MAN0885-04-EN Specifications / Installation
6 Digital Relay Outputs
1 Specifications
HE-XL102 / HE-XL1M2 / HEXT350C112 / HEXT280C112
XL6/XL6M/XL6e OCS Models
Specifications
Digital DC Inputs
Inputs per Module
Commons per Module 1
Input Voltage Range 12 VDC / 24 VDC
Absolute Max. Voltage 35 VDC Max.
Input Impedance
Input Current Positive Logic Negative Logic
Upper Threshold 0.8 mA -1.6 mA
Lower Threshold 0.3 mA -2.1 mA
Max Upper Threshold 8 VDC
Min Lower Threshold 3 VDC
OFF to ON Response 1 ms
ON to OFF Response 1 ms
HSC Max. Switching Rate
Outputs per Module 6 relay
Commons per Module 6
Max. Output Current per Relay 3 A at 250 VAC, resistive
Max. Total Output Current 5 A continuous
Max. Output Voltage 275 VAC , 30 VDC
Max. Switched Power 1250 VA, 150 W
Contact Isolation to XL6
Max. Voltage Drop at Rated
Expected Life
(See Derating section for
Max. Switching Rate
Response Time
Number of Channels 4
Input Ranges
Safe input voltage range -0.5 V to +12V
Input Impedance
(Clamped @ -0.5 VDC to 12
VDC)
Nominal Resolution 10 Bits
%AI full scale 32,000 counts
Max. Over-Current 35 mA
Conversion Speed
Max. Error at 25°C
(excluding zero)
*can be made tighter (~0.25%)
by adjusting the digital filter
setting to 3.
Additional error for
temperatures other than 25°C
Filtering
Note: Highest usable frequency for PWM output is 65 KHz
Digital Relay Outputs
ground
Current
chart.)
Type Mechanical Contact
Analog Inputs, Medium Resolution
12 including 4 configurable
HSC inputs
10 kΩ
10 kHz Totalizer/Pulse,
Edges
5 kHz Frequency/Pulse,
Width
2.5 kHz Quadrature
1000 VAC
0.5 V
No load: 5,000,000
Rated load: 100,000
300 CPM at no load
20 CPM at rated load
One update per ladder scan
plus 10 ms
0 - 10 VDC
0 – 20 mA
4 – 20 mA
Current
Mode:
100 Ω
All channels converted once
per ladder scan
4-20 mA 1.00%
0-20 mA 1.00%
0-10 VDC 1.50%*
TBD
160 Hz hash (noise) filter
1-128 scan digital running
average filter
4 Analog Inputs (Medium Resolution)
Voltage
Mode:
500 k Ω
HE-XL1E2 / HEXT351C112
12 Digital DC Inputs
Required Power
(Steady State)
Required Power
(Inrush)
Primary Power Range 10 – 30 VDC
Relative Humidity 5 to 95% Non-condensing
Clock Accuracy
Operating Temperature
Terminal Type Screw Type, 5 mm Removable
Weight 26.5 oz. (.751 kg)
CE
UL
Display Type 5.7” QVGA TFT
Display Size 5.7”
Display Screen
Dimension
Display Memory 2.75 MB
Display Life Minimum 40000 hours (50% brightness, 25 deg C)
User Keys 5 user-defined Function keys and a System Key
Screens supported 1023
Colors 32768/ 16 shade Grey scale (XL6M models only)
Serial Ports 2 Serial Ports – RS232 & RS485
Ethernet 10/100-Mbps (XL6e models only)
USB
Removable Media
Smartstix Remote IO modules communicating on CAN
USA: http://www.heapg.com/Pages/TechSupport/ProductCert.html
Europe: http://www.horner-apg.com/en/support/certification.aspx
USB Networking Port for communication with PCs, flash device connectivity
Removable Media for upto 2 GB of storage for programs, data logging or
HE-XL102 / HE-XL1E2 / HE-XL1M2
General Specifications
500 mA @ 24 VDC
30 A for 1 ms @ 24 VDC – DC Switched
2.5 A for 4 ms @ 24 VDC - AC Switched
+/- 35 ppm maximum at 25° C
(+/- 1.53 Minutes per Month)
-10°C to +60°C
320 x 240
Connectivity
and programming Port
screen capture
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3/2/2010 Page 1 of 6 #1037
MAN0885-04-EN Specifications / Installation
Caution: Do
not
force the OCS into the panel cutout.
001XLQX007
6.875”
001OCS003-R1
2 Installation
1. Prior to mounting, observe requirements for the panel layout design
and spacing/clearances in the OCS XL6 Series Manual (MAN0883).
