half width

switch o󰘯.

Page 19

Bout marker and hydraulic control

Menu image second work page - hydraulic functions

The enabled functions appear in the display next to the drill.

Both bout markers are lifted out or lowered together with the machine.

Only the left hand bout marker will be operated.

Only the right hand bout marker will be operated.

Alternating mode: Left and right hand bout markers lift and lower alternately. This is the normal drill work mode.

When switching on this bout marker control also always activates the hydraulic "Lifting" function.

Folding / unfolding the machine

With all foldable machines this key is used to switch the hydraulic valve block over to "Folding". The functions "Lifting / Lowering" and the drill

function are switched o󰘯.

Lifting and lowering the machine

The function "Lifting / Lowering" is automatically activated when activating the bout marker function. If the bout marker is switched on, the

󰘰rst actuation of the key will switch o󰘯 the bout

marker and the second actuation will disable the "Lifting / Lowering" function.

"Wet hole" function

In certain situations, e.g. if the machine sinks in

at very wet patches in the 󰘰eld, this function can

be used to raise the machine. The work signal is thereby not interrupted and the tram line will not switch further. Return to the normal drill function by pressing the key again and by pressing the key for the desired bout marker function.

Continue to next page

Page 20

The signals for both end positions are transmitted from the motor to the computer. The signal for middle position is switched by the sensor on the metering unit.

Continue to next page

Half width shut off

After selecting the half width shut

o󰘯 in the machine con󰘰guration, the

two symbols for left and right hand

on the second work page.

As soon as a key for shutting down a half width

is pressed, the corresponding half width will 󰘱ash

in the displayed graph, until the sensor sends a signal to the computer when end position is reached. In end position the closed half width is hidden.

The seed quantity is reduced by half, the seed quantity display in kg/ha remains unchanged, because the working width has also been halved.

After pressing the same key again the total working width is available again and the display shows the complete machine.

Page 21

Turning o󰘯 solid fertiliser

(twin hopper version)

Machine data

Back to 󰘰rst page

Result display

Turning o󰘯 seed

Third page with seed ow monitoring

Depending on the design of the drill, e.g. with

twin hopper, liquid fertiliser facility or seed 󰘱ow

monitoring, further symbols will appear on the third "work page".

Her e you find th e display s that are no t permanently needed during sowing. The keys can be used to switch over to further functions.

Display readings

1. The number of the tram line rhythm from the table - not the number of bouts.

2. Nominal value of seed quantity in metering unit I. With twin hopper the fertiliser quantity in metering unit II or the liquid fertiliser quantity.

3. RPM-meter for two shafts.

4. Hopper 1 - 󰘰lling level indicator for seed

hopper. Hopper 2 - 󰘰lling level indicator for

fertiliser hopper. Display 1 = full, 0 = not full

(󰘰lling level below sensor height).

5. Monitoring of metering units, e.g. in case of bridging in seed or fertiliser hopper. Display 1 = full, 0 = metering unit empty.

6. Sensitivity setting for seed 󰘱ow monitoring and display of blocked seed hoses.

7. Plus and minus key to set the sensitivity of

seed 󰘱ow monitoring.

8. Switch-over to the seed flow monitoring diagnostics.

From this page you can switch to further menus.

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Menu overview Calibration

Start

Operate the calibration switch

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Calibration

Weigh the calibration sample Enter the weight Check the speed range

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Calibration

Seed calibration - metering unit 1

Fertiliser calibration - metering unit 2

Press key "Calibration metering unit 1".

The menu for turning o󰘯 the seed is displayed.

The display reminds you about the setting of the

metering unit calibration speed and the 󰘰lling of

hopper and metering unit.

Calibration speed?

The calibration speed can be selected with the "Return"-key and set with the + and - keys. The default setting is 60 revolutions per minute.

This is su󰘲cient under normal conditions.

If work is carried out mainly at high metering sp eed s, the calibration sp eed should be

increased to enable almost similar 󰘰lling of the

metering cells.

Seed calibration

Before starting the seed calibration the setpoints for seed and metering quantities must be entered to enable calculation of the working speed. The metering unit must have the correct rotor installed.

Rotor selection

The rotor is dependent on seed quantity. working speed and working width of the drill.

The following tables show the minimum and maximum seed quantities ate various working widths and the available rotor sizes for working speeds of 5, 10 and 15 km/h.

Other rotor sizes for special applications are available on request.

The setting tables are based on 1 kg/litre With

all types of seeds the speci󰘰c weight must be

taken into account and according to this, e.g. a larger rotor must be installed in case of a lower seed weight.

Entering the set value

At "Setpoint" select the metering unit for seed and fertiliser and enter the required seed or fertiliser quantity in kg/ha with the + and - keys.

Page 24

Starting calibration

Place a container or attach a calibration bag under the metering unit, depending on the machine.

Press the tra󰘲c light button to start.

A second page "Calibration" appears.

With the "ESC"-key you can abort the process at this point and start it anew. The "Return"-key brings you back to the work page.

¾ Operate the calibration switch on the machine.

The rotor turns and fills the calibration container.

¾ After switching o󰘯 calibration the menu to

enter the calibration quantity appears.

Metering unit lled?

The hopper must be su󰘲ciently 󰘰lled with seed

before starting the calibration process. However,

the hopper should not be 󰘰lled completely; this applies particularly for 󰘰ne seeding, to enable

easier exchange of rotor if it has been incorrectly selected.

For correct calculation of the seed quantity all

cells in the rotor should be 󰘰lled when starting

the seed calibration. For this purpose press the key "Metering Unit".

The rotor will rotate as long as speci󰘰ed in the "Con󰘰guration 3" menu under "prime rotor time",

or until the key is pressed again.

Calibration quantity

During the "Seed calibration" the computer receives the calculation information required for exact metering control.

It requires the seed weight taken from the metering unit during seed calibration as input value.

In order to keep measuring inaccuracies low, as much seed as possible should be metered out.

Before the seed calibration you must check and possibly clean the Venturi area and the connected pipes from any seed deposits. Residues falsify the calibr ation quantity and th us the complete drilling.

Page 25

¾ Remove the calibration container and remove

any seeds that may have remained in the Venturi area.

¾ Weigh the calibrated seed. ¾ Press the "Enter"-key to select "Calibration

quantity" and enter the weight with the + and - keys.

¾ After entering the calibration weight the

possible speed range will be calculated and displayed.

If the displayed speed range corresponds with your desired drill speed, you may start the fertiliser calibration or, in case of single hopper, start the sowing process.

If the desired working speed is not within the predetermined range, the rotor must be replaced by a bigger or smaller one, as required.

