Page 1
MAN0808-09-EN Specifications / Installation
(
r
d
r
r
A
A
1 Specifications
XLE OCS Model: HE-XE102 / HEXE220C112 / HEXE220C012
Specifications
Digital DC Inputs
Inputs per Module
Commons per Module 1
Input Voltage Range 12 VDC / 24 VDC
Absolute Max. Voltage 35 VDC Max.
Input Impedance
Input Current Positive Logic Negative Logic
Upper Threshold 0.8 mA -1.6 mA
Lower Threshold 0.3 mA -2.1 mA
Max Upper Threshold 8 VDC
Min Lower Threshold 3 VDC
OFF to ON Response 1 ms
ON to OFF Response 1 ms
HSC Max. Switching Rate
Outputs per Module 6 relay
Commons per Module 6
Max. Output Current per Relay 3 A at 250 VAC, resistive
Max. Total Output Current 5 A continuous
Max. Output Voltage 275 VAC , 30 VDC
Max. Switched Power 1250 VA, 150 W
Contact Isolation to XLe
Max. Voltage Drop at Rated
Number of Channels 4
Input Ranges
Safe input voltage range -0.5 V to +12V
Input Impedance
(Clamped @ -0.5 VDC to 12
Nominal Resolution 10 Bits
%AI full scale 32,000 counts
Max. Over-Current 35 mA
Conversion Speed All channels converted once per
Max. Error at 25°C
(excluding zero)
*can be made tighter (~0.25%)
by adjusting the digital filter
setting to 3.
Additional error for
temperatures other than 25°C
Filtering 160 Hz hash (noise) filter
Required Power
(Steady State)
Required Power
(Inrush)
Primary Power
Range
Relative Humidity 5 to 95% Non-condensing
Clock Accuracy +/- Seven Minutes/Month at 20C
__________________________________________________________________________________________________________________________________________________________________
12/18/2008 Page 1 of 4 ECN # 947
ground
Current
Expected Life
(See Derating section for
Max. Switching Rate
Response Time
Note: Highest usable frequency for PWM output is 65 KHz
Digital Relay Outputs
chart.)
Type Mechanical Contact
Analog Inputs, Medium Resolution
VDC)
General Specifications
12 including 4 configurable
HSC inputs
10 kΩ
10 kHz Totalizer/Pulse, Edges
5 kHz Frequency/Pulse, Width
2.5 kHz Quadrature
1000 VAC
0.5 V
No load: 5,000,000
Rated load: 100,000
300 CPM at no load
20 CPM at rated load
One update per ladder scan
plus 10 ms
0 - 10 VDC
0 – 20 mA
4 – 20 mA
Current
Mode:
100 Ω
4-20 mA 1.00%
0-20 mA 1.00%
0-10 VDC 1.50%*
1-128 scan digital running
130 mA @ 24 VDC
30 A for 1 ms @ 24 VDC
10 – 30 VDC
Voltage Mode:
500 k Ω
ladder scan
TBD
average filter
12 Digital DC Inputs
4 Analog Inputs (Medium Resolution)
6 Digital Relay Outputs
Operating
Temperature
Terminal Type Screw Type, 5 mm Removable
Weight 12 oz. (340.19 g)
CE
See Compliance Table at http://www.heapg.com/Pages/TechSupport/ProductCert.html
UL
2 Panel Cut-Out and Dimensions
Note: Max. panel thickness: 5 mm.
Refer to the XLe/XLt User Manual for panel box information and a handy checklist of requirements.
Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm).
3.622 [92mm]
3 Ports / Connectors / Cables
Note: The case of the XLe is black, but for clarity, it is shown in a lighter gray color.
To Remove Back Cover:
Unscrew 4 screws located on
CAUTION: Do not over tighten
screws when replacing the back
I/O Jumpers: (Not Shown):
I/O Jumpers (JP) are located
internally. To access, remove
back cover of unit.
Wiring Connectors (J1 / J2):
I/O Jumpers (JP1 / JP2), and
External Jumpers (RS-485) are
described in the Wiring an
Jumpers section of this
document.
Memory Slot:
Uses Removable Memory fo
data logging, screen captures,
program loading and recipes.
Horner Part No.: HE-MC1
Serial Communications:
MJ1: (RS-232 / RS-485) Use fo
Cscape programming and
pplication-Defined
Communications.
MJ2: (RS-232 / RS-485) Use for
pplication-Defined
Communications.
3.622 [92mm]
the back of the unit.
Remove cove
cover.
General Specifications continued
001XLE002
Switch
.
MJ2
(RS-232 / RS-485)
MJ1
(RS-232 / RS-485)
Power Connector
Connect to Earth Ground.
Apply 10 - 30 VDC.
Screen lights up.
Torque rating 4.5 – 7 Lb-In
0.50 –0.78 N-m)
0°C to +50°C
DIP
J1
I/O
Jumper
Power Up:
Note – Your keypad overlay
appearance may differ.
Standard US/EU overlays
pictured here for example.
Memory Slot
Use the CAN Connector when
using CsCAN network.