2. Cut the host panel.
3. Insert the OCS through the panel cutout (from the front). The gasket
material needs to be between the host panel and the OCS.
An incorrectly sized panel cutout can damage the
4. Install and tighten the mounting clips (provided with the OCS) until the
gasket material forms a tight seal.
5. Connect cables as needed such as communications, programming,
power and CsCAN cables to the ports using the provided connectors.
6. Begin configuration procedures.
touch screen.
3 Panel Cut-Out and Dimensions
Refer to the XL6 User Manual (MAN0883) for panel box information and a handy checklist of requirements.
Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm).
Note: Max. panel thickness: 5 mm
R .125” [3 mm] TYP.
5.156”
[131mm]
RADIUS CORNERS
WHEN REQUIRING
DUST OR WATER
TIGHT SEAL PER
NEMA 4, 4X OR 12
[175mm]
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3/2/2010 Page 2 of 6 #1037
MAN0885-04-EN Specifications / Installation
Remove cover.
CAUTION:
) are located internally.
For network communication and
4 Ports and Connectors
To Remove I/O Cover:
Unscrew 4 screws located on the
cover.
screws when replacing the back
Do not over tighten
cover.
I/O Jumpers (JP
To access, remove I/O cover of unit.
Wiring Connectors (J1 / J2) and
described in the Wiring and Jumpers
USBA: For flash drive connectivity
USBB:
programming of OCS
Removable Memory: Uses
Removable Memory for data logging,
screen captures, program loading and
recipes. Horner Part No.: HE-MC1
Serial Communications: MJ1/MJ2:
(RS-232 / RS-485) Use for Cscape
programming and Application-Defined
Communications.
Ethernet: Used for Cscape
programming and Application-Defined
Communications.
I/O Jumpers:
I/O Jumpers (JP1 and JP2) are
section of this document.
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3/2/2010 Page 3 of 6 #1037
MAN0885-04-EN Specifications / Installation
As seen when looking at the side of the XL6 unit :
The DIP Switches are used for
orts. The
To terminate, select one of the DIP
Switches and configure it based upon
1
8
Off
Off
Off
1
8
1
8
4.1 Serial Communications:
MJ1: (RS-232 / RS-485) Use for Cscape programming
and Application-Defined Communications.
MJ2: (RS-232 / RS-485) Use for Application-Defined
Communications.
Pin
MJ1 Pins MJ2 Pins
Signal Direction Signal Direction
TXD OUT TXD OUT
8
RXD IN RXD IN
7
0 V Ground 0 V Ground
6
+5 60mA OUT +5 60mA OUT
5*
RTS OUT TX- OUT
4
CTS IN TX+ OUT
3
RX- / TX- IN / OUT RX- IN
2
RX+ / TX+ IN / OUT RX+ IN
1
Table - Ports and Functions
Functions Port 1 (MJ1) Port 2 (MJ2)
RS-232
Hardware Handshaking
Programming
Ladder function
controlled
Serial Downloable
Protocols
RS 485 Full duplex
X
X
X
RS485 Half duplex
MJ2 Pinouts in Half and Full Duplex Modes
Pin
Signal Direction
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
TX+ OUT
3
TX-/RX- IN/OUT
2
TX+/RX+ IN/OUT
1
MJ2 Pins
* +5V 60mA Max
MJ2 Half Duplex Mode
Pin
MJ2 Pins
Signal Direction
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
3
2
1
TX+ OUT
RX- IN
RX+ IN
* +5V 60mA Max
MJ2 Full Duplex Mode
4.2 External DIP Switch Settings
termination of the RS-485 p
XL6 is shipped un-terminated.
the option that is desired.
On
On
On
MJ1
SW1 - ON enables MJ2 RS485 port termination (121 Ohms).
OFF disables MJ2 RS485 port termination.
SW2 & SW3 - ON places MJ2 RS485 port in half-duplex mode.
OFF places MJ2 RS485 port in full-duplex mode.
SW4 - ON enables MJ1 RS485 port termination (121 Ohms).
OFF disables MJ1 RS485 port termination.
MJ2
4.3 CAN Network Port and Wiring
CAN Connector
Use the CAN Connector when using CsCAN network.
Torque rating 4.5 – 7 Lb-In
(0.50 – 0.78 N-m)
4.4 Ethernet Port
Speeds 10 BaseT Ethernet (10-Mbps)
Modes Half or Full Duplex
Auto-Negotiation Both 10/100-Mbps and Half/Full Duplex
Connector Type Shielded RJ-45
Cable Type
(Recommended)
Port Auto MDI/MDI-X
100 BaseTx Fast Ethernet (100-Mbps)
CAT5 (or better) UTP
NET1 Port Pin Assignments
Pin Signal Signal Description Direction
1 V- CAN Ground
−
2 CN_L CAN Data Low In/Out
3 SHLD Shield Ground
−
4 CN_H CAN Data High In/Out
5 NC No Connect
−
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3/2/2010 Page 4 of 6 #1037
MAN0885-04-EN Specifications / Installation
001XLE036
001XLE015
12-24VDC
H4
H2
H3
LOAD
230VAC
LOAD
LOAD
LOAD
230VAC
LOAD
230VAC
For I/O wiring (discrete), use the following wire type or
For shielded Analog I/O wiring, use the following wire type or
For CAN wiring, use the following wire type or equivalent:
001XLE017
LOOP PWR
20mA
0-10VDC
J2
001XLE025
60201004080
20
Scans
0
6
%
C
o
m
p
l
e
t
e
[
]
Constant
4.5 Power Port and Wiring
Power Connector
Power Up:
Connect to Earth Ground.
Apply 10 - 30 VDC.
Screen lights up.
Torque rating 4.5 – 7 Lb-In
(0.50 – 0.78 N-m)
Primary Power Port Pins
Pin Signal Description
1 Ground Frame Ground
2 V- Input Power Supply Ground
3 V+ Input Power Supply Voltage
5 Wiring and Jumpers
Wire according to the type of inputs / outputs used, and select the
appropriate jumper option.
equivalent: Belden 9918, 18 AWG (0.8 mm2) or larger.
equivalent: Belden 8441, 18 AWG (0.8 mm2) or larger.
Belden 3084, 24 AWG (0.2 mm2) or larger.
Use copper conductors in field wiring only, 60/75° C
Wiring Specifications
Positive Logic vs. Negative Logic Wiring
The XL6 HEXL102 can be wired for Positive Logic
inputs or Negative Logic inputs.
I1
12-24VDC
0V
I1
0V
Positive Logic In Negative Logic In
J1
JP2
JP1
Location of I/O jumpers (JP2 and JP1) and wiring
connectors
(J1 and J2).
5.1 I/O Jumpers Settings (JP1 - JP2)
JP1 Digital DC In / HSC
Positive Negative
Logic Logic
Default
Note:
The Cscape Module Setup configuration must match the selected
Note:
When using JP2 (A1-A4), each channel can be independently
I/O (JP) jumper settings.
JP2 Analog In (A1 – A4)
Current Voltage
(20 mA) (10 V)
A1
A2
A3
A4
configured.
Default
5.2 Wiring Examples
J1 Orange
Terminal
Name
Connector
I1 IN1
I2 IN2
I3 IN3
I4 IN4
I5 IN5
12-24VDC
I6 IN6
I7 IN7
I8 IN8
H1 HSC1 /IN9
0V Ground
A1 Analog IN1
A2 Analog IN2
A3 Analog IN3
A4 Analog IN4
0V Ground
Note:
Loop Power requirements are determined
by the transmitter specification.
J2 Black
Terminal
Connector
C6 Relay 6 COM
R6 Relay 6 NO
C5 Relay 5 COM
R5 Relay 5 NO
C4 Relay 4 COM
R4 Relay 4 NO
C3 Relay 3 COM
R3 Relay 3 NO
C2 Relay 2 COM
R2 Relay 2 NO
C1 Relay 1 COM
R1 Relay 1 NO
H4 HSC4 / IN12
H3 HSC3 / IN11
H2 HSC2 / IN10
Name
Digital In / Relay Out
230VAC
OR
25VDC
230VAC
OR
25VDC
230VAC
OR
25VDC
OR
25VDC
OR
25VDC
OR
25VDC
0V ON J1
6 Filter
Filter Constant sets the level of digital filtering according to the following chart.
100
1 2 3 4 5
0 7
90
80
70
60
50
40
30
10
0
Digital Filtering. The illustration above demonstrates the effect of digital filtering (set with Filter Constant)
on module response to a temperature change.
