Page 1
MAN0907-01-EN Specifications / Installation
6 Digital Relay Outputs
3
.
6
2
2
[
9
2
m
m
]
001XLE002
Apply 10
when using CsCAN network.
Memory Slot
001XLE029-R2
Jumper
NET 1
(CsCAN)
Power
DIP
ES2T-250/300 Temperature Sensor, ESP-100 Pressure Sensor, 2 Analog Inputs (Medium Resolution)
XLE OCS Model: HE-XE102-62
1 Specifications
Inputs per Module 12 including 4 configurable HSC inputs
Commons per Module 1
Input Voltage Range 12 VDC / 24 VDC
Absolute Max. Voltage 35 VDC Max.
Input Impedance
Input Current Positive Logic Negative Logic
Upper Threshold 0.8 mA -1.6 mA
Lower Threshold 0.3 mA -2.1 mA
Max Upper Threshold 8 VDC
Min Lower Threshold 3 VDC
OFF to ON Response 1 ms
ON to OFF Response 1 ms
HSC Max. Switching Rate
Outputs per Module 6 relay
Commons per Module 6
Max. Output Current per Relay 3 A at 250 VAC, resistive
Max. Total Output Current 5 A continuous
Max. Output Voltage 275 VAC , 30 VDC
Max. Switched Power 1250 VA, 150 W
Contact Isolation to XLE ground 1000 VAC
Max. Voltage Drop at Rated
(See Derating section for chart.)
Input Impedance
(Clamped @ -0.5 VDC to 12VDC)
*can be made tighter (~0.25%) by
adjusting the digital filter setting to 3.
Additional error for temperatures
Typical Error Including Linearization
Additional error for reading /
ambient temperatures other than
Required Power(Steady State) 130 mA @ 24 VDC
__________________________________________________________________________________________________________________________________________________________________________
7/22/2009 Page 1 of 4 ECN # 958
Current
Expected Life
Max. Switching Rate
Type Mechanical Contact
Response Time
Number of Channels 2
Input Ranges
Safe input voltage range -0.5 V to +12V
Nominal Resolution 10 Bits
%AI full scale 32,000 counts
Max. Over-Current 35 mA
Conversion Speed
Max. Error at 25°C
(excluding zero)
other than 25oC
Filtering
Channel 1 2
Range
Input Im 2.49 K ohms 249 ohms
Nominal Res 10 bits
Nominal %AI = 15000 2.49K ohms 249 ohms
Conversion Speed All channels converted once per scan
25 o C
Filtering
Required Power (Inrush) 30 A for 1 ms @ 24 VDC
Primary Power Range 10 – 30 VDC
Relative Humidity 5 to 95% Non-condensing
Operating Temperature
HE-XE102 Specifications
Digital DC Inputs
10 kHz Totalizer/Pulse, Edges
5 kHz Frequency/Pulse, Width
2.5 kHz Quadrature
Digital Relay Outputs
No load: 5,000,000
Rated load: 100,000
300 CPM at no load
20 CPM at rated load
One update per ladder scan plus 10
Analog Inputs, Medium Resolution
0 - 10 VDC,
0 – 20 mA, 4 – 20 mA
Current Mode
100 Ω
All channels converted once per
ladder scan
4-20 mA 1.00%
0-20 mA 1.00%
0-10 VDC 1.50%*
160 Hz hash (noise) filter
1-128 scan digital running average filter
Temperature/Pressure Sensor
ES2T – 250/300
5°F - 300°F
2°F
160 Hz has (noise filter)
1-128 scan digital running average filter
General Specifications
0°C to +50°C
10 kΩ
0.5 V
ms
Voltage Mode
500 k Ω
TBD
ESP-100
0-100 PSIG
1 PSIG
TBD
12 Digital DC Inputs
Terminal Type Screw Type, 5 mm Removable
CE
UL
2 Panel Cut-Out and Dimensions
Note: Max. panel thickness: 5 mm.
Refer to XLE User Manual (MAN0805) for panel box information and a handy checklist of
requirements.
Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm).
Weight 12 oz. (340.19 g)
http://www.heapg.com/Pages/TechSupport/ProductCert.html
Clock Accuracy +/- 7 Minute/Month at 20oC
Highest usable frequency for PWM output is 65 KHz
General Specifications
See Compliance Table at
3.622 [92mm]
3 Ports / Connectors / Cables
Note: The case of the XLE is black, but for clarity, it is shown in a lighter gray color.
