Horner APG XLt, HEXT240C015 User Manual

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MAN0873-06-EN Specifications / Installation

1 Specifications

Inputs per Module 12 including 4 configurable HSC inputs Outputs per Module 12 including 2 configurable PWM outputs

Commons per Module 1 Commons per Module 1

Input Voltage Range 12 VDC / 24 VDC Output Type Sourcing / 10 K Pull-Down

Absolute Max. Voltage 35 VDC Max. Absolute Max. Voltage 28 VDC Max.

Input Impedance

Input Current Positive Logic Negative Logic Max. Output Current per point 0.5 A Upper Threshold 0.8 mA -1.6 mA Max. Total Current 4 A Continuous Lower Threshold 0.3 mA -2.1 mA Max. Output Supply Voltage 30 VDC

Max Upper Threshold 8 VDC Minimum Output Supply Voltage 10 VDC

Min Lower Threshold 3 VDC Max. Voltage Drop at Rated Current 0.25 VDC

OFF to ON Response 1 ms Max. Inrush Current 650 mA per channel ON to OFF Response 1 ms Min. Load None

HSC Max. Switching Rate

Number of Channels 2 Thermocouple Temperature Range

Input Ranges

(Selectable)

Safe input voltage range

Nominal Resolution

Input Impedance

(Clamped @ -0.5 VDC to

%AI full scale

Max. Over-Current 35 mA Conversion Time per Channel

Open Thermocouple

Detect Current

XLT OCS Model: HE-XT105 / HEXT240C115 / HEXT240C015

12 Digital DC Inputs / 12 Digital DC Outputs

2 Analog Inputs (High Resolution) / 2 Analog Outputs

Digital DC Inputs Digital DC Outputs

Output Protection Short Circuit

OFF to ON Response 1 ms ON to OFF Response 1 ms

Output Characteristics Current Sourcing (Positive Logic)

B / R / S

E T

K / N

Thermocouple Common Mode Range ±10V

Converter Type Delta Sigma

Max. Error at 25°C

(*excluding zero)

Max Thermocouple Error

(After Warm Up Time of One Hour) Conversion Speed, Both Channels

Converted

2912°F to 32.0°F (1600°C to 0°C)

1652°F to -328°F (900°C to -200°C)

752.0°F to -400.0°F (400°C to -240°C)

1382.0°F to -346.0°F (750°C to -210°C)

2498.0°F to -400°F (1370°C to -240°C)

*4-20 mA ±0.10%* *0-20 mA ±0.10%* *0-10 VDC ±0.10%*

RTD (PT100) ±1.0 °C

0-100 mV ±0.05%

±0.2% (±0.3% below -100°C)

10V, 20mA, 100mV: 30 Times/Second

RTD, Thermocouple: 7.5 Times/Second

10V, 20mA, 100mV: 16.7mS

RTD, Thermocouple: 66.7mS

12 VDC)

10 kΩ

10 kHz Totalizer/Pulse, Edges 5 kHz Frequency/Pulse, Width

2.5 kHz Quadrature Analog Inputs, High Resolution

0 - 10 VDC

0 – 20 mA 4 – 20 mA

100mV

PT100 RTD,

and J, K, N, T, E, R, S, B Thermocouples

10 VDC: -0.5 V to +15 V

20 mA: -0.5 V to +6 V

RTD / T/C: ±24 VDC

10V, 20mA, 100mV: 14 Bits

RTD, Thermocouple: 16 Bits

Current Mode:

100 Ω, 35mA Max. Continuous

Voltage Mode:

500 kΩ, 35mA Max. Continuous

10 V, 20 mA, 100 mV: 32,000 counts full scale.

RTD / T/C: 20 counts / °C

50 nA RTD Excitation Current

250 μA

Analog Outputs General Specifications

Number of Channels 2

Output Ranges

Nominal Resolution 12 Bits Primary Power Range 10 - 30 VDC

Update rate Once per PLC scan Operating Temperature

Minimum 10 V load

Maximum 20 mA load

Analog Outputs;

Output Points Required

Maximum Error at 25°C (excluding

zero)

Additional error for temperatures

other than 25°C

Clock Accuracy +/- Seven Minutes/Month at 20C

__________________________________________________________________________________________________________________________________________________________________ 12/18/2008 Page 1 of 4 ECN # 947

0-10 VDC,

0-20 mA

1 kΩ

500 Ω

2 Filtering

0.1%

0.01% / °C

Note: Highest usable frequency for PWM output is 65 KHz

Required Power

(Steady State)

Required Power (Inrush) 30 A for 1 ms @ 24 VDC

Storage Temperature 14 to 140°F (-10 to 60°C)

Relative Humidity 5 to 95% Non-condensing

1-128 scan digital running average filter

Terminal Type Screw Type,5 mm Removable

Weight 12.5 oz. (354.36)

CE UL

http://www.heapg.com/Pages/TechSupport/ProductCert.html

130 mA @ 24 VDC

-10° to 60° Celsius

15Hz hash (noise) filter

See Compliance Table at

MAN0873-06-EN Specifications / Installation

2 Panel Cut-Out and Dimensions

Note: Max. panel thickness: 5 mm.