The calibration process must in this case be repeated.

The metering motor can be regulated between 15 rpm and 150 rpm. At speeds higher than 135 rpm a warning will be displayed, stating that the rotary speed is

too high. At higher speeds uniform 󰘰lling of the

metering cells can no longer be guaranteed. Speeds ranging from 60 to 100 rpm have been found to be most favourable for many types of seeds.

Calibration when joining hoppers

(Both hoppers are used for seed)

On machines with twin hopper both hoppers can be used for the drilling of seed. The desired seed quantity is only entered for metering unit 1. However, both metering units must be calibrated and the calibration quantities must be entered.

Calibration menu

As a reminder not to forget the second calibration sample, the symbol of the second metering unit

󰘱ashes after the 󰘰rst calibration sample.

The metering rotors do not have to be of the

same size. With two di󰘯erent rotors the smaller

one should be installed in the metering unit of the smaller hopper.

Page 26

Rollers for small seeds

Size cm³

Cell shape / cell size Number

of cells

3.5 half-round, radius 4 mm 10

7 2 cell discs 3.5 cm³

5 Groove depth approx. 19 x 3 mm 12

10 2 cell discs 5 cm³

10 Groove depth approx. 23 x 5 mm 12

20 2 cell discs 10 cm³

15 U-shape, radius 7 mm 12

25 V-shape, radius 7 mm 12

On machines with double Venturi area and 2 seed towers you may only use rotors with 2 cell discs. Oth e rwise the see d is unev e nly distributed to the two halves.

Rotor selection

Roller for seed and fertiliser

No. Size

cm³

Colour

1 20 yellow

- suitable for maize

- not suitable for beans and solid fertilisers.

2 40 red

3 100 blue

170 yellow /

alu

4a 170

yellow / alu

2 x 85 cm³ for double Venturi area

5 250 black

320 yellow /

alu

7 500 yellow

8 800 metal

On machines with double Venturi area and 2 seed towers the rotor 4a (2 x 85 cm³) must be used when using the type 170 rotor. Oth e rwise the see d is unev e nly distributed to the two halves.

