Horner APG HE800PBS600, HEPBS600 User Manual

User Manual for

Profibus DP

HE800PBM650/HEPBM650 &

HE800PBS600/HEPBS600

Master and Slave SmartStack Modules

PAGE 1 of 97

EO 09-0009

Preface MAN0575-04-EN

Profibus Modules User Manual

PREFACE

Copyright © 2001 Horner APG, LLC. 640 North Sherman Drive, Indianapolis, Indiana 46201-3899. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior agreement and written permission of Horner APG, LLC.

Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG, LLC.

Windows 95, Windows 98, Windows NT, windows 2000 and XP are registered trademarks of Microsoft Corporation.

DeviceNet is a trademark of Open DeviceNet Vendors Association (ODVA).

Profibus is a trademark of Siemens.

Cscape, CsCAN, and SmartStack are trademarks of Horner APG, LLC.

For user manual updates and technical support contact:

Horner APG

Technical Support (317) 916-4274 Technical Support +353-21-4321266

Web site www.horner-apg.com. Web-site www.horner-apg.com

(USA) Horner APG (Europe)

LIMITED WARRANTY AND LIMITATION OF LIABILITY

Horner APG, LLC. ("HE-APG") warrants to the original purchaser that the Operator Station manufactured by HE is free from defects in material and workmanship under normal use and service. The obligation of HE-APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two (2) years from the date of manufacture or eighteen (18) months from the date of installation by the original purchaser whichever occurs first, such defect to be disclosed to the satisfaction of HE-APG after examination by HE-APG of the allegedly defective part or parts. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE-APG NEITHER ASSUMES, NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE-APG, ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THE Operator Station. THIS WARRANTY SHALL NOT APPLY TO THE Operator Station OR ANY PART THEREOF, WHICH HAS BEEN SUBJECT TO ACCIDENT, NEGLIGENCE, ALTERATION, ABUSE, OR MISUSE. HE MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE. THE TERM "ORIGINAL PURCHASER", AS USED IN THIS WARRANTY, SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE Operator Station IS ORIGINALLY INSTALLED. THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES.

In no event, whether as a result of breach of contract, warranty, tort (including negligence) or otherwise, shall HE-APG or its suppliers be liable of any special, consequential, incidental or penal damages including, but not limited to, loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of capital, cost of substitute products, facilities, services or replacement power, down time costs, or claims of original purchaser's customers for such damages.

PAGE 2 of 97

EO 09-0009

Preface MAN0575-04-EN

Profibus Modules User Manual

List of Revisions

Index Date Version Chapter Revision

20-Feb-03 01 All Initial release.

9-Nov-04 02 All Rev. 2

16-Oct-06 03 All Added Cscape configuration section 3.2

10-Jun-09 04 Added Interface details.

PAGE 3 of 97

EO 09-0009

Preface MAN0575-04-EN

Profibus Modules User Manual

TABLE OF CONTENTS

PREFACE ..................................................................................................................................................... 2

LIMITED WARRANTY AND LIMITATION OF LIABILITY ............................................................................. 2

CHAPTER 1: INTRODUCTION .................................................................................................................... 6

1.1 Scope ........................................................................................................................................... 6

1.2 Introduction ................................................................................................................................... 6

1.3 Installing and Removing a SmartStack Module ........................................................................... 7

1.4 Main Functions ............................................................................................................................. 8

CHAPTER 2: SOFTWARE INSTALLATION INSTRUCTIONS ..................................................................... 9

2.1 System Requirements .................................................................................................................. 9

2.2 System Installation ....................................................................................................................... 9

CHAPTER 3: GETTING STARTED – CSCAPE CONFIGURATION .......................................................... 11

3.1 Scope ......................................................................................................................................... 11

3.2 Configuring Cscape. ................................................................................................................... 11

3.3 Configuration of a SmartStack Profibus DP Master to any Profibus DP Slave ......................... 15

3.4 Configuration of a SmartStack Profibus DP Slave to any Profibus DP Master ......................... 16

3.5 Configuration of a SmartStack DPV1 Master to any DPV1 Slave ............................................. 17

3.6 Configuration a SmartStack Profibus DPV1 Slave to any Profibus DPV1 Master ..................... 18

3.7 Verifying a Project ...................................................................................................................... 19

CHAPTER 4: CONFIGURATION OF PROFIBUS WITH HSYCON ........................................................... 21

4.1 Setting up the PROFIBUS Configuration ................................................................................... 21

4.2 GSD Files ................................................................................................................................... 21

4.3 Master ........................................................................................................................................ 22

