MAN0886-04-EN Specifications / Installation
1 Specifications
XL6/XL6M/XL6e OCS Models
HE-XL103 / HE-XL1M3 / HEXT350C113 /
HEXT280C113
HE-XL1E3 / HEXT351C113
Digital DC Inputs / 12 Digital Outputs
2 Analog Inputs (Medium Resolution)
XL6/XL6M/XL6e OCS Models
HE-XL104 / HE-XL1M4 / HEXT350C114 /
HEXT280C114
HE-XL1E4 / HEXT351C114
24 Digital DC Inputs / 16 Digital Outputs
2 Analog Inputs (Medium Resolution)
Digital DC Inputs XL103 XL104 Digital DC Outputs XL103 XL104
Inputs per Module
Commons per Module 1 Commons per Module 1
Input Voltage Range 12 VDC / 24 VDC Output Type Sourcing / 10 K Pull-Down
Absolute Max. Voltage 35 VDC Max.
Input Impedance
Input Current
Upper Threshold 0.8 mA -1.6 mA Max. Total Current
Lower Threshold 0.3 mA -2.1 mA
Max Upper Threshold 8 VDC
Min Lower Threshold 3 VDC
OFF to ON Response 1 ms Max. Inrush Current 650 mA per channel
ON to OFF Response 1 ms Min. Load None
HSC Max. Switching Rate
Analog Inputs, Medium
Resolution
Number of Channels 2 2
Input Ranges
Safe input voltage range
Input Impedance
(Clamped @ -0.5 VDC to 12
VDC)
Nominal Resolution
%AI full scale
Max. Over-Current
Conversion Speed All channels converted once per ladder scan Relative Humidity 5 to 95% Non-condensing
Max. Error at 25°C (excluding
zero)
Additional error for
temperatures other than 25°C
Filtering
Display Type 5.7” QVGA TFT
Display Size 5.7” 5.7”
Display Screen Dimension 320 x 240
Display Memory 2.75 MB
Serial Ports 2 Serial Ports – RS232 & RS485
Ethernet 10/100-Mbps (XL6e models only)
USB USB Networking Port for communication with PCs and programming Port
Removable Media Removable Media for upto 2 GB of storage for programs, data logging or screen capture
Smartstix Remote IO modules communicating on CAN
12 including 4 configurable
HSC inputs
10 kΩ
Positive Logic Negative Logic
10 kHz Totalizer/Pulse,Edges
5 kHz Frequency/Pulse,Width
2.5 kHz Quadrature
XL103 XL104
0 - 10 VDC
0 – 20 mA
4 – 20 mA
-0.5 V to +12V
Current Mode:
100 Ω
Voltage Mode:
500 k Ω
10 Bits
32,000 counts
35 mA
4-20 mA 1.00%
0-20 mA 1.00%
0-10 VDC 0.50%
TBD
160 Hz hash (noise) filter
1-128 scan digital running average filter
Clock Accuracy
Note: Highest usable frequency for PWM output is 65 KHz
configurable HSC
Specifications
24 including 4
inputs
Display Properties
Screens supported 1023
Connectivity
Outputs per Module
Absolute Max.
Voltage
Output Protection Short Circuit
Max. Output Current
per point
Max. Output Supply
Voltage
Minimum Output
Supply Voltage
Max. Voltage Drop at
Rated Current
OFF to ON Response 1 ms
ON to OFF Response 1 ms
Output
Characteristics
Required Power
(Steady State)
Required Power (Inrush)
Primary Power Range 10 – 30 VDC
Operating Temperature
Terminal Type Screw Type,5 mm Removable
CE
UL
Weight 26.5 oz. (.751 kg)
Display Life Minimum 40000 hours (50% brightness, 25 deg C)
User Keys 5 user-defined Function keys and a System Key
Colors 32768/ 16 shade Grey scale (XL6M models only)
12 including 2 configurable
PWM outputs
4 A Continuous
Current Sourcing (Pos logic)
General Specifications
30 A for 1 ms @ 24 VDC – DC Switched
2.5 A for 4 ms @ 24 VDC - AC Switched
USA:
http://www.heapg.com/Pages/TechSupport/ProductCert.html
Europe:
http://www.horner-apg.com/en/support/certification.aspx
16 including 2 configurable
PWM outputs
28 VDC Max.
0.5 A
30 VDC
10 VDC
0.25 VDC
500 mA @ 24 VDC
-10°C to +60°C
+/- 35 ppm maximum at 25° C
(+/- 1.53 Minutes per Month)
__________________________________________________________________________________________________________________________________________________________________
3/2/2010 Page 1 of 6 #1037
MAN0886-04-EN Specifications / Installation
Caution: Do
not
force the OCS into the panel cutout.
001XLQX007
6.875”
001OCS003-R1
2 Installation
1. Prior to mounting, observe requirements for the panel layout
design and spacing/clearances in the OCS XL6 Series Manual
(MAN0883).