Torque Rating 4.5 – 7 Lb-In
CAN Connector
(0.50 – 0.78 N-m)
Power
Jumper
NET 1
(CsCAN)
001XLE029-R2
J2
I/O
Page 2
MAN0808-09-EN Specifications / Installation
j
A
A
4 Serial Communications:
MJ1: (RS-232 / RS-485) Use for Cscape programming and
pplication-Defined Communications.
MJ2: (RS-232 / RS-485) Use for Application-Defined
Communications.
8
1
Pin MJ1 Pins MJ2 Pins
Signal Direction Signal Direction
TXD OUT TXD OUT
8
RXD IN RXD IN
7
0 V Ground 0 V Ground
6
5*
4
3
2
1
+5
60mA
RTS OUT TX- OUT
CTS IN TX+ OUT
RX- /
TX-
RX+ /
TX+
OUT
IN / OUT RX- IN
IN / OUT RX+ IN
* +5 on XLe Rev E and later
+5
60mA
OUT
5 Wiring and Jumpers
Wire according to the type of inputs / outputs used, and select the
appropriate jumper option.
Wiring Specifications
For I/O wiring (discrete), use the
following wire type or equivalent:
Belden 9918, 18 AWG (0.8 mm
For shielded Analog I/O wiring,
use the following wire type or
equivalent: Belden 8441, 18
AWG (0.8 mm
For CAN wiring, use the
following wire type or equivalent:
Belden 3084, 24 AWG (0.2 mm
Use copper conductors in field
or larger.
2
) or larger.
or larger.
Positive Logic vs. Negative Logic Wiring
The XLe can be wired for Positive Logic inputs or
Negative Logic inputs.
12-24VDC
Positive Logic In Negative Logic In
0V
I1
Location of I/O jumpers (JP)
and wiring connectors
2
)
J1
2
)
(J1 and J2).
JP2
JP1
I1
0V
001XLE036
5.1 Wiring Examples
J1 Orange
Terminal
Name
XE102 J1 Orange
Positive Logic In
Digital In /
Analog In
Connector
I1 IN1
I2 IN2
I3 IN3
I4 IN4
I5 IN5
12-24VDC
I6 IN6
I7 IN7
I8 IN8
H1 HSC1 /IN9
0V Ground
A1 Analog IN1
A2 Analog IN2
20mA
A3 Analog IN3
A4 Analog IN4
0V Ground
Note:
Loop Power requirements are determined
by the transmitter specification.
LOOP PWR
0-10VDC
001XLE017
001XLE025
5.2 Wiring Examples (continued)
J2 Black
Terminal
Connector
C6 Relay 6 COM
R6 Relay 6 NO
C5 Relay 5 COM
R5 Relay 5 NO
C4 Relay 4 COM
R4 Relay 4 NO
C3 Relay 3 COM
R3 Relay 3 NO
C2 Relay 2 COM
R2 Relay 2 NO
C1 Relay 1 COM
R1 Relay 1 NO
H4 HSC4 / IN12
H3 HSC3 / IN11
H2 HSC2 / IN10
Name
Digital In / Relay Out
230VAC
OR
25VDC
230VAC
OR
25VDC
230VAC
OR
25VDC
230VAC
OR
25VDC
230VAC
OR
25VDC
230VAC
OR
25VDC
12-24VDC
0V ON J1
5.3 I/O Jumpers Settings (JP1 - JP2)
gital DC In / HSC
JP1 Di
Positive Negative
Logic Logic
J2
Default
Note: The Cscape Module Setup configuration must match the
001XLE026
selected I/O (JP) jumper settings.
JP2 Analog In (A1 – A4)
Current Voltage
(20 mA) (10 V)
A1
A2
A3
A4
Default
5.4 External DIP Switch Settings (or Jumpers Settings)
Some XLes have jumpers to set
RS-485 port termination, though
most use DIP Switches.
The External Jumpers or DIP
Switches are used for termination
of the RS-485 ports. The XLe is
shipped un-terminated.
To terminate, select one of the
umpers shipped with the product
and insert it based upon the option
I1
that is desired or, select the switch
and configure based upon the
I2
option that is desired.
I3
I4
I5
I6
I7
I8
H1
0V
A1
A2
A3
A4
0V
s seen when looking at the top of the XLE unit: Refer to
Section 3 for the location of the DIP Switches (or External
Jumpers).
DIPSW3: FACTORY
USE ONLY (tiny
bootloader firmware
downloading). NOT TO
BE USED FOR
NORMAL OCS
OPERATION.
DIPSW2: MJ2
Termination
(Default – none)
DIPSW1: MJ1
Termination
(Default – none)
DIPSW3: FACTORY
USE ONLY (tiny
bootloader firmware
downloading). NOT TO
BE USED FOR
NORMAL OCS
OPERATION.
DIPSW2: MJ2
Termination
(Default – none)
DIPSW1: MJ1
Termination
(Default – none)
J2 Black
Positive Logic
N
L
LOAD
N
L
LOAD
N
L
LOAD
N
L
LOAD
N
L
LOAD
N
L
LOAD
001XLE027
C6
R6
C5
R5
C4
R4
C3
R3
C2
R2
C1
R1
H4
H3
H2
001XLE015
Note:
When using JP2 (A1 -A4), each
channel can be independently
configured.
