Horner APG XLe, HE-XE103-10 User Manual

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Page 1

MAN0848-02 21 August 2007 PAGE 1

To download the XLE User

in this

[

]

001XLE002

Apply 10

when usin

g CsCAN network.

XLE OCS Model: HE

XE103

001XLE029-R2

Jumper

NET 1

(CsCAN)

Power

DIP

Specifications / Installation HE-XE103-10

1 Specifications

Digital DC Inputs XLE103-10

Inputs per Module

Commons per

Module

Input Voltage

Range

Absolute Max.

Voltage

Input Impedance

Input Current

Upper Threshold 0.8 mA -1.6 mA

Lower Threshold 0.3 mA -2.1 mA

Max Upper

Threshold Min Lower

Threshold

OFF to ON

Response

ON to OFF

Response HSC Max.

Switching Rate

Thermistor

Inputs, Medium

Resolution

Number of

Channels

Input Ranges

Safe input voltage

range Input Impedance (Clamped @ -0.5 VDC to 12 VDC)

Nominal Resolution

%AI at 10K Ohm

Conversion Speed

Max. Error at 25°C

reading / ambient

Additional error for

reading / ambient

temperatures other

than 25°C

Filtering

Clock Accuracy +/- 7 Minute/Month at 20C

12 including 4 configurable

HSC inputs

12 VDC / 24 VDC Output Type Sourcing / 10 K Pull-Down

35 VDC Max.

10 kΩ

Positive

Logic

10 kHz Totalizer/Pulse,Edges 5 kHz Frequency/Pulse,Width

9.59K ohm pulled up to

All channels converted once

Using specified linearization

160 Hz hash (noise) filter

1-128 scan digital running

Highest usable frequency for PWM output is 65 KHz

Negative Logic

8 VDC

3 VDC

1 ms 1 ms Min. Load None

2.5 kHz Quadrature

XLE103-10

10K OHM

Thermistor

Half Bridge

4.8 VDC 10 Bits

15,008 counts

per ladder scan

±0.5°F or ±0.3°C

in ladder program

TBD

average filter

12 Digital DC Inputs / 12 Digital Outputs

HE-XE103-10 Specifications

Digital DC

Outputs

Outputs per

Module

Commons per

Module

Absolute Max.

Voltage

Output

Protection

Max. Output

Current per

point

Max. Total

Current

Max. Output

Supply Voltage

Minimum Output

Supply Voltage

Max. Voltage

Drop at Rated

Current

Max. Inrush

Current

OFF to ON

Response

ON to OFF

Response

Output

Characteristics

Required Power

(Steady State)

Required Power

(Inrush)

Primary Power

Range

Relative Humidity

Operating

Temperature

Terminal Type

See Compliance Table at

http://www.heapg.com/Support/compliance.htm

UL Weight 12.5 oz. (354.36 g)

2 10K Thermistor Inputs

XLE103-10

12 including 2 configurable

PWM outputs

28 VDC Max.

Short Circuit

0.5 A

4 A Continuous

30 VDC 10 VDC

0.25 VDC

650 mA per channel

1 ms

Current Sourcing (Pos logic)

General Specifications

130 mA @ 24 VDC

30 A for 1 ms @ 24 VDC

10 – 30 VDC

5 to 95% Non-

condensing

0°C to +50°C

Screw Type,5 mm

Removable

Want More Information?

Manual (MAN0805), refer

to Technical Support

document.

2 Panel Cut-Out and Dimensions

Note: Max. panel thickness: 5 mm.

Refer to XLE User Manual (MAN0805) for panel box information and a handy checklist of requirements.

Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm).

3 Ports / Connectors / Cables Note: The case of the XLE is black, but for clarity, it is shown in a

lighter gray color.

MJ2

(RS-232 / RS-485)

MJ1

(RS-232 / RS-485)

To Remove Back Cover:

Unscrew 4 screws located on the back of the unit. Lift lid.

I/O Jumpers (Not Shown): I/O Jumpers (JP) are located internally. To access, remove back cover of unit.

Wiring Connectors (J1 – J4), I/O Jumpers (JP1-3), and External Jumpers (RS-485) are described in the Wiring and

Jumpers section of this document.

001ACC009

Power Connector

Power Up:

Connect to Earth Ground. Screen lights up.

Switch

I/O

Jumper

– 30 VDC.

Memory Slot

3.622 [92mm]

CAUTION: Do not overtighten screws when screwing the lid back on.

CAN Connector

Use the CAN Connector

I/O

Page 2

PAGE 2 21 August 2007 MAN0848-02

001XLE036

MJ2 Termination

MJ1 Termination

001XLE037

As seen when looking at the top of the XLE unit. Refer to

for data logging, screen

Application

)

For I/O wiring (discrete), use the

ivalent:

AWG or larger.

following wire type or equivalent:

ugh most

The External Jumpers or DIP

Switches are used for termination of

485 ports. The XLE is

To terminate, select one of the

jumpers shipped with the product and

insert it based upon the option that is

desired or, select the switch and

configure based upon the option that

Q10

Q11

Q12

V+

LOAD

10 - 30VDC

001XLE024

001XLE061

JP1

001XLE060

001XLE037-R1

MJ2 Termination

mination

XLE103-10 Specifications / Installation

Section 3 continued

Memory Slot:

Uses Removable Memory captures, program loading and recipes.

Horner Part No.: HE-MC1 Serial Communications:

MJ1: (RS-232 / RS-485) Use for Cscape programming and

MJ2: (RS-232 / RS-485) Use for Application-Defined

Communications.

-Defined Communications.

4 Wiring and Jumpers

Pin MJ1 Pins MJ2 Pins

TXD OUT TXD OUT

RXD IN RXD IN

0 V Ground 0 V Ground

RTS OUT TX- OUT

CTS IN TX+ OUT

RX- /

TX-

RX+ /

TX+

Connect

IN /

OUT

IN /

OUT

Connect

RX- IN

RX+ IN

Wire according to the type of inputs / outputs used and select the appropriate jumper option.

Wiring Specifications



following wire type or equ Belden 9918, 18 AWG or larger.

For shielded Analog I/O wiring, use the following wire type or equivalent: Belden 8441, 18

For CAN wiring, use the Belden 3084, 24 AWG or larger.

Location of I/O jumper (JP1

and wiring connectors

(J1 & J2).

J1 J2

Positive Logic vs. Negative Logic Wiring

The XLE can be wired for Positive Logic inputs or

Negative Logic inputs.

12-24VDC

Positive Logic In Negative Logic In

Note: The Cscape Module Setup configuration must match

4.1. I/O Jumper Setting (JP1)

the selected I/O (JP) jumper settings.

JP1 Digital DC Inputs

Positive Logic

Negative Logic

Default

Some XLes have jumpers to set RS485 port termination, tho use DIP Switches.

the RSshipped un-terminated.

is desired.

4.2. External DIP Switch Settings (or Jumpers Settings)

Section 3 for the location of the External Jumpers.

Factory Use

(default – none)

Factory Use

(default – none)

MJ1 Ter

(default – none)

4.3. Wiring Examples

Note: The wiring examples show

Positive Logic input wiring.

Orange

XE103-10

Name

I1 IN1 I2 IN2 I3 IN3

12-24VDC

I4 IN4 I5 IN5 I6 IN6 I7 IN7

I8 IN8 H1 HSC1 / IN9 H2 HSC2 / IN10 H3 HSC3 / IN11 H4 HSC4 / IN12 A1 Thermistor 1 A2 Thermistor 2 0V Ground

Black

XE103-10

Name

0V Ground

XE103-10 J2 Black

Positive Logic

Digital Out

V+ V+ *

NC No Connect Q12 OUT12 Q11 OUT11 Q10 OUT10

LOAD

Q13

Q9 OUT9

Q8 OUT8

Q7 OUT7

Q6 OUT6

Q5 OUT5

Q4 OUT4

Q3 OUT3

Q2 OUT2 / PWM2

Q1 OUT1 / PWM1

V+* Supply for Sourcing Outputs

Q9 Q8 Q7 Q6 Q5 Q4 Q3 Q2 Q1

XE103-10 J1 Orange

Positive Logic

Digital In

I1 I2 I3 I4 I5 I6 I7 I8

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MAN0848-02 21 August 2007 PAGE 3

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Scans

[

]

Constant

Specifications / Installation XLE103-10

5 Analog Conditioning

5.1 Filter

Filter Constant sets the level of digital filtering according to the following chart.

100

1 2 3 4 5

0 7

90 80 70 60 50 40 30

Digital Filtering.

The illustration above demonstrates the effect of digital

Filter

filtering (set with Filter Constant) on module response to a temperature change.

It is recommended that the filter constant for the HE-XE103-10 be set to a value of 7. This will minimize noise and jitter, improve effective resolution, and provide adequate speed for most temperature monitor and control applications.

Thermistors are measured using a half-bridge circuit that exhibits variable resolution and the associated increased measurement range.

Best resolution is at 25°C, 77°F. With a constant 0.1°C resolution circuit, the measurement range would only extend from –26°C to + 76°C.

Linearization must be performed by the user in the ladder application code, using 26 internal %R registers per channel. The example below uses %R1-26 to linearize one channel - %AI1. Linearization consists of the following example steps.

