Horner APG HE-DIQ722 User Manual

Page 1
MAN0315-07 10 NOV 2006 PAGE 1 DIQ722
AC Input /AC Output
Module
HE800DIQ722 / HE-DIQ722*
120 VAC In, Positive Logic
This datasheet also covers products starting with IC300.
3A Relay Out
* HE- denotes plastic case.
1 SPECIFICATIONS
INPUT DIQ722
Inputs per Module 14 Input Impedance
Commons per Module 3
Input Voltage Range 120–160 VAC Minimum ON Current 1 mA. Peak Voltage 160 VAC Maximum OFF Current AC Frequency 50 / 60 Hz OFF to ON Response 50 ms. ON Voltage Level 70 VAC Min. ON to OFF Response 50 ms. OFF Voltage level 30 VAC Max.
OUTPUT DIQ722
Outputs per Module 10 relay
Commons per Module Output Type Relay Minimum Load None Coil Voltage 18–30 VDC OFF to ON Response 6 ms. Typical Contact Voltage 250 VAC / 30 VDC Max. ON to OFF Response 0.3 ms. Typical
ON Voltage drop 0.2 VDC max.
current (resistive) per channel
See Derating Chart
2
3 A
Isolation
(Channel to Ground)
Maximum Leakage
Current
Maximum Inrush Current 3 A
Isolation (Channel to Channel and
Maximum Load
Channel to Ground)
0.01 µF +10 K
1500 VDC
200 µA.
5 µA
2500 VDC
General Specifications
Required Power (Steady State) Required Power (Inrush) Negligible Terminal Type Spring Clamp, Removable Relative Humidity 5–95% Non-condensing Weight 9.5 oz. CE UL
See Compliance Table at http://www.heapg.com/Support/compliance.htm
0.17 W (7 mA @ 24 VDC) Operating Temperature
0°–60° Celsius
Information is subject to change without notice. SmartStack is a trademark of Horner APG, LLC.
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PAGE 2 10 NOV 2006 MAN0315-07 DIQ722
2 WIRING
2.1 Input / Output Connector Wiring
120VAC
5-250VAC
OR
5-30VDC
5-250VAC
OR
5-30VDC
18-30VDC
I1
L
N
LOAD
LOAD
N
L
N
L
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
I2
I3
I4
C1
Q1
Q2
Q3
Q4
Q5
C2
Q6
Q7
Q8
Q9
Q9
Q10
Q10
C3
C3
VC
V+
001DIQ013-R1
*
OCS Bottom View – Shows
I1 Input 1 I2 Input 2 I3 Input 3 I4 Input 4 C1 Common for Inputs
Q1 Output 1 Q2 Output 2 Q3 Output 3 Q4 Output 4 Q5 Output 5 C2 Common for Outputs
Q6 Output 6 Q7 Output 7 Q8 Output 8 Q9 Output 9 Q10 Output 10
*
Corresponding I/O Pin
Signal Pin
DIQ722
1,2,3,4
1,2,3,4,5
C3 Common for Outputs
6,7,8,9,10
VC Relay Coil power common,
connected to bus common
internally.
V+ Relay Coil power + 18 to
+30VDC, 90mA max.
Warning: To protect the module and associated wiring from load faults, use external (
10 A)
fuse(s) as shown. This warning affects DIQ722, Revisions C or higher.
Warning: Connecting high voltage to any I/O pin may cause high voltage to appear at other I/O
pins.
Warning: Wiring the line side of the AC source to loads connected to outputs 1 through 10 and
the neutral side of the AC source to the output common(s) would create a Negative Logic condition, which may be considered an unsafe practice.
Information is subject to change without notice. SmartStack is a trademark of Horner APG, LLC.
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MAN0315-07 10 NOV 2006 PAGE 3 DIQ722
2.2 Input Connector Wiring
I5
120VAC
L
N
L
120VAC
N
I5
I6
I6
I7
I7
I8
I8
C4
C4
I9
I9
I10
I10
I11
I11
I12
I12
I13
I13
I14
I14
C5
C5
001DIQ014
*
OCS Top View – Shows
Corresponding I/O Pin
Pin
I5 Input 5 I6 Input 6 I7 Input 7 I8 Input 8 C4 Common for
I9 Input 9 I10 Input 10 I11 Input 11 I12 Input 12 I13 Input 13 I14 Input 14
C5
*
Signal
DIQ722
Inputs 5,6,7,8
Common for
Inputs
9,10,11,12,13,14
Information is subject to change without notice. SmartStack is a trademark of Horner APG, LLC.
Page 4
PAGE 4 10 NOV 2006 MAN0315-07 DIQ722
3 INTERNAL SCHEMATIC DRAWINGS
Field
Side
I/O Connector
I1
SmartStack
IC
VCC
To Controller
I/O Connector
C2
SmartStack
+18-30V
Field Side
Q3
-
+
Q2
-
+
Q1
-
+
Specification for transient voltage suppressors (transorbs) used on output circuitry is 400 V bi-directional 400 W.
Note: Electro-mechanical relays comply with IEC1131-2.
Information is subject to change without notice. SmartStack is a trademark of Horner APG, LLC.
Page 5
MAN0315-07 10 NOV 2006 PAGE 5
y
DIQ722
4 CONFIGURATION
Note: The status of the I/O can be monitored in Cscape Software.
Preliminary configuration procedures that apply to SmartStack™ Modules are contained in the hardware manual of the controller you are using. Refer to the Additional References section in this data sheet for a listing of hardware manuals.