Refer to XLe/XLt User Manual for panel box information and a handy checklist of requirements.

Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm).

3.622 [92mm]

001XLE002

Note – Your keypad overlay

appearance may differ.

Standard US/EU overlays

pictured here for example.

3 Ports / Connectors / Cables Note: The case of the XLt is black, but for clarity, it is shown in a lighter gray color.

RS-232 / RS-485)(

(RS-232 / RS-485)

To Remove Back Cover:

Unscrew 4 screws located on

I/O Jumpers (Not Shown): I/O Jumpers (JP) are located

Wiring Connectors (J1 – J3), I/O Jumpers (JP1 – JP4), and External Jumpers (RS-485) are described in the Wiring and

Jumpers section of this document.

001ACC009

DIP

Memory Slot

Switch

MJ2

MJ1

I/O

Jumper

Power

CAUTION:

the back of the unit.

Remove Cover.

Do not over tighten screws

when replacing the back cover.

internally. To access, remove back cover of unit.

Jumper

NET 1

sCAN)(C

001XLE029-R2

Uses Removable Memory for data logging, screen captures,

program loading and recipes.

I/O

Horner Part No.: HE-MC1

Serial Communications:

MJ1: (RS-232 / RS-485) Use for

Cscape programming and

MJ2: (RS-232 / RS-485) Use for

Power Connector

Connect to Earth Ground.

Torque rating 4.5 – 7 Lb-In

Power Up:

Apply 10 - 30 VDC.

Screen lights up.

(0.50 – 0.78 N-m)

CAN Connector

Use the CAN Connector when

using CsCAN network.

Torque Rating 4.5 – 7 Lb-In

(0.50 – 0.78 N-m)

Serial

Communications:

MJ1 and MJ2

(RS-232 / RS-485)

4 Wiring and Jumpers

• Wire according to the type of inputs / outputs used and select the appropriate jumper option. Use Copper Conductors in Field Wirin

Wiring Specifications

For I/O wiring (discrete), use the following wire type or

equivalent: Belden 9918, 18 AWG (0.8 mm

For shielded Analog I/O wiring, use the following wire

type or equivalent: Belden 8441, 18 AWG (0.8 mm

For CAN wiring, use the following wire type or

equivalent: Belden 3084, 24 AWG (0.2 mm

12-24VDC

Memory Slot:

Application-Defined

Communications.

Application-Defined

Communications.

Pin MJ1 Pins MJ2 Pins

Signal Direction Signal Direction

TXD OUT TXD OUT

RXD IN RXD IN

0 V Ground 0 V Ground

+5 60mA OUT +5 60mA OUT

RTS OUT TX- OUT

CTS IN TX+ OUT

RX- / TX- IN / OUT TX-/RX- IN

RX+ / TX+ IN / OUT TX+/RX+ IN

Only, 60/75° C

larger.

) or larger.

Location of I/O jumpers (JP)

and wiring connectors

) or

J1 J2

Positive Logic vs. Negative Logic Wiring

The XLe can be wired for Positive Logic inputs or

Negative Logic inputs.

Positive Logic In Negative Logic In

001XLE036

4.1 I/O Jumpers Settings (JP1 – JP4) Note: The Cscape Module Setup configuration must match

the selected I/O (JP) jumper settings.

CURRENT

(20mA)

JP4

ANALOG OUTPUT SETTING

VOLTAGE OR CURRENT

VOLTAGE

(10V)

AQ2 AQ1 AQ2 AQ1

Default

Note: When using JP4 (output) or JP2 / JP3 (inputs), each channel can be independently configured. For example, JP2 can be configured for 10 V and JP3 can be configured as an RTD.

JP1 Digital DC Inputs

Positive Logic

Default

Negative Logic

* +5Vdc 60mA Max

(J1 – J3).

