Horner APG SmartStack I-O User Manual

OCS

SmartStack™Modular I/O

Expandable, Stackable I/O System for OCS

nlike conventional PLC I/O, SmartStack

U I/O modules are snapped onto the Operator Control Station (OCS) or an off-mounted base, and then stacked onto each other. They utilize a very small amount of panel space for the number of I/O provided. SmartStack modules are encased in metal or

lastic housings and meet stringent noise, vibration, and shock standards. A maximum

p of 4 modules can be stacked directly onto many OCS, and another 20 modules can be added by using the fiber optic FOX I/O System. Several OCS models can have 20 or more SmartStack modules using the FOX I/O System.

There are over 50 SmartStack I/O modules available. They include a variety of mixed I/O modules offering a combination of inputs and outputs, digital and analog, and specialty modules: High Speed Counter (1 MHz), Stepper Indexer, ASCII BASIC, and AC Power Monitoring modules.You can select from a full complement of temperature input modules (Thermocouple, RTD,Thermistor), and SmartStack communication options include Ethernet TCP/IP, DeviceNet Custom I/O configurations and modules are available at an added cost.

™

/O is not a rack-based design. SmartStack

™

Master and Slave, PROFIBUS™Master and Slave and CANopen Master.

Smar

tStack I/O

Many Ways to Expand

You have several ways to expand the number of SmartStack modules. Connecting a miniRCS via the CsCAN™port adds one more SmartStack module; networking an RCS (Remote Control Station) controller allows you to add up to 4 more SmartStack modules. If you use a FOX100 I/O Fiber Optic Expansion Module and the FOX I/O System,you can have up to 23 SmartStack modules (3 modules and the FOX100 mounted on the OCS plus 20 modules with the FOX I/O System). When using NX and Color-Touchscreen OCS models, you may connect 5 bases and have up to 20 SmartStack modules. Here is a summary of expansion options:

OCS Models Max No. of SmartStack Modules

NX, RCS, OCS110, OCS210, and OCS250 4

NX, OCS110, OCS210, or OCS250 plus RCS connected to CsCAN network 4 per OCS plus 4 per RCS

NX and Color-Touchscreen OCS using FOX I/O System 20 to 23

OCS110,

OCS210, OCS250, RCS116 or RCS250 with

FOX100 Expansion Module and FOX I/O System 23

Selection Guide

SmartStack I/O modules are available with metal or plastic housings. Contact your local Horner sales associate or the

y to learn which OCS models suppor

factor

Metal Plastic SmartStack Specialty Modules

HE800ACM200 HE-ACM200 AC Power-line Monitor. Supports connection to three CTs (5A) and three PTs (120Vac).

HE800ASC100

HE800STP100 HE-STP100 Stepper Indexer. Module generates trapezoidal motion profiles. For use with Stepper Motor Drives

HE800HSC600 HE-HSC600 High Speed Counter/PWM. Module features 8 Digital Inputs (0/5/12/24vdc, poslogic) and 8 Digital

HE800HSC601

HE-ASC100

HE-HSC601 High Speed Counter/PWM. Module features 8 Digital Inputs (0/5/12/24vdc, poslogic) and 8 Digital

Provides a variety of Power data to the OCS/RCS.

ASCII B 64K pr complex serial communications.

compatible with 5V/TTL/Line Driver inputs. Supports step frequencies up to 245KHz. Supports optional encoder f

Outputs (5-30vdc, neg logic). 1 or 2 inputs may be used as High Speed Counters, and 1 or 2 outputs

y be used as PWM Outputs.

Outputs (5-30vdc may be used as PWM Outputs. Max Freq 1 MHz.

Metal Plastic SmartStack Communication Modules

HE800ETN200 Not Available Ethernet Interface Module. Support 100baseT,TCP/IP with Ethernet Global Data Protocol. HE800DNT450 HE-DNT450 DeviceNet Master Module* HE800DNT650 HE800PBS600 HE-PBS600 PROFIBUS-DP Slave Module* HE800PBM650 HE800COM650

HE-DNT650

HE-PBM650 PROFIBUS-DP Master Module* HE-COM650

Enhanced De

ANopen Master Module*

t SmartStack modules in plastic housings.

ocessor module. Module features 1 RS-232 and 1 RS-232/RS-485 port.

