Horner APG XLe, HE-XE102-14 User Manual

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Page 1

MAN0855-01-EN Specifications / Installation

[

]

001XLE002

Unscrew 4 screws located

Remove cover

Application

Memory Slot

001XLE029-R2

Jumper

NET 1

(CsCAN)

Power

DIP

1 Specifications

XLE OCS Model: HE-XE102-14

HE-XE102-14 Specifications

Digital DC Inputs

Inputs per Module

Commons per Module 1

Input Voltage Range 12 VDC / 24 VDC

Absolute Max. Voltage 35 VDC Max.

Input Impedance

Input Current Positive Logic Negative Logic Upper Threshold 0.8 mA -1.6 mA Lower Threshold 0.3 mA -2.1 mA

Max Upper Threshold 8 VDC

Min Lower Threshold 3 VDC

OFF to ON Response 1 ms ON to OFF Response 1 ms

HSC Max. Switching Rate

Outputs per Module 6 relay

Commons per Module 6

Max. Output Current per Relay 3 A at 250 VAC, resistive

Max. Total Output Current 5 A continuous

Max. Output Voltage 275 VAC , 30 VDC

Max. Switched Power 1250 VA, 150 W

Contact Isolation to XLE

Max. Voltage Drop at Rated

(Clamped @ -0.5 VDC to 12

Max. Error at 25°C reading /

ground

Current

Expected Life

(See Derating section for

chart.)

Max. Switching Rate

Type Mechanical Contact

Response Time

Number of Channels 4

Input Ranges

Input Impedance

VDC)

Nominal Resolution

%AI at 10K Ohm

Conversion Speed

ambient

Filtering

Required Power

(Steady State)

Required Power (Inrush) 30 A for 1 ms @ 24 VDC

Primary Power Range 10 – 30 VDC

Relative Humidity 5 to 95% Non-condensing

Operating Temperature

Terminal Type Screw Type, 5 mm Removable

Weight 12 oz. (340.19 g)

http://www.heapg.com/Pages/TechSupport/ProductCert.html

Clock Accuracy +/- 7 Minute/Month at 20C

Highest usable frequency for PWM output is 65 KHz.

Digital Relay Outputs

Thermistor Inputs, Medium Resolution

General Specifications

12 including 4 configurable HSC

10 kHz Totalizer/Pulse, Edges 5 kHz Frequency/Pulse, Width

One update per ladder scan plus

All channels converted once per

Using specified linearization

1-128 scan digital running average

See Compliance Table at

inputs

10 kΩ

2.5 kHz Quadrature

1000 VAC

0.5 V

No load: 5,000,000

Rated load: 100,000

300 CPM at no load

20 CPM at rated load

10 ms

10K OHMThermistor

Half Bridge

9.59K ohm pulled up to

4.8 VDC 10 Bits

15,008 counts

ladder scan

±0.5°F or ±0.3°C

in ladder program

160 Hz hash (noise) filter

filter

130 mA @ 24 VDC

0°C to +50°C

12 Digital DC Inputs

4 10k Thermistors

6 Digital Relay Outputs

2 Panel Cut-Out and Dimensions

Note: Max. panel thickness: 5 mm. Refer to the XLe/XLt User Manual for panel box information and a handy checklist of requirements.

Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm).

3.622 [92mm]

3 Ports / Connectors / Cables Note: The case of the XLe is black, but for clarity, it is shown in a lighter gray color.

To Remove Back Cover:

on the back of the unit.

CAUTION: Do not over

tighten screws when

replacing the back cover.

I/O Jumpers: (Not Shown):

I/O Jumpers (JP) are located internally. To access, remove back cover of unit.

Wiring Connectors (J1 / J2): I/O Jumpers (JP1), and External Jumpers (RS-

485) are described in the Wiring and Jumpers

section of this document.

Memory Slot:

Uses Removable Memory for data logging, screen captures, program loading and recipes.

Horner Part No.: HE-MC1 Serial Communications:

MJ1: (RS-232 / RS-485)

Use for Cscape programming and

Communications. MJ2: (RS-232 / RS-485)

Use for Application-Defined Communications.

-Defined

(RS-232 / RS-485)

Switch

MJ2

MJ1

Jumper

Power Connector

Power Up:

Connect to Earth Ground.

Apply 10 - 30 VDC.

Screen lights up.

Torque rating 4.5 – 7 Lb-In

(0.50 – 0.78 N-m)

I/O

Note – Your keypad overlay

appearance may differ.

Standard US/EU overlays

pictured here for example

CAN Connector

Use the CAN Connector when

using CsCAN network.