JP1

JP2

JP3

JP4

nalog In Settings

AI1 AI2

T/C/100mV

JP2

T1 T2

RTD (PT100)

JP2 JP3

T1 T2

10V/20mA

JP2 JP3

Default

MA1/V1 MA2/V2

001XLE030

JP3

__________________________________________________________________________________________________________________________________________________________________ 12/18/2008 Page 2 of 4 ECN # 947

MAN0873-06-EN Specifications / Installation

4.2 External DIP Switch Settings (or Jumpers Settings)

The External DIP Switches are used for termination of the RS-485 ports. The XLt is shipped un-terminated.

To terminate, select one of the

umpers shipped with the product and insert it based upon the option that is desired or, select the switch and configure based upon the option that is desired.

s seen when looking at the top of the XLt unit: Refer to

Section 3 for the location of the External Jumpers.

DIPSW3: FACTORY USE ONLY (tiny bootloader firmware downloading). NOT TO BE USED FOR NORMAL OCS OPERATION.

DIPSW2: MJ2 Termination (default – none)

DIPSW1: MJ1 Termination (default – none)

001XLE037-R1

4.3 Wiring Examples Note: The wiring examples show Positive Logic input wiring.

Orange

I1 IN1 I2 IN2 I3 IN3 I4 IN4 I5 IN5 I6 IN6 I7 IN7 I8 IN8

H1 H2 H3

H4 NC NC

0V Ground

Orange

T1+

T1-

T2+

T2AQ1 AQ2

0V Ground

MA1 20 mA IN1

V1 10 V IN1 0V Ground

MA2 20 mA IN2

V2 10 V IN2 0V Ground

________________________________________________________________ ___________________________________________________________________

Name

12-24

VDC

HSC1 /

IN9

HSC2 /

IN10

HSC3 /

IN11

HSC4 /

IN12

Connect

Name

T/C / RTD IN1+ /

100 mV+

T/C / RTD IN1- /

100 mV-

T/C / RTD IN2+ /

100 mV+

T/C / RTD IN2- /

100 mV-

10 V / 20 mA

OUT1

0 V / 20 mA

OUT2

J1 Orange

Positive Logic

Digital In

I1 I2 I3 I4 I5 I6 I7

I8 H1 H2 H3 H4 NC NC 0V

001XLE007

Black

Name

0V Ground

V+* V+*

Connect Q12 OUT12 Q11 OUT11 Q10 OUT10

Q9 OUT9 Q8 OUT8 Q7 OUT7 Q6 OUT6 Q5 OUT5 Q4 OUT4 Q3 OUT3

Q2 Q1

OUT2 /

PWM2

OUT1 /

PWM1

V+* Supply for

Sourcing Outputs

J3 Orange

Analog In / Analog Out

Note: A total of 2 Analog Inputs can be used (T/C, RTD, mV, mA, and V).

Thermocouple In

RTD In

mV In

100mV+

100mV-

Note: Loop Power (LOOP PWR) requirements are determined by the transmitter specificatio n.

T1+

T1-

T1+ T1-

T1+

T10V

LOOP PWR

Note: Be sure to wire 0 V to V1 as shown for proper operation.

_______________________________

0 -10 V Analog Out

10VDC

4 - 20 mA Analog Out

20mA

0 – 10 V Analog In

0-10VDC

20 mA Analog In

20mA

J2 Black

Positive Logic

Digital Outputs

10 - 30VDC

LOAD

001XLE00

AQ1

MA1

5 I/O Register Map

Registers

Description

%I1 to %I24 Digital Inputs

%I32 Output Fault

%I25 to %I31 Reserved

%Q1 to %Q16 Digital outputs

%Q17 Clear HSC1 accumulator to 0

Totalizer: Clear HSC2

%Q18

Quadrature 1-2: Accumulator 1

Reset to max – 1

%Q19 Clear HSC3 Accumulator to 0

Totalizer: Clear HSC4

%Q20

Quadrature 3-4: Accumulator 3

Reset to max – 1

%Q21 to %Q32 Reserved

%AI1 to %AI4 Analog inputs

%AI5, %AI6 HSC1 Accumulator %AI7, %AI8 HSC2 Accumulator

%AI9, %AI10 HSC3 Accumulator

%AI11, %AI12 HSC4 Accumulator %AQ1, %AQ2 PWM1 Duty Cycle

%AQ3, %AQ4 PWM2 Duty Cycle %AQ5, %AQ6 PWM Prescale

0V V+

NC Q12 Q11 Q10

Q9 Q8 Q7 Q6 Q5 Q4 Q3 Q2 Q1

%AQ7, %AQ8 PWM Period

%AQ9 to %AQ14 Analog outputs

Note: Not all XLe units contain the I/O listed in this table.