2. Cut the host panel.
3. Insert the OCS through the panel cutout (from the front). The
gasket material needs to be between the host panel and the
OCS.
An incorrectly sized panel cutout can damage the
4. Install and tighten the mounting clips (provided with the OCS)
until the gasket material forms a tight seal.
5. Connect cables as needed such as communications,
programming, power and CsCAN cables to the ports using the
provided connectors.
6. Begin configuration procedures.
touch screen.
3 Panel Cut-Out and Dimensions
Note: Max. panel thickness: 5 mm.
Refer to the XL6 User Manual (MAN0883) for panel box information and a handy checklist of
Note: The tolerance to meet NEMA standards is ± 0.005” (0.1 mm).
5.156”
[131mm]
requirements.
R .125” [3 mm] TYP.
RADIUS CORNERS
WHEN REQUIRING
DUST OR WATER
TIGHT SEAL PER
NEMA 4, 4X OR 12
[175mm]
HE-XL1x3/ HE-XL1x4
__________________________________________________________________________________________________________________________________________________________________
3/2/2010 Page 2 of 6 #1037
MAN0886-04-EN Specifications / Installation
Remove cover.
CAUTION:
) are located internally.
For network communication and
4 Ports and Connectors
To Remove I/O Cover:
Unscrew 4 screws located on the
cover.
screws when replacing the back
Do not over tighten
cover.
I/O Jumpers (JP
To access, remove I/O cover of unit.
Wiring Connectors (J1 / J2 / J3 / J4)
and I/O Jumpers (JP1 and JP3) are
described in the Wiring and Jumpers
USBA: For flash drive connectivity
USBB:
programming of OCS
Removable Memory: Uses
Removable Memory for data logging,
screen captures, program loading and
recipes. Horner Part No.: HE-MC1
Serial Communications: MJ1/MJ2:
(RS-232 / RS-485) Use for Cscape
programming and Application-Defined
Communications.
Ethernet: Used for Cscape
programming and Application-Defined
Communications.
I/O Jumpers:
section of this document.
__________________________________________________________________________________________________________________________________________________________________
3/2/2010 Page 3 of 6 #1037
MAN0886-04-EN Specifications / Installation
As seen when looking at the side of the XL6 unit :
The DIP Switches are used for
485 ports. The
To terminate, select one of the DIP
based upon
1
8
1
8
1
8
Off
Off
Off
4.1 Serial Communications:
MJ1: (RS-232 / RS-485) Use for Cscape programming
and Application-Defined Communications.
MJ2: (RS-232 / RS-485) Use for Application-Defined
Communications.
Functions Port 1 (MJ1) Port 2 (MJ2)
RS-232
Hardware Handshaking
Programming
Ladder function
controlled
Serial Downloable
Protocols
RS 485 Full duplex
RS485 Half duplex
4.2 External DIP Switch Settings
termination of the RSXL6 is shipped un-terminated.
Switches and configure it
the option that is desired.
Pin
MJ1 Pins MJ2 Pins
Signal Direction Signal Direction
TXD OUT TXD OUT
8
RXD IN RXD IN
7
0 V Ground 0 V Ground
6
+5 60mA OUT +5 60mA OUT
5*
RTS OUT TX- OUT
4
CTS IN TX+ OUT
3
RX- / TX- IN / OUT RX- IN
2
RX+ / TX+ IN / OUT RX+ IN
1
Table - Ports and Functions
X
On
On
On
X
X
MJ1
MJ2
MJ2 Pinouts in Half and Full Duplex Modes
Pin
MJ2 Pins
Signal Direction
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
TX+ OUT
3
TX-/RX- IN/OUT
2
TX+/RX+ IN/OUT
1
MJ2 Half Duplex Mode
* +5V 60mA Max
Pin
MJ2 Pins
Signal Direction
TXD OUT
8
RXD IN
7
0 V Ground
6
+5 60mA OUT
5*
TX- OUT
4
TX+ OUT
3
RX- IN
2
RX+ IN
1
MJ2 Full Duplex Mode
SW1 - ON enables MJ2 RS485 port termination (121 Ohms).
OFF disables MJ2 RS485 port termination.
SW2 & SW3 - ON places MJ2 RS485 port in half-duplex mode.
OFF places MJ2 RS485 port in full-duplex mode.
SW4 - ON enables MJ1 RS485 port termination (121 Ohms).
OFF disables MJ1 RS485 port termination.
* +5V 60mA Max
4.3 CAN Network Port and Wiring
Use the CAN Connector when using CsCAN network.