Page 27

Rollers Working width 3 m 3.5 m 4 m

Seed quantity kg/ha Seed quantity kg/ha Seed quantity kg/ha

Roller Speed min max min max min max

3.5

5 2 18 2 15 2 13

10 1 9 1 8 1 7

15 1 6 1 5 1 4

5.0

5 3 25 3 21 2 19

10 2 13 1 11 1 9

15 1 8 1 7 1 6

7.0

5 4 35 4 30 3 26

10 2 18 2 15 2 13

15 1 12 1 10 1 9

5 6 50 5 43 5 38

10 3 25 3 21 2 19

15 2 17 2 14 2 13

5 9 75 8 64 7 56

10 5 38 4 32 3 28

15 3 25 3 21 2 19

5 12 100 10 86 9 75

10 6 50 5 43 5 38

15 4 33 3 29 3 25

5 15 125 13 107 11 94

10 8 63 6 54 6 47

15 5 42 4 36 4 31

5 12 100 10 86 9 75

10 6 50 5 43 5 38

15 4 33 3 29 3 25

5 24 200 21 171 18 150

10 12 100 10 86 9 75

15 8 67 7 57 6 50

100

5 60 500 51 429 45 375

10 30 250 26 214 23 188

15 20 167 17 143 15 125

170

5 102 850 87 729 77 638

10 51 425 44 364 38 319

15 34 283 29 243 26 213

250

5 150 1250 129 1071 113 938

10 75 625 64 536 56 469

15 50 417 43 357 38 313

320

5 192 1600 165 1371 144 1200

10 96 800 82 686 72 600

15 64 533 55 457 48 400

500

5 300 2500 257 2143 225 1875

10 150 1250 129 1071 113 938

15 100 833 86 714 75 625

800

5 480 4000 411 3429 360 3000

10 240 2000 206 1714 180 1500

15 160 1333 137 1143 120 1000

..1206

..1201

2x ..1206

..2701

..2703

2x ..2701

..2704

Page 28

Rollers Working width 6.0 m 7.5 m 8 m

Seed quantity kg/ha Seed quantity kg/ha Seed quantity kg/ha

Roller Speed min max min max min max

3.5

5 1 9 1 7 1 7

10 1 4 0 4 0 3

15 0 3 0 2 0 2

5.0

5 2 13 1 10 1 9

10 1 6 1 5 1 5

15 1 4 0 3 0 3

7.0

5 2 18 2 14 2 13

10 1 9 1 7 1 7

15 1 6 1 5 1 4

5 3 25 2 20 2 19

10 2 13 1 10 1 9

15 1 8 1 7 1 6

5 5 38 4 30 3 28

10 2 19 2 15 2 14

15 2 13 1 10 1 9

6 50 5 40 5 38

3 25 2 20 2 19

2 17 2 13 2 13

5 8 63 6 50 6 47

10 4 31 3 25 3 23

15 3 21 2 17 2 16

5 6 50 5 40 5 38

10 3 25 2 20 2 19

15 2 17 2 13 2 13

5 12 100 10 80 9 75

10 6 50 5 40 5 38

15 4 33 3 27 3 25

100

5 30 250 24 200 23 188

10 15 125 12 100 11 94

15 10 83 8 67 8 63

170

5 51 425 41 340 38 319

10 26 213 20 170 19 159

15 17 142 14 113 13 106

250

5 75 625 60 500 56 469

10 38 313 30 250 28 234

15 25 208 20 167 19 156

320

5 96 800 77 640 72 600

10 48 400 38 320 36 300

15 32 267 26 213 24 200

500

5 150 1250 120 1000 113 938

10 75 625 60 500 56 469

15 50 417 40 333 38 313

800

5 240 2000 192 1600 180 1500

10 120 1000 96 800 90 750

15 80 667 64 533 60 500

..1206

..1201

2x ..1206

..2701

..2703

2x ..2701

..2704

Page 29

Rollers Working width 9 m 10 m 12 m

Seed quantity kg/ha Seed quantity kg/ha Seed quantity kg/ha

Roller Speed min max min max min max

3.5

5 1 6 1 3 1 4

10 0 3 0 3 0 2

15 0 2 0 2 0 1

5.0

5 1 8 1 8 1 6

10 1 4 0 4 0 3

15 0 3 0 3 0 2

7.0

5 1 12 1 11 1 9

10 1 6 1 5 1 4

15 0 4 0 4 0 3

5 2 17 2 15 2 13

10 1 8 1 8 1 6

15 1 6 1 5 1 4

5 3 25 3 23 2 19

10 2 13 1 11 1 9

15 1 8 1 8 1 6

5 4 33 4 30 3 25

10 2 17 2 15 2 13

15 1 11 1 10 1 8

5 5 42 5 38 4 31

10 3 21 2 19 2 16

15 2 14 2 13 1 10

5 4 33 4 30 3 25

10 2 17 2 15 2 13

15 1 11 1 10 1 8

5 8 67 7 60 6 50

10 4 33 4 30 3 25

15 3 22 2 20 2 17

100

5 20 167 18 150 15 125

10 10 83 9 75 8 63

15 7 56 6 50 5 42

170

5 34 283 31 255 26 213

10 17 142 15 128 13 106

15 11 94 10 85 9 71

250

5 50 417 45 375 38 313

10 25 208 23 188 19 156

15 17 139 15 125 13 104

320

5 64 533 58 480 48 400

10 32 267 29 38 24 200

15 21 178 19 267 19 133

500

5 100 833 90 750 75 625

10 50 417 45 375 38 313

15 33 278 30 250 25 208

800

5 160 1333 144 1200 120 1000

10 80 667 72 600 60 500

15 53 444 48 400 40 333

..1206

..1201

2x ..1206

..2701

..2703

2x ..2701

..2704

Page 30

Rollers Working width 15 m 18 m 24 m

Seed quantity kg/ha Seed quantity kg/ha Seed quantity kg/ha

Roller Speed min max min max min max

3.5

5 0 4 0 3 0 2

10 0 2 0 1 0 1

15 0 1 0 1 0 1

5.0

5 1 5 1 4 0 3

10 0 3 0 2 0 2

15 0 2 0 1 0 1

7.0

5 1 7 1 6 1 4

10 0 4 0 3 0 2

15 0 2 0 2 0 1

5 1 10 1 8 1 6

10 1 5 1 4 0 3

15 0 3 0 3 0 2

5 2 15 2 13 1 9

10 1 8 1 6 1 5

15 1 5 1 4 0 3

5 2 20 2 17 2 13

10 1 10 1 8 1 6

15 1 7 1 6 1 4

5 3 25 3 21 2 16

10 2 13 1 10 1 8

15 1 8 1 7 1 5

5 2 20 2 17 2 13

10 1 10 1 8 1 6

15 1 7 1 6 1 4

5 5 40 4 33 3 25

10 2 20 2 17 2 13

15 2 13 1 11 1 8

100

5 12 100 10 83 8 63

10 6 50 5 42 4 31

15 4 33 3 28 3 21

170

5 20 170 17 142 13 106

10 10 85 9 71 6 53

15 7 57 6 47 4 35

250

5 30 250 25 208 19 156

10 15 125 13 104 9 78

15 10 83 8 69 6 52

320

5 38 320 32 267 24 200

10 19 160 16 133 12 100

15 13 107 11 89 8 67

500

5 60 500 50 417 38 313

10 30 250 25 208 19 156

15 20 167 17 139 13 104

800

5 96 800 80 667 60 500

10 48 400 40 333 30 250

15 32 267 27 222 20 167

..1206

..1201

2x ..1206

..2701

..2703

2x ..2701

..2704

Page 31

Performance data

The "i"-key is used to display the seed and area output.

These data can either be completely deleted per metering with the left hand "CE"-keys, or individually selected with the right hand arrow keys and reset to "0" with the right hand "CE"-key.

Back to the drill program: First "work page".

Seed Check

The Seed Check is an inspection for the seed calibration and, during the sowing process, for the metering accuracy.

The same procedure as for seed calibration must be performed for this purpose. The computer retrieves the calibration data from the last seed calibration and uses the revolutions of the new seed calibration to calculate a new value for the calibration quantity.

When switching o󰘯 the calibration switch, it

shows this value under "Calibration quantity" in kg.

If the same seed is used as for the previously performed seed calibration, the weight of the new seed calibration must be identical with the

󰘰gure on the screen.

In case of deviations correct the value and repeat the control if required.

Page 32

7. In case of a missing speed signal (e.g. radar defective) an emergency program can be switched on and sowing can be continued with the simulation speed. The radar should in this case be unplugged. The simulation speed can be changed here. The metering motor in this case runs with the same speed

as the speed speci󰘰ed.

8. Metering unit ON / OFF; A metering unit can

be quickly switched o󰘯 and on again with these keys. A switched o󰘯 metering unit is

displayed expunged.

Back to the drill program: First "work page".

Input of machine data

The machine data must be entered before initial start-up of the machine.

After switching on, the 󰘰rst page of the main

menu is displayed. Use the arrow key to switch to the second page. The key for machine data opens a further selection page.

1. Metering quantity adjustment with the + and

- % keys. The adjustment value cannot be adjusted here.

2. Coulter pressure Step; on machines with hydraulic coulter pressure adjustment and extension for automatic control one can choose here whether the seed quantity should be adjusted together with the coulter pressure adjustment. The seed quantity is increased by a value set in the Delta Step (1), when resetting the quantity adjustment is also reset.

3. Speci󰘰cation of metering quantity in kg/ha for metering unit I.

4. Switch the adjustment of metering

quantity "On" or "O󰘯" with the + and - % keys.

5. Speci󰘰cation of quantity for metering unit II. Fertiliser in kg/ha or liquid fertiliser in l/ha.

6. Selection of whether the quantity of solid or liquid fertiliser is to be adjusted with the + or - % keys.

Page 33

Press the "machine con󰘰guration"

key for about 5 seconds to enter the machine data.

Conguration 1

In the next version the "bout marker"will be renamed

"Hydraulic block".

Continue to page "Con󰘰guration 2,

3 and 4"

Return to work page

Machine type

Here you can select from Drille and Maistro. The program has been prepared for both machines. Switching over is only required when towing a Maistro with ME-control.

Bout marker control

The "Boutmarker" function activates the entire hydraulic control. It must always be switched on as soon as the hydraulic functions like lifting, wings or boutmarkers are to be controlled via the display. The bout marker working mode can be selected in the monitor. The boutmarker function is hydraulically always linked with the "Lift machine" function

If the "Post mode" or "Wet hole mode" functions are active, the hydraulic control must not be

switched o󰘯, as otherwise the computer will

ignore the change in work signal and thus will

no longer switch the machine on or o󰘯.

Fertiliser control

If the machine is equipped with several hoppers or with liquid fertiliser facility, the system must be selected here.

Selection menu for fertiliser control

Depending on the equipment of the machine you must choose the number of hoppers and the type of the fertiliser to open the corresponding menus and input possibilities in the display:

1. One seed hopper - no additional hopper for fertiliser.

2. One seed hopper and one additional hopper for liquid fertiliser installed.

3. One seed hopper and one additional hopper for solid fertiliser installed.

4. One seed hopper and two additional hoppers for solid fertiliser installed.

5. One seed hopper, one additional hopper for liquid fertiliser and one additional hopper for solid fertiliser installed.