ASIC copr

ogram/data memor

eedback. Capable of Relative, Absolute, and Registration (Index) moves.

pos logic).

viceNet Master Modul

es an interpr

eatur

eq 1 MHz.

Max Fr

1 or 2 inputs may be used as High Speed Counters, and 1 or 2 outputs

eted BASIC. Module may be used for datalogging,

*Configurable using Cscape™software

Compact

Rugged

Modular and

Expandable

Selection Guide

Metal Plastic SmartStack Digital Combo Modules

HE800DIQ611 HE-DIQ611 8 DC Inputs (12/24vdc, pos/neg logic), 8 DC Outputs (5/12/24vdc, 0.5A, neg logic with ESCP)

E800DIQ612 HE-DIQ612 8 DC Inputs (12/24vdc, pos/neg logic), 6 Relay Outputs (250vac, 30vdc, 3.0A)

E800DIQ616 HE-DIQ616 8 DC Inputs (12/24vdc, pos/neg logic), 8 DC Outputs (5/12/24vdc, 0.5A, pos logic with ESCP)

HE800DIQ622 HE-DIQ622 8 AC Inputs (120vac), 6 Relay Outputs (250vac, 30vdc, 3.0A)

E800DIQ624 HE-DIQ624 8 AC Inputs (120vac), 8 AC Outputs (80-250vac, 0.5A)

HE800DIQ627 HE-DIQ627 8 AC Inputs (120/240vac), 8 AC Outputs (80-250vac, 2.0A)

E800DIQ711 HE-DIQ711 16 DC Inputs (12/24vdc), 12 DC Outputs (5/12/24vdc, 0.5A neg. logic with ESCP)

HE800DIQ712 HE-DIQ712 14 DC Inputs (12/24vdc), 10 Relay Outputs (250vac, 30vdc, 3.0A)

E800DIQ716 HE-DIQ716 16 DC Inputs (12/24vdc), 12 DC Outputs (10-28vdc, 0.5A pos. logic with ESCP)

HE800DIQ722 HE-DIQ722 14 AC Inputs (120vac), 10 Relay Outputs (250vac, 30vdc, 3.0A)

HE800DIQ935 HE-DIQ935 32 DC Inputs (24vdc pos logic), 40 DC Outputs (5/12/24vdc, 50mA, neg logic)

Metal Plastic SmartStack Digital I/O Modules

HE800DIM210 HE-DIM210 8 DC Inputs (12/24vdc, pos/neg logic)

E800DIM310 HE-DIM310 16 DC Inputs (12/24vdc, pos/neg logic)

E800DIM410 HE-DIM410 32 DC Inputs (12/24vdc, pos/neg logic)

HE800DQM202 HE-DQM202 8 Relay Outputs (250vac, 30vdc, 4.0A)

HE800DQM902 HE-DQM902 20 Relay Outputs (250vac, 30vdc, 2.5A)

E800DQM306 HE-DQM306 16 DC Outputs (12/24vdc, 0.5A pos logic with ESCP)

E800DQM406 HE-DQM406 32 DC Outputs (12/24vdc, 0.5A pos logic with ESCP)

Metal Plastic SmartStack Analog Input Modules

E800ADC020 HE-ADC020 2 channel Analog Inputs, Current (0-20mA, +/-20mA)

HE800ADC120 HE-ADC120 4

E800ADC010 HE-ADC010 2 channel Analog Inputs,Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc)

HE800ADC110 HE-ADC110 4 channel Analog Inputs,Voltage (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc)

HE800ADC920 HE-ADC920 12 channel Analog Inputs (4-20mA, 0-5vdc, thermistor) ch-by-ch selectable

HE800THM000 HE-THM000 2 channel Thermocouple Inputs (J, K,T,E, C, R, S,+/-25mV, +-50mV, +/-100mV)

HE800THM100 HE-THM100 4 channel Thermocouple Inputs (J, K,T,E, C, R, S,+/-25mV, +-50mV, +/-100mV)

HE800THM200 HE-THM200 8 channel Thermocouple Inputs (J,K,T,E, C, R, S,+/-25mV, +-50mV, +/-100mV)