Pin Signal Signal Description Direction
1 V- CAN Ground
2 CN_L CAN Data Low In/Out
3 SHLD Shield Ground
4 CN_H CAN Data High In/Out
5 NC No Connect
__________________________________________________________________________________________________________________________________________________________________
3/2/2010 Page 4 of 6 #1037
NET1 Port Pin Assignments
CAN Connector
Torque rating 4.5 – 7 Lb-In
(0.50 – 0.78 N-m)
−
−
−
4.4 Ethernet Port
Speeds 10 BaseT Ethernet (10-Mbps)
Modes Half or Full Duplex
Auto-Negotiation Both 10/100-Mbps and Half/Full Duplex
Connector Type Shielded RJ-45
Cable Type
(Recommended)
Port Auto MDI/MDI-X
100 BaseTx Fast Ethernet (100-Mbps)
CAT5 (or better) UTP
MAN0886-04-EN Specifications / Installation
001XLE036
Location of I/O jumpers (JP)
AWG (0.8 mm
For shielded Analog I/O wiring,
AWG (0.8 mm
following wire type or equivalent:
)
wiring only,
Loop Power requirements
JP3
001XLE043-R1
001XLE046
LOOP
20mA
0-10VDC
A1
A2
H2
H3
H4
J2
J3
JP3
JP1
001XLE005-R1
J4
Q10
Q11
Q12
V+
0V
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
10 - 30VDC
001XLE024
I13
I14
I15
I16
I22
I23
I24
I17
I18
I19
I20
I21
001XLE047
4.5 Power Port and Wiring
Primary Power Port Pins
Pin Signal Description
1 Ground Frame Ground
2 V- Input Power Supply Ground
3 V+ Input Power Supply Voltage
5 Wiring and Jumpers
• Wire according to the type of inputs / outputs used and
select the appropriate jumper option.
Wiring Specifications
•
For I/O wiring (discrete), use
the following wire type or
equivalent: Belden 9918, 18
use the following wire type or
equivalent: Belden 8441, 18
For CAN wiring, use the
Belden 3084, 24 AWG (0.2 mm
or larger.
Use copper conductors in field
The XL6 can be wired for Positive Logic inputs or
12-24VDC
5.1 I/O Jumpers Settings (JP1 – JP3)
Note: The Cscape Module Setup configuration must match the
Positive Logic
Default
CURRENT OR VOLTAGE INPUTS
A1
A2
and wiring connectors
2
) or larger.
(J1 – J4).
2
) or larger.
J1
2
60/75° C
Positive Logic vs. Negative Logic Wiring
Negative Logic inputs.
I1
0V
Positive Logic In Negative Logic In
selected I/O (JP) jumper settings.
JP1 Digital DC Inputs
Negative Logic
20mA 10VDC
A1
A2
Note:
When using JP3 (A1-A2),
1122
3344
each channel can be
independently configured.
I1
0V
5.2 Wiring Examples
J1
Orange
XL103 / XL104
Name
I1 IN1
I2 IN2
I3 IN3
I4 IN4
I5 IN5
I6 IN6
I7 IN7
I8 IN8
H1 HSC1 / IN9
H2 HSC2 / IN10
H3 HSC3 / IN11
H4 HSC4 / IN12
A1 Analog IN1
A2 Analog IN2
0V Ground
J2 Black XL103 XL104
0V Ground
V+ V+ *
NC No Connect OUT13
Q12 OUT12
Q11 OUT11
Q10 OUT10
Q9 OUT9
Q8 OUT8
Q7 OUT7
Q6 OUT6
Q5 OUT5
Q4 OUT4
Q3 OUT3
Q2 OUT2 / PWM2
Q1 OUT1 / PWM1
V+* Supply for Sourcing Outputs
J3
Orange
XT104
I13 IN13
I14 IN14
I15 IN15
I16 IN16
I17 IN17
I18 IN18
I19 IN19
I20 IN20
12-24VDC
I21 IN21
I22 IN22
I23 IN23
I24 IN24
0V Ground
XL103 / 104 J2 Black
Positive Logic
Digital Out
LOAD
LOAD
XL104 J3 Orange
Positive Logic
Digital In
XL103 / 104 J1 Orange
Positive Logic
Digital In
12-24VDC
PWR
Q13
J4
Orange XL104
Q16 OUT16
Q15 OUT15
Q9
Q8
Q7
Q6
Q5
Q4
Q3
Q2
Q1
0V
Q14 OUT14
I1
I2
I3
I4
I5
I6
I7
I8
H1
Note:
are determined by the
transmitter specification.
0V
XL104 J4 Orange
Positive Logic
10 - 30VDC
__________________________________________________________________________________________________________________________________________________________________
3/2/2010 Page 5 of 6 #1037
Digital Out
LOAD
LOAD
LOAD
J2
0V
V+
J4
Q16
Q15
Q14
MAN0886-04-EN Specifications / Installation
Battery May Explode If Mistreated. Do Not Recharge, Disassemble or Dispose Of In
Only qualified electrical personnel familiar with the construction and operation of this
60201004080
20
Scans
0
6
%
C
o
m
p
l
e
t
e
[
]
Constant
notice.