6. One seed hopper and one additional hopper for solid fertiliser installed. Both hoppers are only used for seed. In the machine

con󰘰guration the tank sizes are entered in

relation to one another, so that both tanks will be empty at the same time. Both metering units must be calibrated.

Page 34

Machines with dual hopper and two fans are equipped with a second computer to monitor the second fan. Switch over to the third metering drive to be able to view the second fan speed.

Changeover from 1 / 2 metering drive to the 3. metering drive.

Indication of the second fan speed

The seed quantity for the third drive must be set to 0 kg/ha.

Show header

In the ISOBUS compatible terminals you can display additional functions or, in the drill program, the important functions in all menus.

Extra key selection

Under "Extra key selection" you can con󰘰gure the 󰘰rst work page yourself.

This display page is placed before the first work page and appears with a selection of its functions.

Setting

Choose the line "Extra key selection" and mark "yes".

Use the arrow key to leaf through to page 󰘰ve of the machine con󰘰guration.

The view shows the work page as currently

con󰘰gured.

Change of arrangement and new allocation of functions.

Use the + / - keys to move the frame to the location that should have another function assigned.

Page 35

Press the "Enter" key. A list with all possible functions appears.

After selecting all functions the work screen may

appear e.g. in this con󰘰guration.

Half width control

If a half width control is installed you must select LINAK or WINGS as control, depending on the system.

Tram line system

In the tram line system one must choose between "Magnet" and "Motor".

The magnetic valves are switched on by permanent current. The motors receive 3 seconds current to close the valves and are energized for 3 seconds in opposite direction to open the valves

If the wrong system is selected, the magnetic valves may destroy diodes or the motors ma y be subje cted to permanent current and damaged. The setting must not be changed!

Seed ow monitoring

If the machine is equipped with a seed 󰘱ow

monitoring system, you should select "yes" at this point.

After con󰘰rming the input with "Enter" another line to enter the number of seed 󰘱ow sensor is

displayed.

Number of sensors

Enter the number of installed seed 󰘱ow sensors.

If less sensors are entered then there are installed, the other sensors will not be taken into account.

Page 36

Joining of hoppers

On twin hopper machines the hopper for seed and fertilizer can be mutually used for drilling seed. After choosing "2 x seed" in the fertilizer control menu a second line "hopper ratio" will be displayed. Here one must enter the tank sizes relative to one another. After the calibration samples taken from both metering units the computer will use these sizes to calculate the required speeds for both motors, to make sure that both hoppers will be empty at the same time.

Enter the tank size ratio

Conguration 2

Working width

Enter the machine width in metres with two decimal digits.

Total rows

Enter the number of drill coulters. This input is required for the calculation of quantity reduction with switched tram line.

Rows FG left

Enter the number of seed hoses in the left machine side.

Rows FG right

Enter the number of seed hoses in the right machine side.

Page 37

Conguration 3

Seed calibration

This menu can be used to run a seed calibration (see seed calibration).

Prime rotor time

The rot o r ro tates as long as

speci󰘰ed under prime rotor time.

A setting of 5 seconds is enough to e.g. place

seed in 󰘰eld corners.

If the computer receives a speed signal during this period, the computer will take over the control.

Calibration factor

The calibration factor value for seed and fertiliser is used to save weight determined in the seed calibration in gram per revolution. The calibration factor can also be directly entered as calibration value - see "Seed calibration direct input".

Calibration direct input

If a seed, fertiliser or liquid fertiliser is repetitively

used, only the 󰘰rst calibration must be performed,

whereby the calibration factor and the associated rotor should be recorded. When using the same seed, fertiliser or liquid fertiliser again, the value can be entered directly..

Direct entry of the calibration value should only be used for absolutely identical seeds or fertilisers. The same rotor should also be installed, as otherwise a wrong quantity will be placed.

If the machine is equipped with a liquid fertiliser system, the calibration factor of approx. 600 pulses per litre must be entered here.

Due to the consistency di󰘯erences in liquid

fertilisers the value needs to be matched to the actual placement quantity.

For this purpose use the first measurable placement deviations from the nominal quantity to calculate the percentage and change the calibration factor by the same percentage.

The deviation is displayed in the menu bar "performance data" (second work page with key "i") in the calculated amount in litres to the actually metered quantity. If the displayed quantity is lower than that of the actually metered quantity the calibration value must be reduced and vice versa.

Page 38

Fertiliser motor

In the fertiliser motor menu you can choose between an "electric" and a "hydraulic" fertiliser motor. Normally you should choose electric. Here the same metering drive with electric motor is used as for seed

For some special applications, e.g. in connection with front hopper and auger metering, which are driven hydraulically and controlled by a proportional valve, you must switch over to "hydraulic".

In the work screen the hydraulic drive is displayed as auger metering instead of the electric current consumption. Operation, calibration etc. are identical with the electrical drive.

Control factor

The control factors in󰘱uence various parameters,

like the computer controls the electric drive during acceleration load change, untrue running of the metering shaft, jammed grains or when the nominal quantity is reached.

Based on experience made in the past the control factor should be set between 0.5 and 1.

For "normal" seeds hardly any di󰘯erence can

be noticed in use. With grain which have e.g. a tendency to jamming (beans) or which may cause any other disturbances, a change to the lower area down

to 0.1 may be bene󰘰cial.

Fertiliser reduction

In case of fertiliser reduction one can determine whether solid and liquid fertiliser quantities should be reduced by standard for tram lines.

Page 39

Travelling the 100 m distance

Switch over to the calibration

program.

Press the "tra󰘲c light button" to start calibration.

Another menu screen will appear.

Start travelling with the tractor. The pulses will be counted and displayed.

Stop at the 100 m mark. Confirm the pulses (approx. 9700) with the "OK"-key. The value will be saved and used for all calculations.

Conguration 4

This menu page is used to enter the data for speed, shaft monitoring and fan.

For the speed the pulses for the 100 m distance must be entered.

The entry serves as a calculation information for speed display, area calculation and to control the seed and fertiliser quantity.

The number of pulses can be entered directly (approx. 9700). For an exact input a 100 m distance must be travelled during initial installation and for later checks.

Page 40

Shaft monitoring

The system is able to display and monitor the speeds of two shafts.

For this purpose enter the desired minimum speeds for both shafts with the + and - keys. Enter the number of pulses per revolution for both shafts.