4.4 Master Configuration .................................................................................................................. 23

4.5 PROFIBUS-DP Auto Configuration ............................................................................................ 24

4.6 Replace Master .......................................................................................................................... 24

4.7 Insert DP Slave .......................................................................................................................... 25

4.8 Slave Configuration .................................................................................................................... 26

4.9 Inserting Predefined Device – PDD ........................................................................................... 28

4.10 Replace Slave ............................................................................................................................ 29

CHAPTER 5: SETTINGS ............................................................................................................................ 32

5.1 Device Assignment .................................................................................................................... 32

5.2 Bus Parameters ......................................................................................................................... 32

5.3 Setting the Bus Parameters and Profiles ................................................................................... 33

5.4 Description of the Individual Parameters ................................................................................... 34

5.5 Rules .......................................................................................................................................... 36

CHAPTER 6: DP MASTER ......................................................................................................................... 39

6.1 Master Settings .......................................................................................................................... 39

6.2 Group Membership .................................................................................................................... 40

CHAPTER 7: DP SLAVE ............................................................................................................................ 42

7.1 Slave Settings ............................................................................................................................ 42

7.2 Parameter Data .......................................................................................................................... 44

7.3 DPV1 Parameter ........................................................................................................................ 45

7.4 Project Information ..................................................................................................................... 46

7.5 Path ............................................................................................................................................ 47

7.6 Language ................................................................................................................................... 47

7.7 Start Options .............................................................................................................................. 47

CHAPTER 8: ONLINE FUNCTIONS .......................................................................................................... 49

8.1 Downloading the Configuration .................................................................................................. 49

8.2 Firmware Download ................................................................................................................... 49

8.3 Firmware / Reset ........................................................................................................................ 50

8.4 Device Info ................................................................................................................................. 50

8.5 Automatic Network Scan ............................................................................................................ 51

8.6 Assign Slave ............................................................................................................................... 53

8.7 Assign Module ............................................................................................................................ 54

8.8 Slave with Station Address 126 ................................................................................................. 55

PAGE 4 of 97

EO 09-0009

Preface MAN0575-04-EN

Profibus Modules User Manual

8.9 Start/Stop Communication ......................................................................................................... 56

CHAPTER 9 : DIAGNOSTIC FUNCTIONS ................................................................................................ 58

9.1 Live List ...................................................................................................................................... 58

9.2 Debug Mode (PROFIBUS-DP) ................................................................................................... 58

9.3 PROFIBUS DP Device Diagnostic ............................................................................................. 59

9.4 Compare Configuration .............................................................................................................. 64

9.5 Extended DP Slave Diagnostic .................................................................................................. 65

9.6 Global State Field ....................................................................................................................... 66

9.7 Extended Device Diagnostic ...................................................................................................... 67

9.8 I/O Monitor .................................................................................................................................. 68

9.9 I/O Watch ................................................................................................................................... 68

CHAPTER 10: PROFIBUS SERVICES ...................................................................................................... 71

10.1 Setting the Slave Address .......................................................................................................... 71

10.2 Message Monitor ........................................................................................................................ 72

10.3 Message Monitor for Testing of DPV1 (Master) ......................................................................... 73

10.4 Message Monitor for Testing of DPV1 (at Slave) ....................................................................... 74

CHAPTER 11: FILE, PRINT, EXPORT, EDIT AND VIEW ......................................................................... 77

11.1 File Open .................................................................................................................................... 77

11.2 File Save and Save As ............................................................................................................... 77

11.3 File Close ................................................................................................................................... 77

11.4 Print ............................................................................................................................................ 77

11.5 DBM Export ................................................................................................................................ 78

11.6 CSV Export ................................................................................................................................. 78

11.7 PDD Export ................................................................................................................................ 81

11.8 Cut, Copy and Paste (Master) .................................................................................................... 82

11.9 Cut, Copy and Paste (Slave) ...................................................................................................... 83

11.10 Delete ......................................................................................................................................... 84

11.11 Replace ...................................................................................................................................... 84

11.12 View the Configuration ............................................................................................................... 85

11.13 Device Table .............................................................................................................................. 85

11.14 Address Table ............................................................................................................................ 86

11.15 Address Overview ...................................................................................................................... 87

11.16 Byte information Window ........................................................................................................... 87

CHAPTER 12: TOOLS ................................................................................................................................ 88

12.1 GSD Viewer ................................................................................................................................ 88

CHAPTER 13: ERROR CODES ................................................................................................................. 89

13.1 Serial Driver Error Numbers (-20… -71) .................................................................................... 89