J1 Orange
Positive Logic In
Digital In /
Analog In
J2 Black
Positive Logic
N
L
LOAD
N
L
N
L
N
L
N
L
N
L
I1
I2
I3
I4
I5
I6
I7
I8
H1
0V
A1
A2
A3
A4
0V
C6
R6
C5
R5
C4
R4
C3
R3
C2
R2
C1
R1
Filter
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3/2/2010 Page 5 of 6 #1037
MAN0885-04-EN Specifications / Installation
Operation
Replace fuse with the same type and rating to provide protection against risk of fire and
Connect the safety (earth) ground on the power connector first before making any other
Wear proper personal protective equipment including safety glasses and insulated gloves when
Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if
the prior agreement and written permission of
7 Derating
40
)
30
4
20
(x10
10
8 I/O Register Map
For assistance and manual updates, contact Technical Support at the
following locations:
North America:
Tel: 317 916-4274
Fax: 317 639-4279
Web: http://www.heapg.com
Email: techsppt@heapg.com
0
1 2 3 4
Registers
%I1 to %I24 Digital Inputs
%I32 Output Fault
%I25 to %I31 Reserved
%Q1 to %Q16 Digital outputs
%Q17 Clear HSC1 accumulator to 0
%Q18
%Q19 Clear HSC3 Accumulator to 0
%Q20
%Q21 to %Q32 Reserved
%AI1 to %AI4 Analog inputs
%AI5, %AI6 HSC1 Accumulator
%AI7, %AI8 HSC2 Accumulator
%AI9, %AI10 HSC3 Accumulator
%AI11, %AI12 HSC4 Accumulator
%AQ1, %AQ2 PWM1 Duty Cycle
%AQ3, %AQ4 PWM2 Duty Cycle
%AQ5, %AQ6 PWM Prescale
%AQ7, %AQ8 PWM Period
%AQ9 to %AQ14 Analog outputs
Note: Not all XL6 units contain the I/O listed in this table.
10 Technical Support
"WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE
THE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay
Cover / case & base: Mitsubishi engineering Plastics Corp.
Sealing Material: Kishimoto 4616-50K (I part epoxy resin)
It is recommended to periodically inspect the relay for any
degradation of properties and replace if degradation is found
Relay Life Expectancy
Contact Current (A)
Description
Totalizer: Clear HSC2
Quadrature 1-2: Accumulator 1
Reset to max – 1
Totalizer: Clear HSC4
Quadrature 3-4: Accumulator 3
Reset to max – 1
Europe:
Tel: +353-21-4321266
Fax: +353-21-4321826
Web: http://www.horner-apg.com
Email: tech.support@horner-apg.com
PCJ
5010GN6-30 or 5010GN6-30 M8 (PBT)
9 Safety
When found on the product, the following symbols specify:
Warning: Electrical
Shock Hazard.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous
locations only
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been
switched off or the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT,
COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON
DANGEREUX.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground
before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended
to fuse the voltage measurement inputs. Be sure to locate fuses as close to
the source as possible.
WARNING:
shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure
indicates a defective condition that will not clear by replacing the fuse.
WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I,
Division 2.
AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT
RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1,
DIVISION 2.
WARNING - The USB parts are for operational maintenance only. Do not leave permanently
connected unless area is known to be non-hazardous.
WARNING – EXPLOSION HAZARD - BATTERIES MUST ONLY BE CHANGED IN AN AREA
KNOWN TO BE NON-HAZARDOUS
AVERTISSEMENT - RISQUE D'EXPLOSION - AFIN D'EVITER TOUT RISQUE D'EXPLOSION,
S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE CHANGER
LA BATTERIE.
WARNING - Battery May Explode If Mistreated. Do Not Recharge, Disassemble or Dispose Of In
Fire.
WARNING: Only qualified electrical personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, or service this equipment. Read
and understand this manual and other applicable manuals in their entirety before proceeding.
Failure to observe this precaution could result in severe bodily injury or loss of life.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause
undesired operation.
Warning: Consult
user documentation.
Radiated Emission Compliance: For compliance requirement, a ferrite (Horner P/N FBD006
supplied with the unit) needs to be placed on the AC/DC line with one loop.
All applicable codes and standards need to be followed in the installation of this product.
Adhere to the following safety precautions whenever any type of connection is made to the module:
connections.
When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
Do not make connections to live power lines.
Make connections to the module first; then connect to the circuit to be monitored.
Route power wires in a safe manner in accordance with good practice and local codes.
making connections to power circuits.
Ensure hands, shoes, and floors are dry before making any connection to a power line.
Make sure the unit is turned OFF before making connection to terminals.
Make sure all circuits are de-energized before making connections.
defective.
• Use Copper Conductors in Field Wiring Only, 60/75° C
No part of this publication may be reproduced without
Horner APG, Inc. Information in this document is subject to change without notice.
__________________________________________________________________________________________________________________________________________________________________
3/2/2010 Page 6 of 6 #1037
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