To Remove Back Cover:
Unscrew 4 screws located on the back of the unit. Lift lid.
I/O Jumpers: (Not Shown):
I/O Jumpers (JP) are located
internally. To access, remove
back cover of unit.
Wiring
Connectors (J1 /
J2):
I/O Jumpers
(JP1 / JP2), and
External
Jumpers (RS-
485) are
described in the
Wiring and
Jumpers section
of this document.
Memory Slot:
Uses Removable Memory
for data logging, screen
captures, program loading
and recipes.
Horner Part No.: HE-MC1
Serial Communications:
MJ1: (RS-232 / RS-485) Use
for Cscape programming and
Application-Defined
Communications.
MJ2: (RS-232 / RS-485) Use
for Application-Defined
Communications.
(RS-232 / RS-485)
(RS-232 / RS-485)
Switch
MJ2
MJ1
J1
I/O
Jumper
Power Up:
Connect to Earth Ground.
Screen lights up.
Power Connector
- 30 VDC.
CAUTION: Do not over
tighten screws when
screwing the lid back on.
Use the CAN Connector
CAN Connector
J2
I/O
Page 2
MAN0907-01-EN Specifications / Installation
1
8
001XLE015
12-24VDC
H4
H2
H3
LOAD
230VAC
LOAD
LOAD
LOAD
230VAC
LOAD
230VAC
)
001XLE036
For I/O wiring (discrete), use the
following wire type or equivalent:
For shielded Analog I/O wiring,
use the following wire type or
equivalent: Belden 8441, 18
AWG or larger.
For CAN wiring, use the
type or equivalent:
JP1
J2
001XLE062
Loop Power requirements are determined
001XLE066
MJ2 Termination
ermination
001XLE037
As seen when looking at the top of the XLE unit: Refer to
001XLE037-R1
MJ2 Termination
MJ1 Termination
Operation
001XLE067
20mA LOOP
4 Serial Communications
Serial Communications:
MJ1: (RS-232 / RS-485) Use for Cscape programming and Application-
Defined Communications.
MJ2: (RS-232 / RS-485) Use for Application-Defined Communications.
Pin
8 TXD OUT TXD OUT
7 RXD IN RXD IN
6 0 V Ground 0 V Ground
5 NC
4 RTS OUT TX- OUT
3 CTS IN TX+ OUT
2
1
MJ1 Pins MJ2 Pins
Signal Direction Signal Direction
RX- /
TX-
RX+ /
TX+
No
Connect
IN / OUT RX- IN
IN / OUT RX+ IN
NC
No
Connect
5 Wiring and Jumpers
Wire according to the type of inputs / outputs used, and select the appropriate
jumper option.
Wiring Specifications
Belden 9918, 18 AWG or larger.
Location of I/O jumpers (JP
and wiring connectors
(J1 and J2).
J1
following wire
Belden 3084, 24 AWG or larger.
JP2
Positive Logic vs. Negative Logic Wiring
The XLE can be wired for Positive Logic inputs or Negative
Logic inputs.
12-24VDC
Positive Logic In Negative Logic In
0V
I1
I1
0V
5.1. Wiring Examples
J1 Orange
Terminal
Connector
I1 IN1
I2 IN2
I3 IN3
I4 IN4
I5 IN5
I6 IN6
I7 IN7
I8 IN8
H1 HSC1 /IN9
0V Ground
A1 ES2T-250/300
A2 ESP-100
A3 Analog IN3
A4 Analog IN4
0V Ground
Note:
XE102
Name
by the transmitter specification.
12-24VDC
T
0-10VDC
XE102 J1 Orange
Positive Logic in
Digital In / Analog In
I1
I2
I3
I4
I5
I6
I7
I8
H1
0V
A1
P
A2
A3
A4
0V
J2 Black
Terminal
Connector
C6 Relay 6 COM
R6 Relay 6 NO
C5 Relay 5 COM
R5 Relay 5 NO
C4 Relay 4 COM
R4 Relay 4 NO
C3 Relay 3 COM
R3 Relay 3 NO
C2 Relay 2 COM
R2 Relay 2 NO
C1 Relay 1 COM
R1 Relay 1 NO
H4 HSC4 / IN12
H3 HSC3 / IN11
H2 HSC2 / IN10
XE102
Name
XE102 J2 Black
Positive Logic
Digital In / Relay Out
230VAC
25VDC
230VAC
25VDC
230VAC
25VDC
25VDC
25VDC
25VDC
N
OR
L
LOAD
N
OR
L
N
OR
L
N
OR
L
N
OR
L
N
OR
L
C6
R6
C5
R5
C4
R4
C3
R3
C2
R2
C1
R1
0V ON J1
5.2. I/O Jumpers Settings (JP1 - JP2)
JP1 Digital DC In / HSC
Positive Negative
Logic Logic
JP2 Analog In (A3 – A4)
Current Voltage
(20 mA) (10 V)
Note:
When using JP2 (A3-A4),
each channel can be
independently configured.
Default
Note: The Cscape Module Setup configuration must match the selected I/O (JP) jumper settings.
001XLE026
5.3. External DIP Switch Settings (or Jumpers Settings)
Some XLes have jumpers
to set RS-485 port
termination, though most
use DIP Switches.
The External Jumpers or
DIP Switches are used for
termination of the RS-485
ports. The XLE is shipped
un-terminated.
To terminate, select one
of the jumpers shipped
with the product and
insert it based upon the
option that is desired or,
select the switch and
configure based upon the
option that is desired.
Section 3 for the location of the External Jumpers.
Factory Use
(default – none)
(default – none)
MJ1 T
(default – none)
Factory Use
(default – none)
(default – none)
(default – none)
6 Derating
XLE102 Relay Life Expectancy
40
)
30
4
20
10
(x10
0
1 2 3 4
Contact Current (A)
__________________________________________________________________________________________________________________________________________________________________________
7/22/2009 Page 2 of 4 ECN # 958
Page 3
MAN0907-01-EN Specifications / Installation
60201004080
20
Scans
0
6
%
C
o
m
p
l
e
t
e
[
]
Constant
user documentation.
7 Analog Conditioning
Filter Constant sets the level of digital filtering according to the following chart.
Digital Filtering. The illustration above demonstrates the effect of digital filtering
It is recommended that the filter constant for the HE-XE103-10 be set to a value
of 7. This will minimize noise and jitter, improve effective resolution, and provide
adequate speed for most temperature monitor and control applications.
Linearization must be performed by the user in the ladder application code, using
26 internal %R registers per channel. The example below uses %R1-26 to
linearize one channel - %AI1. Linearization consists of the following example
steps.
7.1 Filter
1 2 3 4 5
0 7
100
90
80
70
60
50
40
30
10
0
Filter
(set with Filter Constant) on module response to a
temperature change.
7.2 Sensor Linearization
7.2.1 ES2T-250/300 Channel 1
1) 1) Load the desired linearization coefficients into a table on first scan
using a Move Constant Data block.
Registers (Real) Degrees F
R0011 -1.56518643899245e-27
R0013 +1.85504500007145e-22
R0015 -8.93939520118636e-18
R0017 +2.24997847156420e-13
R0019 -3.16779760556092e-09
R0021 +2.49133478160033e-05
R0023 -1.08497438404356e-01
R0025 +3.42114564669736e+02
2) Load %AI0001 into %R0001 as a Real.
3) Perform the Real Math Expression
4) %R3 = (((%R11*%R1+%R13)*%R1+%R15)*%R1+%R17)
5) Perform the Real Math Expression %R5 =
(((%R3*%R1+%R19)*%R1+%R21)*%R1+%R23)*%R1+%R25
6) Load %R0005 result into another register such as %R0007 to save
the temperature value.
Registers (Real)
R0031 +3.78384517359524e-28
R0033 -1.95900825431083e-23
R0035 +4.60841168052757e-19
R0037 -5.69061024051414e-15
R0039 +4.02188808100642e-11
R0041 -2.87389870540659e-07
R0043 -6.13292635022654e-03
R0045 +1.28157611098246e+02
2) Load %AI0002 into %R00051 as a Real.
3) Perform the Real Math Expression
4) %R53 = (((%R31*%R51+%R33)*%R51+%R35)*%R51+%R37)
5) Perform the Real Math Expression %R55 =
(((%R53*%R51+%R39)*%R51+%R41)*%R51+%R43)*%R51+%R45
6) Load %R00055 result into another register such as %R00057 to save the temperature
value.