13.2 Database Access Error Numbers (100 .. 130) ........................................................................... 90

13.3 Online Data Manager Error Numbers ........................................................................................ 91

13.4 Message Handler Error Numbers (2010….,2017) .................................................................... 92

13.5 Driver Functions Error Numbers (2501…,2512) ........................................................................ 93

13.6 Online Data Manager Subfunctions Error Numbers (8001…,8035) .......................................... 93

13.7 Data Base Functions Error Numbers (4000 .. 4098).................................................................. 94

PAGE 5 of 97

EO 09-0009

Introduction MAN0575-04-EN

Profibus DP Modules User Manual

CHAPTER 1: INTRODUCTION

1.1 Scope

This manual shows how to connect and configure the Profibus Master or Slave Smartstack Modules. HSyCon, is an easy-to-use ‘ Windows’-based configuration package for use with the SmartStack

COM range of fieldbus modules and Cscape or Cbreeze a windows based configuration package for use with the OCS/ TIU product range. The software user’s guide is contained in this manual.

A basic level of understanding of Microsoft Windows technology and operation is assumed. The manual assumes that the user is familiar with Windows 95, Windows 98, Windows NT, Windows 2000 or XP.

1.2 Introduction

The Smartstack Fieldbus module range require only three stages to become operational, these are:

1. Physical installation and connection.

2. Configuration of the fieldbus interface.

3. Configuration of Cscape / Cbreeze to map the fieldbus data.

The system is comprised of two separate software functions; the fieldbus interface software running independently in the COM module and the OCS/TIU firmware running in the main module. Data and commands are exchanged via a dual port ram interface. The configuration of the COM module is via the RS232 serial port on the module. For correct operation, the number of registers assigned in the OCS must match the number required by the Master or Slave module configuration.

The Smartstack module should be configured with the OCS/TIU first as otherwise it will be held in reset and cannot be configured.

PAGE 6 of 97

EO 09-0009

Introduction MAN0575-04-EN

Profibus DP Modules User Manual

1.3 Installing and Removing a SmartStack Module

The following section describes how to install and remove a SmartStack Module.

Caution: To function properly and avoid possible damage, do not install more than four

Smart Stack Modules per OCS, RCS, NX, QX, FOX base/hub or TIU.

Do not attempt to install or remove a SmartStack module with the units powered on.

Installing SmartStack Modules

10 Hook the tabs. Each SmartStack Module has two tabs that fit into slots located on the OCS,

RCS, FOX base or TIU. (The slots on the OCS are located on the back cover.)

11 Press the SmartStack Module into the “locked” position, making sure to align the SmartStack

Module fasteners or clip with the SmartStack receptacles on the main housing.

Removing SmartStack Modules

1. In the case of a metal Smartstack module using a flathead screwdriver, lever up the end of the SmartStack Module (opposite end to tabs) and swing the module out. In the case of a plastic Smartstack module press the button in the end of the module and swing the module out.

2. Lift out the tabs of the module.

Figure 1.1 – Installing a SmartStack Module in an OCS

PAGE 7 of 97

EO 09-0009

Introduction MAN0575-04-EN

Profibus DP Modules User Manual

1.4 Main Functions

The main functions of the HsyCon System Configurator are:

• Configuration of the complete Fieldbus range with one package.

• Standardised configuration files – allows use of protocol specific standardised configuration files.

• Diagnostic tool – upon configuration download the software may be switched into diagnostic

mode.

Signal LED Colour State Definition RDY Yellow On COM Ready Cyclical flashing Bootstrap loader active Non cyclical flashing Hardware or system error. Off Hardware error. RUN Green On Communication running. Non cyclical flashing Parameter error. Off Communications stopped. ERR Red On Error on communications line. Off No error. STA Yellow On Master: Hold Token. Slave: Data Exchange Off Master: No Hold Token. Slave: No Data Exchange

Figure 1.1

Figure 1.1 shows the onboard LED Status definitions for the PBM650/PBS600

PAGE 8 of 97

EO 09-0009

Installation MAN0575-04-EN

Profibus Modules User Manual

CHAPTER 2: SOFTWARE INSTALLATION INSTRUCTIONS

2.1 System Requirements

PC with 486-, Pentium processor or higher.

Windows 95/98/ME, Windows NT/2000/XP.

Free disk space: 30 - 80 Mbytes.

CD ROM drive.

RAM: min. 16 Mbytes.

Graphic resolution: min. 800 x 600 pixel.

Windows 95: Service Pack 1 or higher.

Windows NT: Service Pack 3 or higher.

Keyboard and Mouse.

