Page 1
MAN0810-10-EN Specifications / Installation
XLE OCS Model: HE-XE105 / HEXE220C115 / HEXE220C015
12 Digital DC Inputs / 12 Digital DC Outputs
2 Analog Inputs (High Resolution) / 2 Analog Outputs
1 Specifications
Inputs per Module 12 including 4 configurable HSC inputs Outputs per Module 12 including 2 configurable PWM outputs
Commons per Module 1 Commons per Module 1
Input Voltage Range 12 VDC / 24 VDC Output Type Sourcing / 10 K Pull-Down
Absolute Max. Voltage 35 VDC Max. Absolute Max. Voltage 28 VDC Max.
Input Impedance
Input Current Positive Logic Negative Logic Max. Output Current per point 0.5 A
Upper Threshold 0.8 mA -1.6 mA Max. Total Current 4 A Continuous
Lower Threshold 0.3 mA -2.1 mA Max. Output Supply Voltage 30 VDC
Max Upper Threshold 8 VDC Minimum Output Supply Voltage 10 VDC
Min Lower Threshold 3 VDC Max. Voltage Drop at Rated Current 0.25 VDC
OFF to ON Response 1 ms Max. Inrush Current 650 mA per channel
ON to OFF Response 1 ms Min. Load None
HSC Max. Switching Rate
Number of Channels 2 Thermocouple Temperature Range
Input Ranges
(Selectable)
Safe input voltage range
Nominal Resolution
Input Impedance
(Clamped @ -0.5 VDC to
12 VDC)
%AI full scale
Max. Over-Current 35 mA Conversion Time per Channel
Open Thermocouple
Detect Current
Digital DC Inputs Digital DC Outputs
10 kΩ
10 kHz Totalizer/Pulse, Edges
5 kHz Frequency/Pulse, Width
2.5 kHz Quadrature
Analog Inputs, High Resolution
0 - 10 VDC
0 – 20 mA
4 – 20 mA
100mV
and J, K, N, T, E, R, S, B Thermocouples
500 kΩ, 35mA Max. Continuous
10 V, 20 mA, 100 mV: 32,000 counts full scale.
PT100 RTD,
10 VDC: -0.5 V to +15 V
20 mA: -0.5 V to +6 V
RTD / T/C: ±24 VDC
10V, 20mA, 100mV: 14 Bits
RTD, Thermocouple: 16 Bits
Current Mode:
100 Ω, 35mA Max. Continuous
Voltage Mode:
RTD / T/C: 20 counts / °C
50 nA RTD Excitation Current
Output Protection Short Circuit
OFF to ON Response 1 ms
ON to OFF Response 1 ms
Output Characteristics Current Sourcing (Positive Logic)
B / R / S
E
T
J
K / N
Thermocouple Common Mode Range ±10V
Converter Type Delta Sigma
Max. Error at 25°C
(*excluding zero)
Max Thermocouple Error
(After Warm Up Time of One Hour)
Conversion Speed, Both Channels
Converted
2912°F to 32.0°F (1600°C to 0°C)
1652°F to -328°F (900°C to -200°C)
752.0°F to -400.0°F (400°C to -240°C)
1382.0°F to -346.0°F (75
2498.0°F to -400°F (1370°C to -240°C)
10V, 20mA, 100mV: 30 Times/Second
RTD, Thermocouple: 7.5 Times/Second
0°C to -210°C)
*4-20 mA ±0.10%*
*0-20 mA ±0.10%*
*0-10 VDC ±0.10%*
RTD (PT100) ±1.0 °C
0-100 mV ±0.05%
±0.2% (±0.3% below -100°C)
10V, 20mA, 100mV: 16.7mS
RTD, Thermocouple: 66.7mS
250 μA
Analog Outputs General Specifications
Number of Channels 2
Output Ranges
Nominal Resolution 12 Bits Primary Power Range 10 - 30 VDC
Update rate Once per PLC scan Operating Temperature
Minimum 10 V load
Maximum 20 mA load
Analog Outputs;
Output Points Required
Maximum Error at 25°C (excluding
zero)
Additional error for temperatures
other than 25°C
Clock Accuracy +/- Seven Minutes/Month at 20C
__________________________________________________________________________________________________________________________________________________________________
12/18/2008 Page 1 of 4 ECN # 947
0-10 VDC,
0-20 mA
1 kΩ
500 Ω
2 Filtering
0.1%
0.01% / °C
Note: Highest usable frequency for PWM output is 65 KHz
Required Power
(Steady State)
Required Power (Inrush) 30 A for 1 ms @ 24 VDC
Storage Temperature 14 to 140°F (-10 to 60°C)
Relative Humidity 5 to 95% Non-condensing
1-128 scan digital running average filter
Terminal Type Screw Type,5 mm Removable
Weight 12.5 oz. (354.36)
CE
UL
http://www.heapg.com/Pages/TechSupport/ProductCert.html
130 mA @ 24 VDC
0° to 50° Celsius
15Hz hash (noise) filter
See Compliance Table at
Page 2
MAN0810-10-EN Specifications / Installation
A
2 Panel Cut-Out and Dimensions
Note: Max. panel thickness: 5 mm.
Refer to XLe/XLt User
Manual for panel box
information and a handy
checklist of requirements.
Note:
The tolerance to meet
NEMA standards is
± 0.005” (0.1 mm).
3 Ports / Connectors / Cables
Note: The case of the XLe is black, but for clarity, it is shown in a lighter gray color.
DIP
Switch
MJ2
(RS-232 / RS-485)
MJ1
(RS-232 / RS-485)
To Remove Back Cover:
Unscrew 4 screws located on
I/O Jumpers (Not Shown): I/O Jumpers (JP) are located
Wiring Connectors (J1 – J3), I/O Jumpers (JP1 – JP4), and
External Jumpers (RS-485) are described in the Wiring and
Jumpers section of this document.
001ACC009
J1
I/O
Jumper
the back of the unit.
Remove Cover.
internally. To access, remove back cover of unit.
3.622 [92mm]
3.622 [92mm]
Note – Your keypad overlay
appearance may differ.
Standard US/EU overlays
pictured here for example.
Memory Slot
Power
CAUTION:
Do not over tighten screws
when replacing the back cover.
001XLE002
Jumper
NET 1
(CsCAN)
001XLE029-R2
Uses Removable Memory for
data logging, screen captures,
J2
program loading and recipes.
I/O
Horner Part No.: HE-MC1
Serial Communications:
MJ1: (RS-232 / RS-485) Use for
Cscape programming and
MJ2: (RS-232 / RS-485) Use for
4 Wiring and Jumpers
• Wire according to the type of inputs / outputs used and select the appropriate jumper
option. Use Copper Conductors in Field Wiring Only, 60/75° C
Wiring Specifications
For I/O wiring (discrete), use the following wire type or
equivalent: Belden 9918, 18 AWG (0.8 mm
For shielded Analog I/O wiring, use the following wire type
or equivalent: Belden 8441, 18 AWG (0.8 mm
For CAN wiring, use the following wire type or equivalent:
Belden 3084, 24 AWG (0.2 mm
Memory Slot:
Application-Defined
Communications.
Application-Defined
Communications.
2
) or larger.
2
2
) or larger.
) or larger.
Location of I/O jumpers (JP)
and wiring connectors
(J1 – J3).
JP1
JP2
JP3
J1 J2
JP4
001XLE030
J3
Positive Logic vs. Negative Logic Wiring
The XLe can be wired for Positive Logic inputs or
12-24VDC
Negative Logic inputs.
I1
0V
I1
0V
001XLE036
Positive Logic In Negative Logic In
4.1 I/O Jumpers Settings (JP1 – JP4)
Note: The Cscape Module Setup configuration must match
the selected I/O (JP) jumper settings.
CURRENT
(20mA)
JP4
ANALOG OUTPUT SETTING
VOLTAGE OR CURRENT
VOLTAGE
(10V)
nalog In Settings
AI1 AI2
T/C/100mV
JP2
AQ2 AQ1 AQ2 AQ1
Default
Note: When using JP4 (output) or JP2 / JP3
(inputs), each channel can be independently
configured. For example, JP2 can be
configured for 10 V and JP3 can be configured
as an RTD.
JP1 Digital DC Inputs
Positive Logic
Negative Logic
Default
T1 T2
RTD (PT100)
JP2 JP3
T1 T2
10V/20mA
JP2 JP3
MA1/V1 MA2/V2
Default
JP3
Power Connector
Connect to Earth Ground.
Torque rating 4.5 – 7 Lb-In
Power Up:
Apply 10 - 30 VDC.
Screen lights up.
(0.50 – 0.78 N-m)
CAN Connector
Use the CAN Connector when
using CsCAN network.
Torque Rating 4.5 – 7 Lb-In
(0.50 – 0.78 N-m)
8
1
Serial
Communications:
MJ1 and MJ2
(RS-232 / RS-485)
Pin MJ1 Pins MJ2 Pins
Signal Direction Signal Direction
TXD OUT TXD OUT
8
RXD IN RXD IN
7
0 V Ground 0 V Ground
6
+5 60mA OUT +5 60mA OUT
5*
RTS OUT TX- OUT
4
CTS IN TX+ OUT
3
RX- / TX- IN / OUT TX-/RX- IN
2
RX+ / TX+ IN / OUT TX+/RX+ IN
1
* +5Vdc 60mA Max on XLe Rev E and later
__________________________________________________________________________________________________________________________________________________________________
12/18/2008 Page 2 of 4 ECN # 947
Page 3
MAN0810-10-EN Specifications / Installation
8
f
j
A
4.2 External DIP Switch Settings (or Jumpers Settings)
Some XLes have jumpers to set RS485 port termination, though most
use DIP Switches.
The External Jumpers or DIP
Switches are used for termination o
the RS-485 ports. The XLE is
shipped un-terminated.
To terminate, select one of the
umpers shipped with the product and
insert it based upon the option that is
desired or, select the switch and
configure based upon the option that
is desired.
4.3 Wiring Examples
Note: The wiring examples show Positive Logic input wiring.
s seen when looking at the top of the XLE unit: Refer to Section
3 for the location of the External Jumpers.
DIPSW3: FACTORY USE
ONLY (tiny bootloader
firmware downloading).
NOT TO BE USED FOR
NORMAL OCS
OPERATION.
DIPSW2: MJ2 Termination
(Default – none)
DIPSW1: MJ1 Termination
(Default – none)
DIPSW3: FACTORY USE
ONLY (tiny bootloader
firmware downloading).
NOT TO BE USED FOR
NORMAL OCS
OPERATION.
DIPSW2: MJ2 Termination
(Default – none)
DIPSW1: MJ1 Termination
(Default – none)
001XLE037
001XLE037-R1
J1
Orange
I1 IN1
I2 IN2
I3 IN3
I4 IN4
I5 IN5
I6 IN6
I7 IN7
I8 IN8
H1
H2
H3
H4
NC
NC
0V Ground
J3
Orange
T1+
T1-
T2+
T2AQ1
AQ2
0V Ground
MA1 20 mA IN1
V1 10 V IN1
0V Ground
MA2 20 mA IN2
V2 10 V IN2
0V Ground
__________________________________________________________________________________________________________________________________________________________________
Name
12-24
VDC
HSC1 /
IN9
HSC2 /
IN10
HSC3 /
IN11
HSC4 /
IN12
No
Connect
No
Connect
Name
T/C / RTD IN1+ /
100 mV+
T/C / RTD IN1- /
100 mV-
T/C / RTD IN2+ /
100 mV+
T/C / RTD IN2- /
100 mV-
10 V / 20 mA
OUT1
0 V / 20 mA
OUT2
J1 Orange
Positive Logic
Digital In
I1
I2
I3
I4
I5
I6
I7
I8
H1
H2
H3
H4
NC
NC
0V
001XLE007
J2
Black
Name
0V Ground
V+* V+*
NC
No
Connect
Q12 OUT12
Q11 OUT11
Q10 OUT10
Q9 OUT9
Q8 OUT8
Q7 OUT7
Q6 OUT6
Q5 OUT5
Q4 OUT4
Q3 OUT3
Q2
Q1
OUT2 /
PWM2
OUT1 /
PWM1
V+* Supply for
Sourcing Outputs
J3 Orange
Analog In / Analog Out
Note: A total of 2 Analog Inputs can be used (T/C, RTD, mV, mA,
and V).
Thermocouple In
RTD In
mV In
100mV+
100mV-
Note: Loop Power (LOOP
PWR) requirements are
determined by the transmitter
specification.
T1+
T1-
T1+
T1-
0V
T1+
T1-
0V
LOOP PWR
Note: Be sure to
wire 0 V to V1 as
shown for proper
operation.
0 -10 V Analog Out
4 - 20 mA Analog Out
0-10VDC
20 mA Analog In
20mA
J2 Black
Positive Logic
Digital Outputs
10 - 30VDC
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
001XLE00
10VDC
0 – 10 V Analog In
20mA
NC
AQ1
0V
AQ1
0V
MA1
V1
0V
MA1
V1
0V
0V
V+
NC
Q12
Q11
Q10
Q9
Q8
Q7
Q6
Q5
Q4
Q3
Q2
Q1
5 I/O Register Map
Registers
Description
%I1 to %I24 Digital Inputs
%I32 Output Fault
%I25 to %I31 Reserved
%Q1 to %Q16 Digital outputs
%Q17 Clear HSC1 accumulator to 0
Totalizer: Clear HSC2
%Q18
Quadrature 1-2: Accumulator 1
Reset to max – 1
%Q19 Clear HSC3 Accumulator to 0
Totalizer: Clear HSC4
%Q20
Quadrature 3-4: Accumulator 3
Reset to max – 1
%Q21 to %Q32 Reserved
%AI1 to %AI4 Analog inputs
%AI5, %AI6 HSC1 Accumulator
%AI7, %AI8 HSC2 Accumulator
%AI9, %AI10 HSC3 Accumulator
%AI11, %AI12 HSC4 Accumulator
%AQ1, %AQ2 PWM1 Duty Cycle
%AQ3, %AQ4 PWM2 Duty Cycle
%AQ5, %AQ6 PWM Prescale
%AQ7, %AQ8 PWM Period
%AQ9 to %AQ14 Analog outputs
Note: Not all XLe units contain the I/O listed in this table.
Registers PWM HSC Stepper
%AQ1
%AQ2
%AQ3
%AQ4
%AQ5
%AQ6
%AQ7
%AQ8
PWM1 Duty
Cycle
(32 bit)
PWM2 Duty
Cycle
(32 bit)
PWM Prescale
(32 bit)
PWM Period
(32 bit)
HSC1
Preset
Value
HSC2
Preset
Value
Start
Frequency
Run
Frequency
Accel Count
(32 bit)
Run Count
(32 bit)
Decel Count
(32 bit)
%Q1 Run
%I30 Ready/Done
%I31
Error
6 MJ2 Pinouts in Full and Half Duplex Modes
8
1
8
1
Pin MJ2 Pins
Signal Direction
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
TX+ OUT
3
RX- IN
2
RX+ IN
1
* +5Vdc 60mA Max on XLe Rev E and later
Pin MJ2 Pins
Signal Direction
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
TX+ OUT
3
TX-/RX- IN/OUT
2
TX+/RX+ IN/OUT
1
Full Duplex
Half Duplex
12/18/2008 Page 3 of 4 ECN # 947
Page 4
MAN0810-10-EN Specifications / Installation
g
p
g
7 Digital Filtering for Analog Inputs
The digital filter is updated once per conversion. It is an “IIR” running average filter
that emulates a simple RC filter. The equivalent time constant is determined by the
Filter Constant and the sum of the conversion times for the two channels. The Filter
Constant determines the weight given to the most recent conversion. The following
table lists the equivalent time constant for the three possible total conversion times,
which are dependent upon the two input mode selections. This filter delay is in
addition to the PLC scan delay.
Filter Constant 0.03 0.09 0.13
8 Thermocouple Grounding Schemes
Ungrounded Thermocouples
Alternate Shield Connection for
rounded Thermocou
Un
Grounded Thermocouples
Field Ground Potential Less Than
Typical Shield Connection for
Grounded Thermocouples
Note: The examples for thermocouple grounding schemes above are generic
No part of this publication may be reproduced without the prior agreement and written
permission of Horner APG, Inc. Information in this document is subject to change
without notice.
Equivalent RC Time Constant in Seconds
(Nominal time to reach 63% of final value.)
Total Conversion Time in Seconds
0* 0.03* 0.09* 0.13*
1 0.07 0.18 0.27
2 0.13 0.35 0.53
3 0.27 0.71 1.07
4 0.53 1.41 2.13
5 1.07 2.83 4.27
6 2.14 5.65 8.54
7 4.28 11.30 17.08
* No filter delay, reading is unfiltered conversion value
les.
Seven Volts AC
illustrations. The XE105 has two thermocouple inputs.
Ungrounded Thermocouples
Preferred Shield Connection for
rounded Thermocouples.
Un
Grounded Thermocouples
Field Ground Potential Less Than Seven
Shields Connected at One End Only May
be Used to Reduce Noise
Grounded Thermocouples May Use the
Ungrounded Thermocouple Shield
Connections if the Shield is not Grounded
Volts AC
at the Field End
9 Safety
When found on the product, the following symbols specify:
Warning: Electrical
Shock Hazard.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or
Non-hazardous locations only
WARNING – EXPLOSION HAZARD – Substitution of components may impair
suitability for Class I, Division 2
AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE
COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES
EMPLACEMENTS DE CLASSE 1, DIVISION 2
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power
has been switched off or the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR
L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT
EST DESIGNE NON DANGEREUX.
WARNING: To avoid the risk of electric shock or burns, always connect the safety
(or earth) ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly
recommended to fuse the voltage measurement inputs. Be sure to locate fuses as
close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against
risk of fire and shock hazards.
WARNING: In the event of repeated failure, do not
repeated failure indicates a defective condition that will not clear by replacing the
fuse.
WARNING: Only qualified electrical personnel familiar with the construction and
operation of this equipment and the hazards involved should install, adjust, operate,
or service this equipment. Read and understand this manual and other applicable
manuals in their entirety before proceeding. Failure to observe this precaution could
result in severe bodily injury or loss of life.
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that
may cause undesired operation.
All applicable codes and standards need to be followed in the installation of this
product.
Adhere to the following safety precautions whenever any type of connection is
made to the module:
Connect the safety (earth) ground on the power connector first before making any
other connections.
When connecting to electric circuits or pulse-initiating equipment, open their
related breakers.
Do not
make connections to live power lines.
Make connections to the module first; then connect to the circuit to be monitored.
Route power wires in a safe manner in accordance with good practice and local
codes.
Wear proper personal protective equipment including safety glasses and insulated
gloves when making connections to power circuits.
Ensure hands, shoes, and floor are dry before making any connection to a power
line.
Make sure the unit is turned OFF before making connection to terminals.
Make sure all circuits are de-energized before making connections.
Before each use, inspect all cables for breaks or cracks in the insulation. Replace
immediately if defective.
• Use Copper Conductors in Field Wiring Only, 60/75° C
10 Technical Support
For assistance and manual updates, contact Technical Support at the following
locations:
North America:
(317) 916-4274
www.heapg.com
email: techsppt@heapg.com
:Warning: Consult
user documentation.
replace the fuse again as a
Europe:
(+) 353-21-4321-266
www.horner-apg.com
email:
techsupport@hornerirl.ie
__________________________________________________________________________________________________________________________________________________________________
12/18/2008 Page 4 of 4 ECN # 947
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