1. Load the desired linearization coefficients into a table on First Scan using a Move Constant Data block.

5.2 Thermistor Linearization

Temperature, degrees C Resolution, degrees C

-55 1.05

-35 0.36

-15 0.17 5 0.11

25 0.1 45 0.13 65 0.22

85 0.30 105 0.55 125 0.85 145 1.35

Registers (Real) Degrees C Degrees F

R0011 -1.94454e-028 -3.50017e-028 R0013 2.40268e-023 4.32483e-023 R0015 -1.24101e-018 -2.23381e-018 R0017 3.46655e-014 6.23979e-014 R0019 -5.69403e-010 -1.02493e-009 R0021 5.62368e-006 1.01226e-005 R0023 -0.0353121 -0.0635617 R0025 163.878 326.981

2. Load %AI0001 into %R0001 as a Real.

3. Perform the Real Math Expression %R3 = (((%R11*%R1+%R13)*%R1+%R15)*%R1+%R17)

The expression rung may be copied, substituting %AI0002 and %R00011 for %AI0001 and %R0007, and used to linearize the second channel. Contact Horner APG for an example file containing the above program.

5.3 Thermistor types

The HE-XE103-10 with the given example ladder code supports Kele Engineering Precon Type III, 10 KΩ thermistors. It also directly supports the following 10 KΩ (Beta=3574) thermistors from Yellow Springs Instruments (YSI).

44006 46006 44106 46031 44406 46041 44031 44907 45006 44908

6 I/O Register Map

%I1 to %I24 Digital Inputs

%I25 to %I31 Reserved

%Q1 to %Q16 Digital outputs

%Q21 to %Q32 Reserved

%AI1 to %AI4 Analog inputs

%AI5, %AI6 HSC1 Accumulator %AI7, %AI8 HSC2 Accumulator

%AI9, %AI10 HSC3 Accumulator

%AI11, %AI12 HSC4 Accumulator %AQ1, %AQ2 PWM1 Duty Cycle

%AQ3, %AQ4 PWM2 Duty Cycle %AQ5, %AQ6 PWM Prescale %AQ7, %AQ8 PWM Period

%AQ9 to %AQ14 Analog outputs

Note: Not all XLe units contain the I/O listed in this table.

Registers PWM HSC Stepper

%AQ1 %AQ2 %AQ3

%AQ4 %AQ5 %AQ6 %AQ7 %AQ8

%Q1 Run %I30 Ready/Done %I31

Registers

%I32 Output Fault

%Q17 Clear HSC1 accumulator to 0 %Q18 %Q19 Clear HSC3 Accumulator to 0 %Q20

PWM1 Duty

Cycle

(32 bit)

PWM2 Duty

Cycle

(32 bit)

PWM Prescale

(32 bit)

PWM Period

(32 bit)

Description

Totalizer: Clear HSC2

Quadrature 1-2: Accumulator 1

Reset to max – 1

Totalizer: Clear HSC4

Quadrature 3-4: Accumulator 3

Reset to max – 1

HSC1

Preset

Value HSC2

Preset

Frequency Frequency

Accel Count

Value

Run Count

Decel Count

Start

Run

(32 bit)

Error

4. Perform the Real Math Expression %R5 = (((%R3*%R1+%R19)*%R1+%R21)*%R1+%R23)*%R1+%R25

5. Load %R0005 result into another register such as %R0007 to save the temperature value.

Steps 2 though 5 can be on a single rung.

Page 4

PAGE 4 21 August 2007 MAN0848-02

Wear proper personal protective equipment including safety glasses and insulated gloves when making

use

r documentation.

XLE103-10 Specifications / Installation

7. Safety When found on the product, the following symbols specify:

Warning: Electrical Shock Hazard.

WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections. WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible. WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards. WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse. WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

All applicable codes and standards need to be followed in the installation of this product. Adhere to the following safety precautions whenever any type of connection is made to the module:

Connect the safety (earth) ground on the power connector first before making any other connections. When connecting to electric circuits or pulse-initiating equipment, open their related breakers. Do not make connections to live power lines. Make connections to the module first; then connect to the circuit to be monitored. Route power wires in a safe manner in accordance with good practice and local codes. 

connections to power circuits.

Ensure hands, shoes, and floor are dry before making any connection to a power line. Make sure the unit is turned OFF before making connection to terminals. Make sure all circuits are de-energized before making connections. Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective.

8 Technical Support

Warning: Consult

Notes

For assistance and manual updates, contact Technical Support at the following locations:

North America:

(317) 916-4274 www.heapg.com email: techsppt@heapg.com

Europe:

(+) 353-21-4321-266 www.horner-apg.com email: techsupport@hornerirl.ie