HE800RTD000 HE-RTD000 2 channel RTD Inputs (Pt-100, Pt-200,Pt-500, Pt-1000)

HE800RTD100 HE-RTD100 4 channel RTD Inputs (Pt-100, Pt-200,Pt-500, Pt-1000)

Metal Plastic SmartStack Analog Output Modules

HE800DAC002 HE-DAC002 2 channel Analog Outputs, Current (4-20mA)

HE800DAC102 HE-DAC102 4 channel Analog Outputs, Current (4-20mA)

HE800DAC001 HE-DAC001 2 channel Analog Outputs,Voltage (+/- 10vdc)

HE800DAC101 HE-DAC101 4 channel Analog Outputs,Voltage (+/- 10vdc)

HE800DAC106 HE-DAC106 4 channel Analog Outputs, Sourcing (0-20mA)

HE800DAC202 HE-DAC202 8 channel Analog Outputs, Current (0-20mA, +/- 10vdc) ch-by-ch selectable

Metal Plastic SmartStack Mixed Discrete and Analog Modules

HE800MIX111 HE-MIX111 2 channel Voltage (+/- vdc) Inputs,2 channel Voltage (+/-10vdc) Outputs

HE800MIX122 HE-MIX122 2 channel Current (+/- 20mA) Inputs, 2 channel Current (0-20mA) Outputs

HE800MIX126

HE800MIX211 HE-MIX211 14-bit ISOLATED, 4 channel Voltage (+/-10vdc) Inputs, 14-bit ISOLATED 2 channel Voltage (+/-10vdc) Outputs

HE800MIX901 HE-MIX901 8 DC Inputs (12/24vdc), 8 DC Outputs (12/24vdc, 0.5A pos. logic with ESCP) and 4 channels Analog

HE800MIX902 HE-MIX902 8 DC Inputs (12/24vdc), 8 DC Outputs (12/24vdc, 0.5A pos. logic with ESCP) and 4 channels Analog

HE800MIX906 HE-MIX906 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc,0.5A pos. logic with ESCP) and 4 channels Analog

HE800MIX912 HE-MIX912 8 DC Inputs (12/24vdc), 8 DC Outputs (12/24vdc,0.5A pos. logic with ESCP) and 4 ISOLATED (1000V)

HE800MIX963

HE-MIX126 12-bit, 2 channel Curr

HE-MIX963

Metal Plastic SmartStack I/O Expansion Module

Available SmartStack I/O Expansion Module. Interfaces to fiber optic FOX I/O System.

Not

X100

HE800FO

ecommended for pushbutton/pilot light duty.

channel Analog Inputs, C

Inputs, voltage (+/-10vdc), 12 bit; 2 channels Analog Outputs, voltage (+/- 10vdc)

ent (0-20ma,

cur

Inputs,

Inputs, current (0-20ma, 4-20ma), 12 bit; 2 channels Analog Outputs, current sourcing (4-20ma)

channels Analog Inputs, current (0-20ma, 4-20ma), 12 bit;2 channels ISOLATED (1000V) Analog Outputs, current (4-20ma)

emperature Controller I/O Board. 4 temperature Inputs (RTD/Thermocouple) selectable ch-by-ch,

T 2 channels Analog Outputs, current (4-20mA), 2 Relay Outputs (250vac, 30vdc, 10A), 2-SSR Drive Outputs

der fiber optic cables separatel

Or OCS250 models.

urrent (0-20mA, +/-20mA)

ent (0-20mA) Inputs,

4-20ma), 12 bit; 2 channels Analog Outputs, current (4-20ma)

2 channel Current sourcing (0-20mA) Outputs

. Can only be used with OCS110, OCS210, RCS116, RCS250, or

Many I/O Options

Fieldbus Networks

Ethernet Communication

Plastic SmartStack I/O

Horner APG

USA 877-665-5666 or 317-916-4274 Europe (+353) 21-4321266

.hornerOCS.com

www

Cscape, SmartStack, SmartStix, and CsCAN are registered trademarks of Horner APG, LLC.

viceNet is a r

OFIBUS-DP is a r

egistered trademark of Open DeviceNet Vendor Association (ODVA), Inc.

ed trademark of Siemens

egister

PS/24-10-05

Horner APG SmartStack I-O User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual