Page 1
MAN0809-09-EN Specifications / Installation
(
1 Specifications
Digital DC Inputs XLE103 XLE104
Inputs per Module
Commons per
Module
Input Voltage
Range
Absolute Max.
Voltage
Input Impedance
Input Current
Upper Threshold 0.8 mA -1.6 mA
Lower Threshold 0.3 mA -2.1 mA
Max Upper
Threshold
Min Lower
Threshold
OFF to ON
Response
ON to OFF
Response
HSC Max.
Switching Rate
Analog Inputs,
Medium
Resolution
Number of
Channels
Input Ranges
Safe input voltage
range
Input Impedance
(Clamped @ -0.5
VDC to 12 VDC)
Nominal Resolution
%AI full scale
Max. Over-Current
Conversion Speed
Max. Error at 25°C
(excluding zero)
Additional error for
temperatures other
than 25°C
Filtering
HE-XE103 / HEXE220C113 / HEXE220C013
12 including 4
configurable
HSC inputs
Positive
Logic
10 kHz Totalizer/Pulse,Edges
5 kHz Frequency/Pulse,Width
XLE103 XLE104
All channels converted once
160 Hz hash (noise) filter
1-128 scan digital running
XLE OCS Model:
12 Digital DC Inputs / 12 Digital Outputs
2 Analog Inputs (Medium Resolution)
Specifications
24 including
4
configurable
HSC inputs
1
12 VDC / 24 VDC
35 VDC Max.
10 kΩ
Negative Logic
8 VDC
3 VDC
1 ms
1 ms
2.5 kHz Quadrature
2 2
0 - 10 VDC
0 – 20 mA
4 – 20 mA
-0.5 V to +12V
Current Mode:
100 Ω
Voltage Mode:
500 k Ω
10 Bits
32,000 counts
35 mA
per ladder scan
4-20 mA 1.00%
0-20 mA 1.00%
0-10 VDC 0.50%
TBD
average filter
Clock Accuracy
Digital DC
Outputs
Outputs per
Module
Commons per
Module
Output Type
Absolute Max.
Voltage
Output
Protection
Max. Output
Current per
point
Max. Total
Current
Max. Output
Supply Voltage
Minimum Output
Supply Voltage
Max. Voltage
Drop at Rated
Current
Max. Inrush
Current
Min. Load
OFF to ON
Response
ON to OFF
Response
Output
Characteristics
General Specifications
Required Power
(Steady State)
Required Power
(Inrush)
Primary Power
Range
Relative Humidity
Operating
Temperature
Terminal Type
CE
See Compliance Table at
http://www.heapg.com/Pages/TechSupport/Prod
UL
uctCert.html
Weight 12.5 oz. (354.36 g)
XLE103 XLE104
12 including
2
configurable
PWM
outputs
Sourcing / 10 K Pull-Down
4 A Continuous
650 mA per channel
Current Sourcing (Pos logic)
30 A for 1 ms @ 24 VDC
Minutes/Month at 20C
16 including
2
configurable
PWM
outputs
1
28 VDC Max.
Short Circuit
0.5 A
30 VDC
10 VDC
0.25 VDC
None
1 ms
1 ms
130 mA @ 24 VDC
10 – 30 VDC
5 to 95% Non-
condensing
0°C to +50°C
Screw Type,5 mm
Removable
+/- Seven
Note: Highest usable frequency for PWM output is 65 KHz
__________________________________________________________________________________________________________________________________________________________________
12/18/2008 Page 1 of 4 ECN # 947
XLE OCS Model:
HE-XE104 / HEXE220C114 / HEXE220C014
24 Digital DC Inputs / 16 Digital Outputs
2 Analog Inputs (Medium Resolution)
2 Panel Cut-Out and Dimensions
Note: Max. panel thickness: 5 mm.
Refer to the XLe/XLt
User Manual for panel
box information and a
handy checklist of
requirements.
The tolerance to meet
3 Ports / Connectors / Cables
Note: The case of the XLe is black, but for clarity, it is shown in a
lighter gray color.
MJ2
(RS-232 / RS-485)
MJ1
(RS-232 / RS-485)
To Remove Back Cover:
Unscrew 4 screws located on
the back of the unit and remove
I/O Jumpers (Not Shown): I/O Jumpers (JP) are located
internally. To access, remove back cover of unit.
Wiring Connectors (J1 – J4), I/O Jumpers (JP1-3), and
External Jumpers (RS-485) are described in the Wiring and
Jumpers section of this document.
Connect to Earth Ground.
Torque rating 4.5 - 7 Lb-In
Note:
NEMA standards is
± 0.005” (0.1 mm).
DIP
Switch
J1
I/O
Jumper
back cover.
001ACC009
Power Connector
Power Up:
Apply 10 – 30 VDC.
Screen lights up.
0.50 –0.78 N-m)
3.622 [92mm]
3.622 [92mm]
Note – Your keypad overlay
appearance may differ.
Standard US/EU overlays
pictured here for example.
Memory Slot
CAUTION: Do not over tighten
screws when replacing the back
CAN Connector
Use the CAN Connector
when using CsCAN network.