Selecting the I/O Map tab provides information about the I/O registers, which are assigned to a specific
SmartStack™ Module and where the module is located in the point map. The I/O Map is determined by the model number and location within the SmartStack™. The I/O Map is not
The Module Setup is used in applications where it is necessary to change the default states of the
outputs when the controller (e.g., OCS100) enters idle/stop mode. The default turns the outputs OFF when the controller enters idle/stop mode. By selecting the Module Setup tab, each output can be set to either turn ON, turn OFF or to hold the last state. Generally, most applications use the default settings.
Warning: The default turns the outputs OFF when the controller enters idle/stop mode. To
avoid injury of personnel or damages to equipment, exercise extreme caution when changing
the default setting using the Module Setup tab.
edited by the user.
5 INPUT / OUTPUT CHARACTERISTICS
0 .1(±15%) V-A
0
AMPS/CHANNEL
Derating Chart for DIQ722
4 3 2 1
0
0 10 20 30 40 50 60 °C 32 50 68 86 104 122 140 °F
Digital Input Chart
(Each group of 5)
160VAC
2 Relays 3 Rela
4 Relays
5 Relays
s
Information is subject to change without notice. SmartStack is a trademark of Horner APG, LLC.
Page 6
PAGE 6 10 NOV 2006 MAN0315-07 DIQ722
Typical Relay Life
Voltage
(Resistive)
30 VDC 600 K 250 K 125 K
125 VAC 750 K 300 K 150 K
250 VAC
No Load
1 Amp 2 Amp 3 Amp
20 Million
500 K 200 K 100 K
Load Current
The following applies to applications in which two-wire proximity switches are used as sensors for discrete
AC inputs. For these applications, an external resistor or resistor/capacitor combination must be added to
each input as shown below. The resistor provides a small current to power the proximity switch. The resistor is not required for other types of proximity switches.
120 VAC: 15 K, 2 W resistor or 0.22 µF metallized film capacitor rated for 120 VAC service in series with 470, 0.5 W resistor.
OCS
Proximity Switch
Resistor
Added
AC
Smartstack Module
Input
Common
Information is subject to change without notice. SmartStack is a trademark of Horner APG, LLC.
Page 7
MAN0315-07 10 NOV 2006 PAGE 7 DIQ722
6 INSTALLATION / SAFETY
Warning: Remove power from the OCS controller, CAN port, and any peripheral equipment
connected to this local system before adding or replacing this or any module.
Use the following wire type or equivalent:
Belden 8917
16 AWG or larger
For detailed installation and a handy checklist
that covers panel box layout requirements and minimum clearances, refer to the hardware manual of the controller you are using. (See the Additional References section in this document.).
When found on the product, the following symbols specify:
Warning: Consult user documentation.
Warning: Electrical Shock Hazard.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth)
ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly
recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire
and shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure
indicates a defective condition that will not clear by replacing the fuse.
WARNING: Only qualified electrical personnel familiar with the construction and operation of
this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
Information is subject to change without notice. SmartStack is a trademark of Horner APG, LLC.
Page 8
PAGE 8 10 NOV 2006 MAN0315-07
DIQ722
For detailed installation and a handy checklist
that covers panel box layout requirements and minimum clearances, refer to the hardware manual of the controller you are using. (See the Additional References section in this document.):
All applicable codes and standards need to be followed in the installation of this product.
For I/O wiring (discrete), use the following wire type or equivalent: Belden 9918, 18 AWG or
larger.
Adhere to the following safety precautions whenever any type of connection is made to the module.
Connect the green safety (earth) ground first before making any other connections.
When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
make connections to live power lines.
Do not
Make connections to the module first; then connect to the circuit to be monitored.
Route power wires in a safe manner in accordance with good practice and local codes.
Wear proper personal protective equipment including safety glasses and insulated gloves
when making connections to power circuits.
Ensure hands, shoes, and floor are dry before making any connection to a power line.
Make sure the unit is turned OFF before making connection to terminals. Make sure all
circuits are de-energized before making connections.
Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective.
Information is subject to change without notice. SmartStack is a trademark of Horner APG, LLC.
Page 9
MAN0315-07 10 NOV 2006 PAGE 9 DIQ722
7 ADDITIONAL REFERENCES
The following information serves as a general listing of Horner controller products and other references of
interest and their corresponding manual numbers. Visit our website listed in the Technical Support section to obtain user documentation and updates.
Note: This list is not intended for users to determine which products are appropriate for their
application; controller products differ in the features that they support. If assistance is required,
see the Technical Support section in this document.
Controller Manual Number
XLE Series (e.g., HE-XExxx) MAN0805 QX Series (e.g., HE-QXxxx) MAN0798 NX Series (e.g., HE-NXxxx) MAN0781 LX Series (e.g., LX-xxx; also covers RCS116) MAN0755 Color Touch OCS (e.g., OCSxxx) MAN0465 OCS (Operator Control Station) (e.g., OCS1xx / 2xx; Graphic
OCS250) Remote Control Station (e.g., RCS2x0) MiniOCS (e.g., HE500OCSxxx, HE500RCSxxx) MAN0305
Other Useful References
CAN Networks MAN0799 Cscape Programming and Reference MAN0313 Wiring Accessories and Spare Parts Manual MAN0347 DeviceNet™ Implementation SUP0326 Wiring Accessories and Spare Parts Manual MAN0347
MAN0227
Information is subject to change without notice. SmartStack is a trademark of Horner APG, LLC.
Page 10
PAGE 10 10 NOV 2006 MAN0315-07 DIQ722
8 TECHNICAL SUPPORT
For assistance and manual up-dates, contact Technical Support at the following locations:
North America:+
(317) 916-4274
www.heapg.com
Europe:
(+) 353-21-4321-266
www.horner-apg.com
Information is subject to change without notice. SmartStack is a trademark of Horner APG, LLC.
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