If the minimum speed is fallen short of, an audible and visible alarm will be emitted.

Fan monitoring

For fan monitoring the maximum speed can be entered and monitored alongside the minimum speed. For the fan the number of pulses per revolution (2) must also be entered.

When the limit values are exceeded or fallen short of, an audible and visible alarm will be emitted.

Control factor

The control factor has no function yet.

Page 41

Tram line rhythm

Overview and selection of tram line rhythm.

The "R-No" only represents the number from the table and has no relevance for the rhythm.

The "Length" shows the number of bouts until the rhythm repeats itself.

The 󰘰elds "left" or "right" show the bout numbers

in which the seed hoses are closed.

The rhythm is determined by the width of the drill and the working width of the care taking machine (sprayer). The rhythm for the corresponding combination can be taken from the diagrams.

After selecting the rhythm number from the table

the rhythm is displayed in the 󰘰rst line.

The second line with R-No. 999 can be used t enter a freely programmable rhythm.

Selection of rhythm

Column A: Working width of drill Column B: Working width of sprayer Column C: Overview over the individual drilling and spraying tracks Column D: Rhythm input into computer Column E: Installation position of valves in the machine

Choose drill working width (A) and spraying width (B) from the diagrams. Column (C) shows the individual drill and spraying bouts with the bout numbers for the tram line. Column (D) shows the rhythm number and (E) the installation position of the valves. The rhythm numbers are stored in the computer table for selection.

For this purpose highlight the 󰘰rst line with the

+ and - keys and press "Return".

The rhythm table is displayed.

Use the + / - keys to select the rhythm number

and press "Return" to con󰘰rm.

The number is accepted and displayed in the

󰘰rst line.

Page 42

If the numbers are from the rhythm table, the number for the next page start is the following or one number back.

When entering 999 the numbers in the 󰘰elds for

left and right must normally be interchanged.

However, one must always make sure the the valves for the other side are installed accordingly.

For some working width one can choose from overdrilling with half working width, "joining travel" or switching off of partial widths of sprayers. The sections that had been overdrilled are marked shaded. The selection of these rhythms depends on the installation position of the valves in the machine.

Free rhythm input

Selection 999 from the computer table activates the programmable rhythm.

Length of rhythm and bout number must be entered into the second line.

All rhythm numbers are speci󰘰ed for starting work from the left hand headland of a 󰘰eld.

When star ting work fr om the right hand

headland of 󰘰eld the numbers must be changed

accordingly.