Torque rating 4.5 – 7 Lb-In
(0.50 – 0.78 N-m)
001XLE002
Power
cover.
Jumper
NET 1
(CsCAN)
001XLE029-R2
J2
I/O
Page 2
MAN0809-09-EN Specifications / Installation
A
A
r
t
4
Section 3 continued
Memory Slot:
Uses Removable Memory for data logging, screen
captures, program loading and recipes.
Horner Part No.: HE-MC1
Serial Communications:
MJ1: (RS-232 / RS-485) Use for Cscape programming and
pplication-Defined Communications.
MJ2: (RS-232 / RS-485) Use for Application-Defined
Communications.
8
1
Pin MJ1 Pins MJ2 Pins
TXD OUT TXD OUT
8
RXD IN RXD IN
7
0 V Ground 0 V Ground
6
+5
TX-
OUT
IN /
OUT
IN /
OUT
5*
60mA
RTS OUT TX- OUT
4
CTS IN TX+ OUT
3
RX- /
2
RX+ /
1
TX+
+5
60mA
RX- IN
RX+ IN
OUT
* +5Vdc 60mA Max on XLe Rev E and later
4 Wiring and Jumpers
• Wire according to the type of inputs / outputs used and select
the appropriate jumper option. Use Copper Conductors
in Field Wiring Only, 60/75° C
Wiring Specifications
For I/O wiring (discrete), use the
following wire type or equivalent:
Belden 9918, 18 AWG (0.8 mm
For shielded Analog I/O wiring,
use the following wire type or
equivalent: Belden 8441, 18
AWG (0.8 mm
For CAN wiring, use the
following wire type or equivalent:
Belden 3084, 24 AWG (0.2 mm
The XLE can be wired for Positive Logic inputs or
or larger.
2
) or larger.
or larger.
Positive Logic vs. Negative Logic Wiring
Negative Logic inputs.
12-24VDC
Positive Logic In Negative Logic In
Location of I/O jumpers (JP)
and wiring connectors
(J1 – J4).
2
)
2
)
I1
0V
JP1
J1 J2
J4
JP3
J3
I1
0V
001XLE036
4.1 I/O Jumpers Settings (JP1 – JP3)
Note: The Cscape Module Setup configuration must match
the selected I/O (JP) jumper settings.
JP1 Digital DC Inputs
Positive Logic
Negative Logic
Default
CURRENT OR VOLTAGE INPUTS
A1
A2
JP3
20mA 10VDC
1122
A1
3344
A2
001XLE043-R1
Note:
When using JP3 (A1-A2),
each channel can be
independently configured.
__________________________________________________________________________________________________________________________________________________________________
4.2 External DIP Switch Settings (or Jumpers Settings)
Some XLes have jumpers to set RS-485 port
termination, though most use DIP Switches.
The External Jumpers or DIP Switches are used fo
termination of the RS-485 ports. The XLe is shipped
un-terminated.
To terminate, select one of the jumpers shipped with
the product and insert it based upon the option that is
desired or, select the switch (as shown in the
illustration) and configure based upon the option tha
is desired.
4.3 Wiring Examples
Note: The wiring examples show
Positive Logic input wiring.
J1
Orange
XE103 / XE104
Name
I1 IN1
I2 IN2
I3 IN3
I4 IN4
I5 IN5
I6 IN6
I7 IN7
I8 IN8
H1 HSC1 / IN9
H2 HSC2 / IN10
H3 HSC3 / IN11
H4 HSC4 / IN12
A1 Analog IN1
A2 Analog IN2
0V Ground
J2
Black
XE103
0V Ground
V+ V+ *
NC
No
Connect
XE104
10 - 30VDC
OUT13
Q12 OUT12
Q11 OUT11
Q10 OUT10
Q9 OUT9
001XLE005-R1
Q8 OUT8
Q7 OUT7
Q6 OUT6
Q5 OUT5
Q4 OUT4
Q3 OUT3
Q2 OUT2 / PWM2
Q1 OUT1 / PWM1
V+* Supply for Sourcing Outputs
J3
Orange
XE104
I13 IN13
J3 Orange
Positive Logic
Digital In
I14 IN14
I15 IN15
I16 IN16
I17 IN17
I18 IN18
I19 IN19
12-24VDC
I20 IN20
I21 IN21
I22 IN22
I23 IN23
I24 IN24
0V Ground
s seen when looking at the top of the XLe unit:
DIPSW3: FACTORY
USE ONLY (tiny
bootloader firmware
downloading). NOT TO
BE USED FOR
NORMAL OCS
OPERATION.
DIPSW2: MJ2
Termination
(Default – none)
DIPSW1: MJ1
Termination
(Default – none)
12-24VDC
LOOP
PWR
J2 Black
Positive Logic
Digital Out
0V
V+
LOAD
Q13
LOAD
Q12
LOAD
Q11
LOAD
Q10
LOAD
Q9
LOAD
Q8
LOAD
Q7
LOAD
Q6
LOAD
Q5
LOAD
Q4
LOAD
Q3
LOAD
Q2
LOAD
Q1
001XLE02
I13
I14
I15
I16
I17
I18
I19
I20
I21
I22
I23
I24
0V
001XLE047
J1 Orange
Positive Logic
Digital In
20mA
0-10VDC
001XLE046
J4
Orange
Q16 OUT16
Q15 OUT15
Q14 OUT14
I1
I2
I3
I4
I5
I6
I7
I8
H1
H2
H3
Note:
Loop Power requirements
H4
are determined by the
A1
transmitter specification.
A2
0V
XE104
001XLE037-R1
XE104 J4 Orange
Positive Logic
Digital Out
J2
10 - 30VDC
LOAD
LOAD
LOAD
0V
V+
J4
Q16
Q15
Q14
12/18/2008 Page 2 of 4 ECN # 947
Page 3
MAN0809-09-EN Specifications / Installation
5 Filter
Filter Constant sets the level of digital filtering according to
the following chart.
100
90
80
70
60
50
40
30
20
%Complete [ ]
10
0
2 3 4 5 60 7
1
60
Filter
Constant
10040 8020
Scans0
Digital Filtering. The illustration above demonstrates the
effect of digital filtering (set with Filter
Constant) on module response to a
temperature change.
7 MJ2 Pinouts in Full and Half Duplex Modes 6 I/O Register Map
Registers
%I1 to %I24 Digital Inputs
%I32 Output Fault
%I25 to %I31 Reserved
%Q1 to %Q16 Digital outputs
%Q17 Clear HSC1 accumulator to 0
%Q18
%Q19 Clear HSC3 Accumulator to 0
%Q20
Description
Totalizer: Clear HSC2
Quadrature 1-2: Accumulator 1
Reset to max – 1
Totalizer: Clear HSC4
Quadrature 3-4: Accumulator 3
Reset to max – 1
Pin MJ2 Pins
Signal Direction
8
1
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
TX+ OUT
3
RX- IN
2
RX+ IN
1
* +5 on XLe Rev E and later
%Q21 to %Q32 Reserved
%AI1 to %AI4 Analog inputs
%AI5, %AI6 HSC1 Accumulator
Full Duplex Mode
%AI7, %AI8 HSC2 Accumulator
%AI9, %AI10 HSC3 Accumulator
%AI11, %AI12 HSC4 Accumulator
%AQ1, %AQ2 PWM1 Duty Cycle
%AQ3, %AQ4 PWM2 Duty Cycle
%AQ5, %AQ6 PWM Prescale
%AQ7, %AQ8 PWM Period
%AQ9 to %AQ14 Analog outputs
Note: Not all XLe units contain the I/O listed in this table.
Registers PWM HSC Stepper
%AQ1
%AQ2
%AQ3
%AQ4
%AQ5
%AQ6
%AQ7
%AQ8
PWM1 Duty
Cycle
(32 bit)
PWM2 Duty
Cycle
(32 bit)
PWM Prescale
(32 bit)
PWM Period
(32 bit)
HSC1
Preset
Value
HSC2
Preset
Value
Start
Frequency
Run
Frequency
Accel Count
(32 bit)
Run Count
(32 bit)
Decel Count
(32 bit)
8
1
Pin MJ 2 Pins
Signal Direction
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
TX+ OUT
3
TX-/RX- IN/OUT
2
TX+/RX+ IN/OUT
1
Half Duplex Mode
* +5 on XLe Rev E and later
%Q1 Run
%I30 Ready/Done
%I31
Error
__________________________________________________________________________________________________________________________________________________________________
12/18/2008 Page 3 of 4 ECN # 947
Page 4
MAN0809-09-EN Specifications / Installation
8 Safety
When found on the product, the following symbols specify:
Warning: Electrical
Shock Hazard.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations only
WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I, Division 2.
AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE
CLASSE 1, DIVISION 2.
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE
NON DANGEREUX.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the
source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards.
WARNING: In the event of repeated failure, do
WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this
equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury
or loss of life.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation.
All applicable codes and standards need to be followed in the installation of this product.
Adhere to the following safety precautions whenever any type of connection is made to the module:
Connect the safety (earth) ground on the power connector first before making any other connections.
When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
Do
not make connections to live power lines.
Make connections to the module first; then connect to the circuit to be monitored.
Route power wires in a safe manner in accordance with good practice and local codes.
Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits.
Ensure hands, shoes, and floor are dry before making any connection to a power line.
Make sure the unit is turned OFF before making connection to terminals.
Make sure all circuits are de-energized before making connections.
Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective.
• Use Copper Conductors in Field Wiring Only, 60/75° C
9 Technical Support
Warning: Consult
user documentation.
not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse.
For assistance and manual updates, contact Technical Support at the following locations:
North America:
(317) 916-4274
www.heapg.com
email:
techsppt@heapg.com
Europe:
(+) 353-21-4321-266
www.horner-apg.com
email:
techsupport@hornerirl.ie
No part of this publication may be reproduced without the prior agreement and written permission of Horner APG, Inc. Information in this document is subject to change
without notice.
__________________________________________________________________________________________________________________________________________________________________
12/18/2008 Page 4 of 4 ECN # 947
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