Registers PWM HSC Stepper

%AQ1 %AQ2

%AQ3 %AQ4

%AQ5 %AQ6 %AQ7

%AQ8

PWM1 Duty

Cycle

(32 bit)

PWM2 Duty

Cycle

(32 bit)

PWM

Prescale

(32 bit)

PWM Period

(32 bit)

HSC1

Preset

Value HSC2

Preset

Value

%Q1 Run %I30 Ready/Done %I31

6 MJ2 Pinouts in Full and Half Duplex Modes

Pin MJ2 Pins

Signal Direction

TXD OUT

RXD IN

0 V Ground

+5 60mA OUT

TX- OUT

TX+ OUT

RX- IN

RX+ IN

* +5Vdc 60mA Max

Pin MJ2 Pins

Signal Direction

TXD OUT

RXD IN

0 V Ground

+5 60mA OUT

TX- OUT

TX+ OUT

TX-/RX- IN/OUT

TX+/RX+ IN/OUT

Full Duplex

Half Duplex

Start

Frequency

Run

Frequency

Accel Count

(32 bit)

Run Count

(32 bit)

Decel Count

(32 bit)

Error

12/18/2008 Page 3 of 4 ECN # 947

MAN0873-06-EN Specifications / Installation

7 Digital Filtering for Analog Inputs 9 Safety

The digital filter is updated once per conversion. It is an “IIR” running average filter that emulates a simple RC filter. The equivalent time constant is determined by the Filter Constant and the sum of the conversion times for the two channels. The Filter two input mode selections. This filter delay is in addition to the PLC scan delay. Constant determines the weight given to the most recent conversion. The following table lists the equivalent time constant for the three possible total conversion times, which are dependent upon the

Equivalent RC Time Constant in Seconds

(Nominal time to reach 63% of final value.)

Total Conversion Time in Seconds

Filter Constant 0.03 0.09 0.13

0* 0.03* 0.09* 0.13*

1 0.07 0.18 0.27 2 0.13 0.35 0.53 3 0.27 0.71 1.07 4 0.53 1.41 2.13 5 1.07 2.83 4.27 6 2.14 5.65 8.54 7 4.28 11.30 17.08

* No filter delay, reading is unfiltered conversion value

8 Thermocouple Grounding Schemes

Ungrounded Thermocouples

Alternate Shield Connection for

Ungrounded Thermocouples.

Ungrounded Thermocouples

Preferred Shield Connection for

rounded Thermocouples.

Grounded Thermocouples

Field Ground Potential Less

Than Seven Volts AC

Typical Shield Connection for

Grounded Thermocouples

Field Ground Potential Less Than Seven Volts AC

Shields Connected at One End Only May be Used to

Grounded Thermocouples May Use the Ungrounded Thermocouple Shield Connections if the Shield is not

Note: The examples for thermocouple grounding schemes above are generic illustrations.

The XT105 has two thermocouple inputs.

Grounded Thermocouples

Reduce Noise

Grounded at the Field End

10 Technical Support

For assistance and manual updates, contact Technical Support at the following locations:

North America:

(317) 916-4274 www.heapg.com email:

__________________________________________________________________________________________________________________________________________________________________ 12/18/2008 Page 4 of 4 ECN # 947

techsppt@heapg.com

Europe:

(+) 353-21-4321-266 www.horner-apg.com email:

techsupport@hornerirl.ie

When found on the product, the following symbols specify:

Warning: Electrical Shock Hazard.

This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations only

WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I, Division 2 AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1, DIVISION 2

WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous. AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX.

WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections.

WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.

WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards.

WARNING: In the event of repeated failure, do repeated failure indicates a defective condition that will fuse.

WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause undesired operation.

 All applicable codes and standards need to be followed in the installation of this product.  Adhere to the following safety precautions whenever any type of connection is made to the module:  Connect the safety (earth) ground on the power connector first before making an other connections.  When connecting to electric circuits or pulse-initiating equipment, open their related breakers.  Do

not make connections to live power lines.

 Make connections to the module first; then connect to the circuit to be monitored.  Route power wires in a safe manner in accordance with good practice and local

codes.  Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits.  Ensure hands, shoes, and floor are dry before making any connection to a powe line.

 Make sure the unit is turned OFF before making connection to terminals.  Make sure all circuits are de-energized before making connections.  Before each use, inspect all cables for breaks or cracks in the insulation. Replace

immediately if defective.

• Use Copper Conductors in Field Wiring Only, 60/75° C

No part of this publication may be reproduced without the prior agreement and written permission of Horner APG, Inc. Information in this document is subject to change without notice.

Warning: Consult user documentation.

not

replace the fuse again as a

not clear by replacing the

Horner APG XLt, HEXT240C015 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual