Page 1
MAN0867-01-EN Specifications / Installation
1 Specifications 1 Specifications
HE-XT102-14 Specifications
Digital DC Inputs
Inputs per Module
Commons per Module 1
Input Voltage Range 12 VDC / 24 VDC
Absolute Max. Voltage 35 VDC Max.
Input Impedance
Input Current Positive Logic Negative Logic
Upper Threshold 0.8 mA -1.6 mA
Lower Threshold 0.3 mA -2.1 mA
Max Upper Threshold 8 VDC
Min Lower Threshold 3 VDC
OFF to ON Response 1 ms
ON to OFF Response 1 ms
HSC Max. Switching Rate
Digital Relay Outputs
Outputs per Module 6 relay
Commons per Module 6
Max. Output Current per Relay 3 A at 250 VAC, resistive
Max. Total Output Current 5 A continuous
Max. Output Voltage 275 VAC , 30 VDC
Max. Switched Power 1250 VA, 150 W
Contact Isolation to XLE
ground
Max. Voltage Drop at Rated
Current
Expected Life
(See Derating section for
chart.)
Max. Switching Rate
Type Mechanical Contact
Response Time
Thermistor Inputs, Medium Resolution
Number of Channels 4
Input Ranges
Input Impedance
(Clamped @ -0.5 VDC to 12
VDC)
Nominal Resolution
%AI at 10K Ohm
Conversion Speed
Max. Error at 25°C reading /
ambient
Filtering
General Specifications
Required Power
(Steady State)
Required Power (Inrush) 30 A for 1 ms @ 24 VDC
Primary Power Range 10 – 30 VDC
Relative Humidity 5 to 95% Non-condensing
Operating Temperature
Terminal Type Screw Type, 5 mm Removable
Weight 12 oz. (340.19 g)
12 including 4 configurable
HSC inputs
10 kΩ
10 kHz Totalizer/Pulse,
Edges
5 kHz Frequency/Pulse,
Width
2.5 kHz Quadrature
1000 VAC
0.5 V
No load: 5,000,000
Rated load: 100,000
300 CPM at no load
20 CPM at rated load
One update per ladder scan
plus 10 ms
10K OHMThermistor
Half Bridge
9.59K ohm pulled up to
4.8 VDC
10 Bits
15,008 counts
All channels converted once
per ladder scan
±0.5°F or ±0.3°C
Using specified linearization
in ladder program
160 Hz hash (noise) filter
1-128 scan digital running
average filter
150 mA @ 24 VDC
-10°C to +60°C
XLT OCS Model: HE-XT102-14
12 Digital DC Inputs
4 10k Thermistors
6 Digital Relay Outputs
CE
UL
See Compliance Table at http://www.heapg.com/Pages/TechSupport/ProductCert.html
Note: The highest usable frequency is 65 KHz for the PWM output
General Specifications
2 Panel Cut-Out and Dimensions
Note: Max. panel thickness: 5 mm.
Refer to XLT User Manual (MAN0863) for panel box information and a handy checklist of requirements.
Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm).
3.622 [92mm]
3.622 [92mm]
001XLE002
3 Ports / Connectors / Cables
Note: The case of the XLT is black, but for clarity, it is shown in a lighter gray color.
To Remove Back Cover:
Unscrew 4 screws located
on the back of the unit.
Lift lid.
CAUTION: Do not
overtighten screws when
screwing the lid back on.
I/O Jumpers: (Not Shown):
I/O Jumpers (JP) are located
internally. To access, remove
back cover of unit.
Wiring Connectors (J1 / J2):
I/O Jumpers (JP1), and DIP
Switches (RS-485) are
described in the DIP
Switches, Wiring and
Jumpers section of this
document.
Memory Slot:
Uses Removable Memory
for data logging, screen
captures, program loading
and recipes.
Horner Part No.: HE-MC1
Serial Communications:
MJ1: (RS-232 / RS-485) Use
for Cscape programming and
Application-Defined
Communications.
MJ2: (RS-232 / RS-485) Use
for Application-Defined
Communications.
(RS-232 / RS-485)
(RS-232 / RS-485)
DIP
Memory Slot
Switch
MJ2
MJ1
J1
I/O
Jumper
Power Connector
Power Up:
Connect to Earth Ground.
Apply 10 - 30 VDC.
Screen lights up.
Torque rating
4.5-7Lb-in
(0.50-0.78n-m)
Power
CAN Connector
Use the CAN Connector when
using CsCAN network.
001XLE029-R2
NET 1
(CsCAN)
Jumper
__________________________________________________________________________________________________________________________________________________________________
3/26/2009 Page 1 of 4 ECN # 956
J2
I/O
Page 2
MAN0867-01-EN Specifications / Installation
A
r
A
r
A
4 Serial Communications:
Serial Communications:
MJ1: (RS-232 / RS-485) Use for Cscape programming and
pplication-Defined Communications.
MJ2: (RS-232 / RS-485) Use for Application-Defined
Communications.
8
1
5 DIP Switches, Wiring and Jumpers
Wire according to the type of inputs / outputs used, and select the
appropriate jumper option.
Wiring Specifications
For I/O wiring (discrete), use the
following wire type or equivalent:
Belden 9918, 18 AWG or larger.
For shielded Analog I/O wiring,
use the following wire type o
equivalent: Belden 8441, 18
WG or larger.
For CAN wiring, use the
following wire type or equivalent:
Belden 3084, 24 AWG or larger.
12-24VDC
5.1. Wiring Examples
J1 Orange
Terminal
Connector
I1 IN1
I2 IN2
I3 IN3
I4 IN4
I5 IN5
I6 IN6
I7 IN7
I8 IN8
H1 HSC1 /IN9
0V Ground
A1 Thermistor 1
A2 Thermistor 2
A3 Thermistor 3
A4 Thermistor 4
0V Ground
__________________________________________________________________________________________________________________________________________________________________
Pin MJ1 Pins MJ2 Pins
Signal Direction Signal Direction
TXD OUT TXD OUT
8
RXD IN RXD IN
7
0 V Ground 0 V Ground
6
5
4
3
2
1
+5
(60mA)
RTS OUT TX- OUT
CTS IN TX+ OUT
RX- /
TX-
RX+ /
TX+
OUT
IN / OUT RX- IN
IN / OUT RX+ IN
+5
(60mA)
Location of I/O jumpers (JP)
and wiring connectors
(J1 and J2).
J1
JP2
Positive Logic vs. Negative Logic Wiring
The XLT can be wired for Positive Logic inputs or
Negative Logic inputs.
I1
0V
I1
0V
001XLE036
Positive Logic In Negative Logic In
XT102
Name
12-24VDC
T
T
XT102 J1 Orange
Positive Logic In
Digital In /
Analog In
OUT
JP1
001XLE062
T
T
001XLE067
J2 Black
Terminal
Connector
C6 Relay 6 COM
R6 Relay 6 NO
C5 Relay 5 COM
R5 Relay 5 NO
C4 Relay 4 COM
R4 Relay 4 NO
C3 Relay 3 COM
R3 Relay 3 NO
C2 Relay 2 COM
R2 Relay 2 NO
C1 Relay 1 COM
R1 Relay 1 NO
H4 HSC4 / IN12
H3 HSC3 / IN11
H2 HSC2 / IN10
5.2 I/O Jumpers Settings (JP1)
Note: The Cscape Module Setup configuration must match the selected I/O (JP) jumper settings.
J2
5.3 DIP Switch Settings
The DIP Switches are used fo
termination of the RS-485 ports.
The XLE is shipped un-terminated.
To terminate, select one of the
DIP switches and configure it
based upon the option that is
desired.
6 Derating
I1
I2
I3
I4
I5
I6
I7
I8
H1
0V
A1
A2
A3
A4
0V
THE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay PCJ
XT102-10 J2 Black
XT102-10
Name
0V ON J1
Positive Logic
Digital In / Relay Out
230VAC
25VDC
230VAC
25VDC
230VAC
25VDC
230VAC
25VDC
230VAC
25VDC
230VAC
25VDC
12-24VDC
N
OR
L
LOAD
N
OR
L
LOAD
N
OR
L
LOAD
N
OR
L
LOAD
N
OR
L
LOAD
N
OR
L
LOAD
C6
R6
C5
R5
C4
R4
C3
R3
C2
R2
C1
R1
H4
H3
H2
001XLE015
JP1 Digital DC In / HSC
Positive Negative
Logic Logic
Default
001XLE026
s seen when looking at the top of the XLT unit:
Factory Use
(default – none)
MJ2 Termination
(default – none)
MJ1 Termination
(default – none)
XLT102 Relay Life Expectancy
40
)
30
4
20
10
(x10
0
Operation
1234
Contact Current (A)
WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE
Cover / case & base: Mitsubishi engineering Plastics Corp.
5010GN6-30 or 5010GN6-30 M8 (PBT)
Sealing Material: Kishimoto 4616-50K (I part epoxy resin)
It is recommended to periodically inspect the relay for any
degradation of properties and replace if degradation is found
001XLE037-R1
3/26/2009 Page 2 of 4 ECN # 956
Page 3
MAN0867-01-EN Specifications / Installation
7 Analog Conditioning
7.1 Filter
Filter Constant sets the level of digital filtering according to the
following chart.
100
90
80
70
60
50
40
30
20
%Complet e [ ]
10
0
2 3 4 5 60 7
1
60
Filter
Constant
10040 8020
Scans0
Digital Filtering. The illustration above demonstrates the effect of
digital filtering (set with Filter Constant) on module
response to a temperature change.
It is recommended that the filter constant for the HE-XT102-14 be set
to a value of 7. This will minimize noise and jitter, improve effective
resolution, and provide adequate speed for most temperature monitor
and control applications.
7.2 Thermistor Linearization
Thermistors are measured using a half-bridge circuit that exhibits
variable resolution and the associated increased measurement range.
Temperature, degrees C Resolution, degrees C
-55 1.05
-35 0.36
-15 0.17
5 0.11
25 0.1
45 0.13
65 0.22
85 0.30
105 0.55
125 0.85
145 1.35
Best resolution is at 25°C, 77°F. With a constant 0.1°C resolution
circuit, the measurement range would only extend from –26°C to
+76°C.
Linearization must be performed by the user in the ladder application
code, using 26 internal %R registers per channel. The example below
uses %R1-26 to linearize one channel - %AI1. Linearization consists
7.3 Thermistor types
The HE-XT102-14 with the given example ladder code supports Kele Engineering Precon Type III, 10 KΩ
thermistors. It also directly supports the following 10 KΩ (Beta=3574) thermistors from Yellow Springs
Instruments (YSI).
44006 46006
44106 46031
44406 46041
44031 44907
45006 44908
8 I/O Register Map
Registers
Description
%I1 to %I12 Digital Inputs
%I32 Output Fault
%I25 to %I31 Reserved
%Q1 to %Q16 Digital Outputs
%Q17 Clear HSC1 accumulator to 0
%Q18
Quadrature 1-2: Accumulator 1 Reset to max – 1
Totalizer: Clear HSC2
%Q19 Clear HSC3 Accumulator to 0
%Q20
Quadrature 3-4: Accumulator 3 Reset to max – 1
Totalizer: Clear HSC4
%Q21 to %Q32 Reserved
%AI1 to %AI4 Analog inputs
%AI5, %AI6 HSC1 Accumulator
%AI7, %AI8 HSC2 Accumulator
%AI9, %AI10 HSC3 Accumulator
%AI11, %AI12 HSC4 Accumulator
%AQ9 to %AQ14 Analog outputs
%AQ1, %AQ2 PWM1 Duty Cycle
%AQ3, %AQ4 PWM2 Duty Cycle
%AQ5, %AQ6 PWM Prescale
%AQ7, %AQ8 PWM Period
Note: Not all XLT units contain the I/O listed in this table.