Page 43

DatumEntw.DateinameZeichnungsnummerMaschine Zeichnung

3 12

3 15

3 18

3 20

3 21

3 24

1/2

1/2 1/2

0,5m

1/2

3 24

1,5 m

A B C ED

3 12

1,50 m

3 18

1,50 m

3 27

1,50 m

8 S

- - -2

- -2 3

- -- 3 -

- 3 -- - -

- 4- 3 - -

- 4- - - -- - -- - - - 10 11 - 17 - - -

- 4- - - - -

- - 4- - - - -

- 4- - 5 - - -

L R

1/2 1/2

L R

1/2

L R

1/2 1/2

L R

1/2 1/2

L R

1/2

L R

1/2

L R

1/2 1/2

L R

1/2 1/2

L R

1/2

- - 4- - - - -

4 S

999 4 2 3

4 2 2

5 5 3 3

6 S 6 3 3

999 6 3 4

999 20 10 11 4 17

7 7 4 4

8 S 8 4 4

999 8 4 5

8 4

- -2 -

4 S 4 2

- -- 3

6 S 6 3

- - -- 5 - - - -

L R

1/2 1/2

9 9 5 5

L R

1/2 1/2

L R

1/2 1/2

L R

1/2 1/2

- -

Page 44

DatumEntw.DateinameZeichnungsnummerMaschine Zeichnung

3 28

3 30

1/2 1/2

0,5m

1,5 m

A B C E

3 30

1/2

3 30

1,50 m

3 36

1/2

3 33

1,5 m

3 36

1,50 m

3 42

1/2

1,5 m

3 42

1,50 m

- - -- 5 -

- -- - 5 14- - 15- - - - - - - - - - - - -- - - 24 - -

- -- -

L R

1/2 1/2

L R

1/2

max. 2m

- -- - 5 6 - - - -

L R

1/2

999 28 14 15 5 24

10 S 10 5 5

999 10 5 6

- - -- 5 - - - -

10 S 10

- -- - - 6 7 - - -

- - -- - 6 - -- - - -

- -

L R

1/2 1/2

L R

1/2

- -- - - 6 - - - - -

L R

1/2 1/2

12 S 12 6 6

11 6 6

999 12 76

- -- - - 6 - - - - - -

12 S 12 6

L R

1/2 1/2

L R

1/2 1/2

- -- - - - 7 8 - -

- - -- - - 7 -- - - -

- -

L R

1/2 1/2

L R

1/2

999 14 7 7

14 78

- -- - - - 7 - - - - -

999 14 7

L R

1/2 1/2

- -

8 7

999

- -

Page 45

DatumEntw.DateinameZeichnungsnummerMaschine Zeichnung

A B C ED

3,5 14

3,5 21

1,75 m

1/2

1,75 m

3,5 21

1,75 m

3,5 28

3,5 35

1,75 m

1/2

1,75 m

- 2

1/2 1/2

4S 4 2 2

2 3 -

- 2

1/2 1/2

4 S 4 2

- -

1/2 1/2

6 S 6 3 3

- -

L R

1/2

- -

999 6 3 4

3 4 - -

- 3

999 4 32

- -

1/2 1/2

6 S 6 3

3 -

- -

1/2 1/2

9 9 5

- -

5 -

- -

1/2 1/2

10 S 10 5 5

- 5

- -

999 10 5 6

- - 5 6

- - -

- -

1/2 1/2

10 S 10 5

- -

5 -

- -

L R

1/2

L R

1/2

Page 46

DatumEntw.DateinameZeichnungsnummerMaschine Zeichnung

4 12

4 16

4 20

4 24

4 28

2 m

1/2

2 m

1/2

4 18

1/2 1/2

4 30

4 36

1/2 1/2

A B C ED

4 16

2,0 m

4 24

2,0 m

- 2 -

- 2 - -

- 2 3 -

- - 3 - -

- - 3 - - -

3 4 - -

- -

- 4 - -

- -

L R

1/2 1/2

L R

1/2 1/2

L R

1/2

L R

1/2 1/2

L R

1/2 1/2

L R

1/2

L R

1/2 1/2

3 - - -

- - - - - 12

7 -

- 16 - -

- -

L R

1/2 1/2

max. 2m

- 4 - -

- -

- - -

- - 19 -

- - -

- 0

- - 5 -

- -

- - -

L R

1/2 1/2

L R

1/2 1/2

max. 2m

3 3 2 2

4 S 4 2 2

999 4 2 3

18 18 3 7

5 5 3 3

6 S 6 3 3

999 6 3 4

7 7 4 4

30 30 27 4 19 12

9 9 5 5

16 12

- 2 - -

4 S 4 2

max. 2,0 m

6 S 6

3 - - -

- -

L R

1/2 1/2

L R

1/2 1/2

Page 47

DatumEntw.DateinameZeichnungsnummerMaschine Zeichnung

A B C ED

4 40

1/2

4 40

2 m

4 40

2,0 m

4,80 24

4,80 36

1/2 1/2

6- - 5

- -

- - -

L R

1/2 1/2

999 10 5

L R

1/2

- - 5 -

- -

- - -

10 S 10 5

- - 5 -

- -

- - -

10 S 10 5

L R

1/2 1/2

5 5 33

- 3 - -

L R

1/2 1/2

4 12

L R

1/2 1/2

1,2 m

999 30 1912274

Page 48

DatumEntw.DateinameZeichnungsnummerMaschine Zeichnung

6 15

6 18

6 20

6 21

6 24

3 m

1/2 1/2

1/2

1/2 1/2

A B C ED

6 12

3,0 m

1/2

6 16

1/2

6 12

1/2 1/2

6 24

1/2

1/2 1/2

1,5 m

6 12

3,0 m

6 24

3,0 m

- 2

- 2 - - - 7

9 -

4 -

- 2 -

- 2 - 5 6 - 9 -- -

- 2 - - 6 - 9 -- - - 13 --

- -

- 2 3 -

L R

1/2 1/2

L R

1/2 1/2

1,5 m

L R

1/2 1/2

1 m

L R

1/2 1/2

1,5 m

L R

1/2 1/2

3 3 2 2

10 4 2

20 10 2

28 14 2 6

4 S 4 2 2

999 4 2

9 6

7 9

13 9

L R

1/2 1/2

L R

1/2

2 S 2 1 1

999 2

1 2

1 -

- 2 - 5 - 74 -

L R

1/2 1/2

1 m

999 8 4 75 2

1 -

L R

1/2 1/2

1,5 m

999 2 1

- 2 - -

L R

1/2

999 4 2 3

L R

1/2 1/2

1,5 m

1 -

2 S 2 11

L R

1/2 1/2

4 S 4 2

- 2 - -

L R

1/2 1/2

Page 49

DatumEntw.DateinameZeichnungsnummerMaschine Zeichnung

A B C ED

6 36

3 m

1/2

6 40

1/2 1/2

1,0 m

6 33

1/2 1/2

1,5 m

1/2 1/2

6 36

1/2 1/2

1,5 m

1/2 1/2

1,5 m

6 27

6 28

1/2 1/2

1/2

6 36

3,0 m

6 32

1/2 1/2

1,0 m

6 30

6 45

1/2 1/2

- - 3 --

- - 3 -4

L R

1/2 1/2

L R

1/2

6 S 6 3 3

999 6 3 4

- 4- - - -- - -- - - - 10 11 - 17 - - -

L R

1/2

999 20 10 11 4 17

- - 3 -- - - 9 -- - - 14 - -- - ---- 20

L R

1,5 m

999

2014 3

- - 3 -- -

999 6 3

L R

1,5 m

- - 3 - - 7 - -- - 12 -- - - - -16

- - 3 - - 7 - -- 8 12 -- -

L R

1/2 1/2

1,5 m

L R

1/2 1/2

1 m

999 14 12 8

18 3 716 12

3 7

- - 3 -- -

6 S 6 3

L R

1/2 1/2

- - 3 - - - 9 -- 8 - -- 14

24 16 8 39 14

L R

1/2

- - 3 --

5 5 33

L R

1/2 1/2

L R

1/2 1/2

1,5 m

30 30 4 1227 19

-- - - - -

- -

4 - - 12 - - -- -- - 19 - -

- -

- - 27 - - -

Page 50

DatumEntw.DateinameZeichnungsnummerMaschine Zeichnung

A B C E

1/2

3,75 m

1/2

7,5 15

7,5 30

7,5 15

1/2 1/2

1,875 m

1/2 1/2

1,875 m

7,5 30

1/2 1/2

1,875 m

1/2 1/2

1,875 m

7,5 15

3,75 m

7,5 30

3,75 m

1/2 1/2

1,80 m

1/2 1/2

L R

1/2 1/2

L R

1/2 1/2

L R

1/2

L R

1/2

- 2 3 -

- 2 -

999

2 S 2 1 1

999 4 2

4 S 4 2 2

999 2

L R

1,875 m

- 2 - -

999 4 2

L R

1,875 m

2 S 2

L R

1/2 1/2

- 2 - -

4 S 4 2

L R

1/2 1/2

7,2 36

5 5 3 3

L R

1/2 1/2

7,2 18

16 10

4 2

4 - - 7 - 9 -

7 9

L R

1,80 m

- - 3 - -

Page 51

DatumEntw.DateinameZeichnungsnummerMaschine Zeichnung

8 20

8 24

8 28

1/2 1/2

A B C ED

8 32

8 36

4 m

1/2

1/2 1/2

8 32

1/2 1/2

2,0 m

1/2 1/2

2,0 m

8 32

4,0 m

- 2 - - 7 --4 9 -

- 2 -

- 2 - - - -6- 9 - - - 13 -

L R

1/2 1/2

L R

1/2 1/2

L R

1/2 1/2

3 3 2 2

10 4 2

28 14 2

13 9

7 9

- 2 - -

- 2 3 -

- - 3 - - - 7 - - 12- - - - 16 -

L R

1/2 1/2

L R

1/2

L R

1/2 1/2

4 S 4 2 2

999 4 23

26 18 3

16 12

- 2 - -

999 4 2

L R

2,0 m

- 2 - -

4 S 4 2

L R

1/2 1/2

Page 52

DatumEntw.DateinameZeichnungsnummerMaschine Zeichnung

9 18

9 27

9 36

9 30

4,5 m

1/2

4,5 m

1/2

9 12

1/2 1/2

1,5m

9 24

1/2 1/2

1,5m

A B C ED

9 18

1/2 1/2

2,25 m

1/2 1/2

2,25 m

9 36

1/2 1/2

2,25 m

1/2 1/2

2,25 m

9 36

4,5 m

9 18

4,5 m

1 -

1 2

- 2

- 5 6 - - 9 -

- 2

L R

1/2 1/2

L R

1/2

L R

1/2 1/2

L R

1/2 1/2

1,5m

L R

1/2 1/2

L R

1/2

1 2

L R

1/2

- 2

4 5 - 7 -

L R

1/2

999

2 S 2 1 1

4 2 4

999 2

999 8 4 7

3 1

20 10 2 5

3 2 2

999 4 2

5 2

9 6

4 S 4 2 2

L R