7) Steps 2 though 5 can be on a single rung.
Contact Horner APG Technical Support for an example file containing the above program.
8 I/O Register Map
Registers
%I1 to %I24 Digital Inputs
%I32 Output Fault
%I25 to %I31 Reserved
%Q1 to %Q16 Digital outputs
%Q17 Clear HSC1 accumulator to 0
%Q18
%Q19 Clear HSC3 Accumulator to 0
%Q20
%Q21 to %Q32 Reserved
%AI1 to %AI4 Analog inputs
%AI5, %AI6 HSC1 Accumulator
%AI7, %AI8 HSC2 Accumulator
%AI9, %AI10 HSC3 Accumulator
%AI11, %AI12 HSC4 Accumulator
%AQ1, %AQ2 PWM1 Duty Cycle
%AQ3, %AQ4 PWM2 Duty Cycle
%AQ5, %AQ6 PWM Prescale
%AQ7, %AQ8 PWM Period
%AQ9 to %AQ14 Analog outputs
Note: Not all XLe units contain the I/O listed in this table.
9 Safety
When found on the product, the following symbols specify:
PSIG
Description
Totalizer: Clear HSC2
Quadrature 1-2: Accumulator 1 Reset to max – 1
Totalizer: Clear HSC4
Quadrature 3-4: Accumulator 3 Reset to max – 1
7) Steps 2 though 5 can be on a single rung.
Linearization must be performed by the user in the ladder application code, using
26 internal %R registers per channel. The example below uses %R31-57 to
linearize one channel - %AI2. Linearization consists of the following example
steps.
1) Load the desired linearization coefficients into a table on first scan using
a Move Constant Data block.
__________________________________________________________________________________________________________________________________________________________________________
7/22/2009 Page 3 of 4 ECN # 958
7.2.2 ESP-100 Channel 2
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or
earth) ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly
recommended to fuse the voltage measurement inputs. Be sure to locate fuses as
close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against
risk of fire and shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as a
repeated failure indicates a defective condition that will not clear by replacing the fuse.
WARNING: Only qualified electrical personnel familiar with the construction and
operation of this equipment and the hazards involved should install, adjust, operate, or
service this equipment. Read and understand this manual and other applicable
manuals in their entirety before proceeding. Failure to observe this precaution could
result in severe bodily injury or loss of life.
Warning: Electrical
Shock Hazard.
Warning: Consult
Page 4
MAN0907-01-EN Specifications / Installation
that covers panel box layout
requirements and minimum clearances, refer to the hardware manual of the
section in this
All applicable codes and standards need to be followed in the installation of
Adhere to the following safety precautions whenever any type of connection
Adhere to the follo
wing safety precautions whenever any type of connection is
Connect the safety (earth) ground on the power connector first before
their
Make connections to the module first; then connect to the circuit to be
Route power wires in a safe manner in accordance with good practice and
r personal protective equipment including safety glasses and
Ensure hands, shoes, and floor are dry before making any connection to a
Before each use, inspect all cables for breaks or cracks in the insulation.
For detailed installation and a handy checklist
controller you are using. (See the Additional References
document.)
this product.
is made to the module:
made to the module.
making any other connections.
When connecting to electric circuits or pulse-initiating equipment, open
related breakers.
Do not make connections to live power lines.
monitored.
local codes.
Wear prope
insulated gloves when making connections to power circuits.
power line.
Make sure the unit is turned OFF before making connection to terminals.
Make sure all circuits are de-energized before making connections.
Replace immediately if defective.
10 Technical Support
For assistance and manual updates, contact Technical Support at the
following locations:
North America:
Tel: 317 916-4274
Fax: 317 639-4279
Web: http://www.heapg.com
Email: techsppt@heapg.com
No part of this publication may be reproduced without the prior agreement and
written permission of Horner APG, Inc. Information in this document is subject
to change without notice.
Europe:
Tel: +353-21-4321266
Fax: +353-21-4321826
Web: http://www.horner-apg.com
Email: tech.support@horner-apg.com
__________________________________________________________________________________________________________________________________________________________________________
7/22/2009 Page 4 of 4 ECN # 958
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