9 Safety
When found on the product, the following symbols specify:
Warning: Electrical
Shock Hazard.
Warning: Consult
user documentation.
of the following example steps.
1) Load the desired linearization coefficients into a table on First
Scan using a Move Constant Data block.
Registers (Real) Degrees C Degrees F
R0011 -1.94454e-028 -3.50017e-028
R0013 2.40268e-023 4.32483e-023
R0015 -1.24101e-018 -2.23381e-018
R0017 3.46655e-014 6.23979e-014
R0019 -5.69403e-010 -1.02493e-009
R0021 5.62368e-006 1.01226e-005
R0023 -0.0353121 -0.0635617
R0025 163.878 326.981
2) Load %AI0001 into %R0001 as a Real.
3) Perform the Real Math Expression
4) %R3 = (((%R11*%R1+%R13)*%R1+%R15)*%R1+%R17)
5) Perform the Real Math Expression %R5 =
(((%R3*%R1+%R19)*%R1+%R21)*%R1+%R23)*%R1+%R25
6) Load %R0005 result into another register such as %R0007 to
save the temperature value.
7) Steps 2 though 5 can be on a single rung.
The expression rung may be copied, substituting %AI0002 and
%R00011 for %AI0001 and %R0007, and used to linearize the second
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous
locations only
WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I,
Division 2
AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE
CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1, DIVISION 2
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been switched off
or the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT, COUPER
LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground
before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to
fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and
shock hazards.
WARNING: In the event of repeated failure, do
a defective condition that will
not clear by replacing the fuse.
not replace the fuse again as a repeated failure indicates
WARNING: Only qualified electrical personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and
understand this manual and other applicable manuals in their entirety before proceeding. Failure to
observe this precaution could result in severe bodily injury or loss of life.
channel. Contact Horner APG Technical Support for an example file
containing the above program.
__________________________________________________________________________________________________________________________________________________________________
3/26/2009 Page 3 of 4 ECN # 956
Page 4
MAN0867-01-EN Specifications / Installation
This device complies with part 15 of the FCC Rules. Operation is
subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including
interference that may cause undesired operation.
All applicable codes and standards need to be followed in the
installation of this product.
Adhere to the following safety precautions whenever any type of
connection is made to the module:
Connect the safety (earth) ground on the power connector first
before making any other connections.
When connecting to electric circuits or pulse-initiating equipment,
open their related breakers.
Do
not make connections to live power lines.
Make connections to the module first; then connect to the circuit to
be monitored.
Route power wires in a safe manner in accordance with good
practice and local codes.
Wear proper personal protective equipment including safety
glasses and insulated gloves when making connections to power
circuits.
Ensure hands, shoes, and floor are dry before making any
connection to a power line.
Make sure the unit is turned OFF before making connection to
terminals.
Make sure all circuits are de-energized before making connections.
Before each use, inspect all cables for breaks or cracks in the
insulation. Replace immediately if defective.
• Use Copper Conductors in Field Wiring Only, 60/75° C.
10 Technical Support
For assistance and manual updates, contact Technical Support at the following locations:
North America:
Tel: 317 916-4274
Fax: 317 639-4279
http://www.heapg.com
Web:
techsppt@heapg.com
Email:
Europe:
Tel: +353-21-4321266
Fax: +353-21-4321826
http://www.horner-apg.com
Web:
Email: tech.support@horner-apg.com
"WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE
THE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay PCJ
Cover / case & base: Mitsubishi engineering Plastics Corp.
5010GN6-30 or 5010GN6-30 M8 (PBT)
Sealing Material: Kishimoto 4616-50K (I part epoxy resin)
It is recommended to periodically inspect the relay for any
degradation of properties and replace if degradation is found
No part of this publication may be reproduced without the prior agreement and written permission
of Horner APG, Inc. Information in this document is subject to change without notice.
__________________________________________________________________________________________________________________________________________________________________
3/26/2009 Page 4 of 4 ECN # 956
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