999 2

L R

2,25 m

- 2

999 4 2

L R

2,25 m

- 2

4 S 4 2

-1

2 S 2

L R

1/2 1/2

L R

1/2 1/2

Page 53

12 18

12 24

12 30

12 36

DatumEntw.DateinameZeichnungsnummerMaschine Zeichnung

1/2 1/2

6 m

1/2

1/2 1/2

12 40

1/2

A B C ED

10 30

12 24

6,0 m

1/2 1/2

4,5m

18 27

15 30

7,5 m

1/2

7,5 m

15 30

1 - 3 4 - 6

1 -

1 2

- 2 - 4 - -

7 - 9 -

- 2 -

L R

1/2 1/2

L R

1/2 1/2

L R

1/2

L R

1/2 1/2

L R

1/2 1/2

- 2 - - 5 6 - - 9 -

L R

1/2 1/2

2 S 2 1 1

6 3 1

999 2

16 10 4 2

3 3 2 2

20 10 9 2 6 5

4 6

7 9

- 2 -

L R

3 3 2 2

1/2 1/2

1 -

2 S 2 1

L R

1/2 1/2

1 3- 4 6-

L R

1/2 1/2

4,5m

999 6 4

3 1

1 - 1

2S 2 1 1

999

2 1

2 1 2

L R

1/2 1/2

L R

1/2

2 1 1

- 1 -

L R

1/2 1/2

Page 54

Entering sensor numbers for FGS

If the seed hoses of the tram line tracks are

equipped with seed 󰘱ow sensors, these must be

removed from monitoring if tram line is switched.

The input possibility for this appears as soon

as the seed 󰘱ow monitoring in the machine con󰘰guration is switched on.

Use the + / - keys to select the tram line left and the tram line right and enter the numbers of the

seed 󰘱ow sensors. Ten seed 󰘱ow sensors, which are not to be

monitored when the tram line is switched, can be entered for each bout.

If, with a tram line switched on, seed or fertiliser drops through the hose because of a defective or not closed valve, the sensor will detect this

and report it as a fault "Seed 󰘱ow in xx".

Seed ow monitoring

The system consists of a seed 󰘱ow module, the

sensors in the seed lines and the wiring. The monitoring system may also be installed later.

The module is connected to the Y-cable of the computer. Up to 120 sensors can be installed in the seed lines.

The seed flow monitoring system submits an alarm in case of blocked seed hoses and quantity changes, but also if seed or fertiliser drops through when a bout is switched.

The seed 󰘱ow system must be switched on in the machine con󰘰guration and the number of

sensors entered before starting. The number of seed flow sensors must be entered in the menu of trams line rhythms.

Monitoring becomes active as soon as the sensitivity is set to 1 or higher.

Page 55

Setting the sensitivity

On the third page the sensitivity can be set with the + and - keys (1) in 10 steps. The setting depends on grain size, type and quantity of seed.

Setting

The setting must be made during seeding and at normal working speed. The sensitivity is thereby matched to the seed quantity. Deviations are indicated by means of an alarm.

During sowing regulate the sensitivity (2) up with

the + key (1), until the 󰘰rst sensors are reported

blocked. Then reduce the sensitivity, until no blockage is reported.

Normally 1 to 2 stages back are su󰘲cient. The

further you regulate down, the more quantity deviations will be accepted, until the alarm will respond.

Seed ow monitoring

Seed 󰘱ow monitoring is switched on as soon as

the sensitivity is set to 1 or higher.

The display of the 󰘰rst work page shows the seed 󰘱ow monitoring with the symbol (3).

During sowing the symbol is permanently visible. If the work signal fails, e.g. when turning and no

grains are blown through, the symbol will 󰘱ash.

On the third page all sensors will then be reported as blocked.

Page 56

Seed ow diagnose

The seed 󰘱ow diagnose indicates the blocked

sensors, but also defective sensors or broken cables.

In the 󰘰rst line the "CAN-Frames" and in the

second line the status is counted. As long as these continue to count the monitoring is functioning.

At "E" the type of fault is displayed, a cable breakage or blockage with "1". The number "9" appears when the system attempts to reestablish the connection.

At "S" the last functioning sensor is indicated. The fault or broken cable must be located after this sensor.

The bottom section shows the operating status

of each sensor. The 󰘰gure 1 represents each

sensor without fault. Blocked sensors are indicated with "0".

After correcting a fault it will take up to 1 minute until the current operating status is displayed again.

Alarm message

In case of blockage or quantity deviations the

message "No seed 󰘱ow at sensor XX" will be

displayed.

If several hoses are blocked only the 󰘰rst number

of the blocked hoses will be indicated in the alarm. The other numbers of blocked hoses are displayed on the third work page.

Key (4) can be used to switch into the seed 󰘱ow

system for trouble shooting.

seed 󰘱ow

sensor 3

Page 57

Diagnostics program

In the diagnostics program the input and output signals can be tested.

1. Button seed metering motor The seed metering motor runs until the key is pressed again. The display shows and successively counts the seed motor pulses.

2. Button tramline left ON The wings for the left hand tram line must close and the display changes the left tram line indication to "ON".

3. Button tramline left OFF The wings for the left hand tram line must open and the display changes the left tram line indication to "OFF".

4. Button tramline right ON The wings for the right hand tram line must close and the display changes the right tram line indication to "ON".

5. Button tramline right OFF The wings for the right hand tram line must open and the display changes the right tram line indication to "OFF".

6. No function

7. Continue to next diagnostics page.

8. Back to the machine data selection

Fan pulses

When the fan is runn ing th e puls es ar e continuously counted.

Radar pulses

During travel the radar pulses are successively counted.

Work position

Here the work signal of the hydraulic pressure switch can be checked. With the machine lowered "0" must be indicated, in lifted condition the display changes to 1.

Calibration switch

Normal indication "0", when turning off the display changes to 1.

Current consumption

Shows the present current consumption.

Filling level hopper 1 / 2 (seed hopper)

Indicates the switching condition of the hopper sensors. With an empty hopper the display changes from 0 to 1. The number of hopp ers is automat ically displayed when selecting the "fertiliser control"

option in the menu "machine con󰘰guration".