Torque Rating 4.5 – 7 Lb-In

(0.50 – 0.78 N-m)

I/O

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Page 2

MAN0855-01-EN Specifications / Installation

001XLE025

)

001XLE036

For I/O wiring (discrete), use the

following wire type or equivalent:

For shielded Analog I/O wiring,

following wire type or equivalent:

)

Application

The Cscape Module Setup configuration must match the

001XLE015

12-24VDC

LOAD

230VAC

LOAD

230VAC

LOAD

230VAC

Some XLes have jumpers to set

485 port termination, though

The External Jumpers or DIP

Switches are used for termination

485 ports. The XLE is

To terminate, select one of the

jumpers shipped with the product

and insert it based upon the option

that is desired or, select the switch

and configure based upon the

MJ2 Termination

MJ1 Termination

001XLE037

As seen when looki

Operation

001XLE037-R1

MJ2 Termination

MJ1 Termination

001XLE067

4 Serial Communications: MJ1: (RS-232 / RS-485) Use for Cscape programming and

MJ2: (RS-232 / RS-485) Use for Application-Defined

Communications.

-Defined Communications.

MJ1 Pins MJ2 Pins

Signal Direction Signal Direction

TXD OUT TXD OUT

RXD IN RXD IN

0 V Ground 0 V Ground

6 5*

4 3

2 1

60mA

RTS OUT TX- OUT CTS IN TX+ OUT

RX- /

TX-

RX+ /

TX+

OUT

IN / OUT RX- IN

IN / OUT RX+ IN

* +5 on XLe Rev E and later

60mA

OUT

5 Wiring and Jumpers

Wire according to the type of inputs / outputs used, and select the appropriate jumper option.

Wiring Specifications



Belden 9918, 18 AWG (0.8 mm2)



use the following wire type or

equivalent: Belden 8441, 18

AWG (0.8 mm2) or larger. For CAN wiring, use the

Belden 3084, 24 AWG (0.2 mm

Use copper conductors in field

wiring only, 60/75° C

12-24VDC

or larger.

Positive Logic vs. Negative Logic Wiring

The XLe can be wired for Positive Logic inputs or

Negative Logic inputs.

Positive Logic In Negative Logic In

Location of I/O jumpers (JP

and wiring connectors

(J1 and J2).

JP2

JP1

5.1. Wiring Examples

J1 Orange Terminal Connector

I1 IN1 I2 IN2

XE102

Name

12-24VDC

I3 IN3 I4 IN4 I5 IN5 I6 IN6 I7 IN7 I8 IN8

H1 HSC1 /IN9

0V Ground A1 Thermistor 1 A2 Thermistor 2 A3 Thermistor 3 A4 Thermistor 4 0V Ground

XE102 J1 Orange

Positive Logic In

Digital In /

Analog In

I1 I2 I3 I4 I5 I6 I7 I8

A1 A2

J2 Black Terminal Connector

C6 Relay 6 COM R6 Relay 6 NO C5 Relay 5 COM R5 Relay 5 NO C4 Relay 4 COM R4 Relay 4 NO C3 Relay 3 COM R3 Relay 3 NO C2 Relay 2 COM R2 Relay 2 NO C1 Relay 1 COM R1 Relay 1 NO H4 HSC4 / IN12 H3 HSC3 / IN11 H2 HSC2 / IN10

XE102

Name

XE102 J2 Black

Positive Logic

Digital In / Relay Out

230VAC 25VDC

25VDC

LOAD

0V ON J1

5.2 I/O Jumpers Settings (JP1)

JP1 Digital DC In / HSC

Positive Negative

Logic Logic

Note:

selected I/O (JP) jumper settings.

Default

001XLE026

5.3 External DIP Switch Settings (or Jumpers Settings)

RSmost use DIP Switches.

of the RSshipped un-terminated.

Section 4 for the location of the External Jumpers.

Factory Use

(default – none)

ng at the top of the XLE unit: Refer to

option that is desired.

Factory Use

(default – none)

6 Derating

)

20 10

(x10

XLE102 Relay Life Expectancy

1 2 3 4

Contact Current (A)

C6 R6 C5 R5 C4 R4 C3 R3 C2 R2 C1 R1

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MAN0855-01-EN Specifications / Installation

Substitution of components may impair suitability for Class

60201004080

Scans

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Constant

7 Analog Conditioning

7.1 Filter

Filter Constant sets the level of digital filtering according to the following chart.

1 2 3 4 5

0 7

Filter

100

90 80 70 60 50 40 30

Digital Filtering. The illustration above demonstrates the effect of digital

filtering (set with Filter Constant) on module response to a temperature change.

It is recommended that the filter constant for the HE-XE102-14 be set to a value of 7. This will minimize noise and jitter, improve effective resolution, and provide adequate speed for most temperature monitor and control applications.

7.2 Thermistor Linearization

Thermistors are measured using a half-bridge circuit that exhibits variable resolution and the associated increased measurement range.

Temperature, degrees C Resolution, degrees C

-55 1.05

-35 0.36

-15 0.17 5 0.11

25 0.1 45 0.13 65 0.22

85 0.30 105 0.55 125 0.85 145 1.35

Best resolution is at 25°C, 77°F. With a constant 0 .1°C resolution circuit, the measurement range would only extend from –26°C to +76°C.