001XLE037
001XLE037-R1
__________________________________________________________________________________________________________________________________________________________________
12/18/2008 Page 2 of 4 ECN # 947
Page 3
MAN0808-09-EN Specifications / Installation
6 MJ2 Pinouts in Full and Half Duplex Modes
8
1
Pin MJ2 Pins
Signal Direction
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
TX+ OUT
3
RX- IN
2
RX+ IN
1
* +5 on XLe Rev E and later
8
1
Pin MJ2 Pins
8
7
6
5*
4
3
2
1
MJ2 Full Duplex Mode
Signal Direction
TXD OUT
RXD IN
0 V Ground
+5 60mA OUT
TX- OUT
TX+ OUT
TX-/RX- IN/OUT
TX+/RX+ IN/OUT
* +5 on XLe Rev E and later
MJ2 Half Duplex Mode
7. Filter
Filter Constant sets the level of digital filtering according to the
following chart.
100
90
80
70
60
50
40
30
20
%Complete [ ]
10
0
2 3 4 5 60 7
1
60
Filter
Constant
10040 8020
Scans0
Digital Filtering. The illustration above demonstrates the effect of
digital filtering (set with Filter Constant) on module
response to a temperature change.
8 Derating
Operation
40
)
30
4
20
10
(x10
0
1234
Relay Life Expectancy
Contact Current (A)
__________________________________________________________________________________________________________________________________________________________________
9 I/O Register Map
Registers Description
%I1 to %I24 Digital Inputs
%I32 Output Fault
%I25 to %I31 Reserved
%Q1 to %Q16 Digital outputs
%Q17 Clear HSC1 accumulator to 0
%Q18
Quadrature 1-2: Accumulator 1 Reset to max – 1
Totalizer: Clear HSC2
%Q19 Clear HSC3 Accumulator to 0
%Q20
Quadrature 3-4: Accumulator 3 Reset to max – 1
Totalizer: Clear HSC4
%Q21 to %Q32 Reserved
%AI1 to %AI4 Analog inputs
%AI5, %AI6 HSC1 Accumulator
%AI7, %AI8 HSC2 Accumulator
%AI9, %AI10 HSC3 Accumulator
%AI11, %AI12 HSC4 Accumulator
%AQ1, %AQ2 PWM1 Duty Cycle
%AQ3, %AQ4 PWM2 Duty Cycle
%AQ5, %AQ6 PWM Prescale
%AQ7, %AQ8 PWM Period
%AQ9 to %AQ14 Analog outputs
Note: Not all XLe units contain the I/O listed in this table.
10 Safety
When found on the product, the following symbols specify:
Warning: Electrical
Shock Hazard.
Warning: Consult
user documentation.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations
only
WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I,
Division 2
AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE
CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1, DIVISION 2
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been switched off or
the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT, COUPER LE
COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before
making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse
the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock
hazards.
WARNING: In the event of repeated failure, do
defective condition that will
not clear by replacing the fuse.
not replace the fuse again as a repeated failure indicates a
WARNING: Only qualified electrical personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and
understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe
this precaution could result in severe bodily injury or loss of life.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired
operation.
All applicable codes and standards need to be followed in the installation of this product.
Adhere to the following safety precautions whenever any type of connection is made to the module:
Connect the safety (earth) ground on the power connector first before making any other connections.
When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
Do
not make connections to live power lines.
Make connections to the module first; then connect to the circuit to be monitored.
Route power wires in a safe manner in accordance with good practice and local codes.
Wear proper personal protective equipment including safety glasses and insulated gloves when making
connections to power circuits.
Ensure hands, shoes, and floors are dry before making any connection to a power line.
Make sure the unit is turned OFF before making connection to terminals.
Make sure all circuits are de-energized before making connections.
Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective.
• Use Copper Conductors in Field Wiring Only, 60/75° C
12/18/2008 Page 3 of 4 ECN # 947
Page 4
MAN0808-09-EN Specifications / Installation
11 Technical Support
For assistance and manual updates, contact Technical Support at the
following locations:
North America:
(317) 916-4274
www.heapg.com
techsppt@heapg.com
email:
No part of this publication may be reproduced without the prior agreement and written permission of Horner APG, Inc. Information in this document is subject to change without notice.
Europe:
(+) 353-21-4321-266
www.horner-apg.com
techsupport@hornerirl.ie
email:
"WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE
THE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay PCJ
Cover / case & base: Mitsubishi engineering Plastics Corp.
5010GN6-30 or 5010GN6-30 M8 (PBT)
Sealing Material: Kishimoto 4616-50K (I part epoxy resin)
It is recommended to periodically inspect the relay for any
degradation of properties and replace if degradation is found
__________________________________________________________________________________________________________________________________________________________________
12/18/2008 Page 4 of 4 ECN # 947
Loading...