The sensors inside the hopper can be adjusted in three height steps. The height should be chosen in such a way, that one can still drive to

the end of the 󰘰eld when the alarm "Hopper X

empty" is emitted.

Filling level metering unit 1 / 2

Indicates the switching condition of the sensors in the metering unit. The sensors monitor bridging in the seed hopper and warn in case of an empty metering unit. In case of an alar m eliminate the caus e immediately, as otherwise there will be empty spots in the seed bed.

Coulter pressure

On machines with coulter pressure adjustment and optional equipment for automatic seed quantity adjustment you can here check the function of the hydraulic pressure switch.

Use the arrow key (7) to switch to the second diagnostics page.

Page 58

The second page in the diagnostics system is displayed. Here one can check the functions of the metering drive for the fertiliser hopper, the hydraulic bout marker control with lifting hydraulics and the extension for the wing hydraulics as well as the half width control and the pre emergence markers. The hydraulic functions (2 - 5) are shown at the bottom of the display when current is switched on.

1. Button fertiliser metering motor The fertiliser metering motor runs until the key is pressed again. The display shows and successively counts the fertiliser motor pulses.

2. Bout marker left The key switches current to the hydraulic valve for left hand bout marker.

3. Bout marker right The key switches current to the hydraulic valve for right hand bout marker.

4. Machine "Lift" The key switches current to both solenoid valves for the lifting hydraulics.

5. Machine "Fold" The key switches current to both solenoid valves for the the machine's wing hydraulics.

6. Button for half width control right The servo motor moves as long as the key is held depressed or until the next limit switch is reached.

7. Button for half width control left The servo motor moves as long as the key is held depressed or until the next limit switch is reached.

8. Key for pre emergence markers: When pressing the key current is applied to both cables of the boutmarkers.

9. Arrow keys to third page "Diagnostics".

10. Return to work page.

With the arrow key (9) you open the page "Diagnostics 3". Here the total performance of the machine is displayed. These data cannot be deleted! The key (10) can be used to select machine data.

The mhx-version shows the software status in the computer, e.g. 8.52. On machines with two computers, both software states are displayed. The software states should be identical.

Di󰘯erent software combinations can lead to

problems.

1. Delete Pool (CE) This button deletes the log (pool) in the terminal. After pressing this button, the system will restart.

Th e te rmi nal in this case fetches the data, graphics for the screen and also the language from the computer. A restart may become necessary after a malfunction, when changing the language or in case of program changes.

Page 59

Alarm messages

Alarm No.

Alarm text Alarm after

(sec.)

Con-

󰘰rmation

required

Alarm

repeat

(sec.)

Remedy

01 - 02 33 - 35 37

Motor (1 - 4) stopped immediately yes immediately Stop immediately and rectify cause

03 - 04 36 38

Motor (1 - 4) overheated immediately yes immediately Here the computer is monitored.

Stop immediately and rectify cause of overheating - allow the computer to cool down.

05 - 06 Machine computer (1 - 2)

failed

5 yes 60 Check cable connection between

monitor and computers. Delete program in monitor and reload.

07 - 08 39 - 40

Overload motor (1 - 4)

switched o󰘯

immediately immediately Once the current draw exceeds

approx. 16 A, stop and eliminate the cause for this high current draw.

09 - 10 41 - 42

Current draw too high motor (1 - 4)

60 10 Once the current consumption is

above 11 A for one minute, rectify the cause for the hard moving metering drive.

11 - 13 No signal position left

No signal position middle No signal position right

10 10 If the signals for half width control

cannot be detected, check sensor or switch position.

14 - 15 45 - 46

Motor (1 - 4) outside control range

immediately 5 Keep changing the working speed,

until the motor is back in the control range (15 - 150 rpm).

16 - 17 47 - 54

Setpoint for seed or fertiliser cannot be maintained

15 15 Once the set value is exceeded or

fallen short of by 10%, match the working speed or change the rotor.

18 Seed 󰘱ow system fault

sensor xx

immediately yes 15 In case of defective sensors or cable

breakage normally the last intact sensor is displayed. The fault is located after this sensor.

Alarm overview

All important system functions are monitored by the computer and alarm messages are displayed when limit values are exceeded or fallen short of.

There are default alarm messages like e.g. "Hopper empty" and alarm messages, which can be set by the operator like e.g. "min. and max. fan speed".

Some alarm messages need to be con󰘰rmed,

others keep repeating, until the limit value is no longer exceeded.

In case of malfunctions, which could damage components (e.g. "Motor x overloaded") or if the metering drive has failed ("Motor x stopped"), the alarm is triggered without delay. It keeps repeating, until the machine is stopped and the cause of the fault is eliminated.

When lifting out the machine at the headland all exis ting alar ms atre aut omat ically ackn owled ged an d re activat ed when the machine is lowered again in the ground.

Page 60

Alarm No.

Alarm text Alarm after

(sec.)

Con-

󰘰rmation

required

Alarm

repeat

(sec.)

Remedy

19 - 20 48 - 49

Fan speed (1 -2) exceeded/fallen short of

5 15 Return the fan speed to the limit

range or match the fan alarm speed accordingly.

21 - 22 Fan speed (1 2)

exceeded/fallen short of

1 15 Check the shaft monitoring for

Maistro or rotary cross harrow. Check the shaft drive.

23 Seed 󰘱ow monitoring

system failed

10 60 Check the cable connection to the

seed 󰘱ow module. Check the seed 󰘱ow module.

24 Seed 󰘱ow in tram line xx 8 8 No grains should fall out when the

tram line gate is closed. Check the function and leak tightness of the gate. Check whether the sensor number has been entered into the FSG menu.

25 No seed 󰘱ow sensor xx 8 8 Check the seed hose no. xx for

blockage. Check the function of the sensor.

26 - 29 Filling level (hopper 1 - 4)

fallen short of

5 yes The hopper (1 - 4) runs empty. The

alarm will only become active again

after the hopper has been 󰘰lled.

30 - 32 55 -56

Motor (1 - 4) speed too high

5 yes 5 The alarm will be displayed above

135 rpm. Filling the cells is no longer assured for all types of seed. Reduce the working speed. install a bigger rotor.

43 - 44 Double placement in row

No placement in row

8 8 When sowing single grains (Maistro):

Check working speed, metering unit, setting and seed.

50 - 53 Metering unit (1 - 4)

empty

5 yes 10 Monitoring of bridging in hopper.

Metering unit (1 - 4) empty. Stop immediately, no seed or fertiliser is sown.

Sporadic failure of work signal.

<2 The alarm appears in case of short

interruption (< 2 seconds) of the

work signal. Check 󰘱oating position

of hydraulics, switch for work signal and speed signal.