Linearization must be performed by the user in the ladder application code, using 26 internal %R registers per channel. The example below uses %R126 to linearize one channel - %AI1. Linearization consists of the following example steps.

1) Load the desired linearization coefficients into a table on First Scan using a Move Constant Data block.

Registers (Real) Degrees C Degrees F

R0011 -1.94454e-028 -3.50017e-028 R0013 2.40268e-023 4.32483e-023 R0015 -1.24101e-018 -2.23381e-018 R0017 3.46655e-014 6.23979e-014 R0019 -5.69403e-010 -1.02493e-009 R0021 5.62368e-006 1.01226e-005 R0023 -0.0353121 -0.0635617 R0025 163.878 326.981

2) Load %AI0001 into %R0001 as a Real.

3) Perform the Real Math Expression

4) %R3 = (((%R11*%R1+%R13)*%R1+%R15)*%R1+%R17)

5) Perform the Real Math Expression %R5 = (((%R3*%R1+%R19)*%R1+%R21)*%R1+%R23)*%R1+%R25

6) Load %R0005 result into another register such as %R0007 to save the temperature value.

7) Steps 2 though 5 can be on a single rung.

7.3 Thermistor types

The HE-XE102-14 with the given example ladder code supports Kele Engineering Precon Type III, 10 KΩ thermistors. It also directly supports the following 10 KΩ (Beta=3574) thermistors from Yellow Springs Instruments (YSI).

44006 46006 44106 46031 44406 46041 44031 44907 45006 44908

8 I/O Register Map

9 Safety

When found on the product, the following symbols specify:

This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations only

WARNING – EXPLOSION HAZARD – I, Division 2 AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1, DIVISION 2

WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous. AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX.

WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections.

WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.

WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards.

WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse.

WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

Registers

Description

%I1 to %I24 Digital Inputs

%I32 Output Fault

%I25 to %I31 Reserved

%Q1 to %Q16 Digital outputs

%Q17 Clear HSC1 accumulator to 0 %Q18

Quadrature 1-2: Accumulator 1 Reset to max – 1

Totalizer: Clear HSC2

%Q19 Clear HSC3 Accumulator to 0 %Q20

Quadrature 3-4: Accumulator 3 Reset to max – 1

Totalizer: Clear HSC4

%Q21 to %Q32 Reserved

%AI1 to %AI4 Analog inputs

%AI5, %AI6 HSC1 Accumulator %AI7, %AI8 HSC2 Accumulator

%AI9, %AI10 HSC3 Accumulator

%AI11, %AI12 HSC4 Accumulator

%AQ1, %AQ2 PWM1 Duty Cycle %AQ3, %AQ4 PWM2 Duty Cycle %AQ5, %AQ6 PWM Prescale %AQ7, %AQ8 PWM Period

%AQ9 to %AQ14 Analog outputs

Note: Not all XLe units contain the I/O listed in this table.

Warning: Electrical

Shock Hazard.

Warning: Consult user documentation.

The expression rung may be copied, substituting %AI0002 and %R00011 for %AI0001 and %R0007, and used to linearize the second channel. Contact Horner APG Technical Support for an example file containing the above program.

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Page 4

MAN0855-01-EN Specifications / Installation

All applicable codes and standards need to be followed in the

Adhere to the following safety precautions whenever any type of

ety (earth) ground on the power connector first before

initiating equipment, open

to the module first; then connect to the circuit to be

Route power wires in a safe manner in accordance with good practice

Wear proper personal protective equipment including safety glasses

dry before making any connection

Make sure the unit is turned OFF before making connection to

Before each use, inspect all cables for breaks or cracks in the

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause undesired operation.

 installation of this product.  connection is made to the module:

 Connect the saf making any other connections.  When connecting to electric circuits or pulsetheir related breakers.

 Do not make connections to live power lines.  Make connections

monitored.  and local codes.  and insulated gloves when making connections to power circuits.  Ensure hands, shoes, and floors are to a power line.  terminals.

 Make sure all circuits are de-energized before making connections. 

insulation. Replace immediately if defective.

• Use Copper Conductors in Field Wiring Only, 60/75° C.

10 Technical Support

For assistance and manual updates, contact Technical Support at the following locations:

North America:

Tel: 317 916-4274 Fax: 317 639-4279 Web: http://www.heapg.com Email: techsppt@heapg.com

"WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE

THE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay PCJ

Cover / case & base: Mitsubishi engineering Plastics Corp.

Sealing Material: Kishimoto 4616-50K (I part epoxy resin)

It is recommended to periodically inspect the relay for any

degradation of properties and replace if degradation is found

No part of this publication may be reproduced without the prior agreement and written permission

of Horner APG, Inc. Information in this document is subject to change without notice.

Europe:

Tel: +353-21-4321266 Fax: +353-21-4321826 Web: http://www.horner-apg.com Email: tech.support@horner-apg.com

5010GN6-30 or 5010GN6-30 M8 (PBT)

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7/22/2009 Page 4 of 4 ECN # 956