6 Filter
Filter Constant sets the level of digital filtering according to the following chart.
100
Digital Filtering. The illustration above demonstrates the effect of digital filtering
7 I/O Register Map
9 Technical Support
1 2 3 4 5
0 7
90
80
70
60
50
40
30
10
0
(set with Filter Constant) on module response to a temperature
change.
Registers
%I1 to %I24 Digital Inputs
%I32 Output Fault
%I25 to %I31 Reserved
%Q1 to %Q16 Digital outputs
%Q17 Clear HSC1 accumulator to 0
%Q18
%Q19 Clear HSC3 Accumulator to 0
%Q20
%Q21 to %Q32 Reserved
%AI1 to %AI4 Analog inputs
%AI5, %AI6 HSC1 Accumulator
%AI7, %AI8 HSC2 Accumulator
%AI9, %AI10 HSC3 Accumulator
%AI11, %AI12 HSC4 Accumulator
%AQ1, %AQ2 PWM1 Duty Cycle
%AQ3, %AQ4 PWM2 Duty Cycle
%AQ5, %AQ6 PWM Prescale
%AQ7, %AQ8 PWM Period
%AQ9 to %AQ14 Analog outputs
Note: Not all XL6 units contain the I/O listed in this table.
Registers PWM HSC Stepper
%AQ1
%AQ2
%AQ3
%AQ4
%AQ5
%AQ6
%AQ7
%AQ8
%Q1 Run
%I30 Ready/Done
%I31
PWM1 Duty
(32 bit)
PWM2 Duty
(32 bit)
PWM Prescale
(32 bit)
PWM Period
(32 bit)
Totalizer: Clear HSC2
Quadrature 1-2: Accumulator 1
Totalizer: Clear HSC4
Quadrature 3-4: Accumulator 3
Cycle
Cycle
Filter
Description
Reset to max – 1
Reset to max – 1
HSC1
Preset
Value
HSC2
Preset
Value
Accel Count
Decel Count
Start
Frequency
Run
Frequency
(32 bit)
Run Count
(32 bit)
(32 bit)
Error
For assistance and manual updates, contact Technical Support at the following
locations:
North America:
Tel: 317 916-4274
Fax: 317 639-4279
Web: http://www.heapg.com
Email: techsppt@heapg.com
No part of this publication may be reproduced without the prior agreement and written permission of Horner APG, Inc. Information in this document is subject to change without
Europe:
Tel: +353-21-4321266
Fax: +353-21-4321826
Web: http://www.horner-apg.com
Email: tech.support@horner-apg.com
8 Safety
When found on the product, the following symbols specify:
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous
locations only
WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been
switched off or the area is known to be non-hazardous.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT,
COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON
DANGEREUX.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth)
ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly
recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the
source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire
and shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure
indicates a defective condition that will not clear by replacing the fuse.
WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for
Class I, Division 2
AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT
RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE 1,
DIVISION 2
WARNING - The USB parts are for operational maintenance only. Do not leave permanently
connected unless area is known to be non-hazardous.
WARNING – EXPLOSION HAZARD - BATTERIES MUST ONLY BE CHANGED IN AN AREA
KNOWN TO BE NON-HAZARDOUS
AVERTISSEMENT - RISQUE D'EXPLOSION - AFIN D'EVITER TOUT RISQUE D'EXPLOSION,
S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON DANGEREUX AVANT DE
CHANGER LA BATTERIE
WARNING Fire.
WARNING:
equipment and the hazards involved should install, adjust, operate, or service this equipment.
Read and understand this manual and other applicable manuals in their entirety before
proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may
Radiated Emission Compliance: For compliance requirement, a ferrite (Horner P/N FBD006
supplied with the unit) needs to be placed on the AC/DC line with one loop.
All applicable codes and standards need to be followed in the installation of this product.
Adhere to the following safety precautions whenever any type of connection is made to the
module:
Connect the safety (earth) ground on the power connector first before making any other
connections.
When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
Do not make connections to live power lines.
Make connections to the module first; then connect to the circuit to be monitored.
Route power wires in a safe manner in accordance with good practice and local codes.
Wear proper personal protective equipment including safety glasses and insulated gloves
when making connections to power circuits.
Ensure hands, shoes, and floors are dry before making any connection to a power line.
Make sure the unit is turned OFF before making connection to terminals.
Make sure all circuits are de-energized before making connections.
Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately
if defective.
• Use Copper Conductors in Field Wiring Only, 60/75° C
Warning: Electrical
Shock Hazard.
cause undesired operation.
Warning: Consult
user documentation.
__________________________________________________________________________________________________________________________________________________________________
3/2/2010 Page 6 of 6 #1037
Loading...