2.2 System Installation

It is recommended that all application programs on the system be closed before installation begins.

Change to the Hscon/SYCON directory on the disk and start set-up

Note: Administrator privileges are required on Windows NT/2000/XP systems for installation!

Select the required language version for installation.

Figure 2.1 – language selection

Select the desired Fieldbus components to install. Click Next and the required components will be installed in the chosen destination folder.

The installation program copies the program files, GSD or EDS files and Bitmaps to the PC. Finally, the following files are entered in the system Registry.

System Dynamic Link Library’s (DLL’s)

The application

PAGE 9 of 97

EO 09-0009

Installation MAN0575-04-EN

Profibus Modules User Manual

Figure 2.2 – Component Selection

PAGE 10 of 97

EO 09-0009

Getting Started MAN0575-04-EN

Profibus Modules User Manual

CHAPTER 3: GETTING STARTED – CSCAPE CONFIGURATION

3.1 Scope

This chapter describes the procedure for configuring the DP Master and slaves. This includes configuring the Cscape section, loading GSD files, saving, downloading and assigning I/O.

3.2 Configuring Cscape.

The following describes the steps involved to setup Cscape. Attach the communications module to the appropriate OCS unit. Open Cscape. All I/O is setup through the I/O Configure Menu in Cscape:

Figure 3.1

The following window is displayed. Select the CONFIG button adjacent to the first empty slot (nearest the main unit).

Figure 3.2

Select the COMM Tab. From here select the appropriate Profibus Module and click OK.

PAGE 11 of 97

EO 09-0009

Getting Started MAN0575-04-EN

Profibus Modules User Manual

Figure 3.3

The selected module is now visibly attached to the main unit and can be configured.

Figure 3.4

Select the CONFIG button adjacent to the module. Then select the MODULE SETUP tab.

PAGE 12 of 97

EO 09-0009

Getting Started MAN0575-04-EN

Profibus Modules User Manual

Figure 3.5

Configure the Inputs and Outputs.

NOTE:

INPUTS: means data coming FROM the Network VIA the PBM/PBS Module to the OCS Registers.

OUTPUTS: means data going TO the NETWORK VIA the PBM/PBS Module from the OCS Registers.

In Figure 3.5 above, For both Inputs and Outputs, 16 %R registers are used. The OCS %R registers are retentive, general purpose, 16 bit registers.

It is VERY important that the number of registers used for both Inputs and Outputs in Cscape is identical to the number setup in the Hsycon software when setting up the PBM650 and PBS600 modules. See Figure 3.6 below.

PAGE 13 of 97

EO 09-0009

Getting Started MAN0575-04-EN

Profibus Modules User Manual

Figure 3.6

The Network Status is a block of registers 64 bits x 3 tables give status’ of each slave station.

Table 1 indicates the the configured state of the corresponding slave.

1 or On means the Slave is configured in the Master 0 or Off means the Slave is not configured in the Master

Table 2 indicates the state of each slave.

1 or On means the Slave and Master are exchanging their I/O data. 0 or Off means the Slave and Master are not exchanging their I/O data.

Table 3 indicates the diagnostic bit of each slave. (Can only be viewed in Hsycon)

1 or On means the latest received slave diagnostic data are available in the internal diagnostic buffer. 0 or Off means since the last diagnostic buffer read access of the host, no values were changed in this buffer.

PAGE 14 of 97

EO 09-0009

Getting Started MAN0575-04-EN

Profibus Modules User Manual

3.3 Configuration of a SmartStack Profibus DP Master to any Profibus DP Slave

The following describes the steps to configure a SmartStack Profibus DP Master to any Profibus DP Slave:

Action Menu in the System Configurator

Create a new project

•

Copy GSD file of the DP Slave, if the Slave is not in the

• selection list. Horner module GSD’s loaded by default.

Choose Horner DP Master and provide bus address

•

Choose DP Slave and provide bus address

•

Assign the input and output modules (*1)

•

Assign the offset addresses

•

Assign the DP Slave Parameter data, if the Slave needs

• Parameter data

Set the bus parameter Mark the Master (left Mouse click), then

•

Set device assignment if no automatic assignment has

• occurred

Save project

•

Download to the Master. Mark the Master (left Mouse click), then

•

Download to the Slave (if a Horner DP Slave). Mark the Slave (left Mouse click), then

•

Live List Mark the Master (left Mouse click), then

•

Start Debugger Mark the Master (left Mouse click), then

•

Device diagnostic Mark the Slave (left Mouse click), then

•

Stop Debugger

•

Global Diagnostic Mark the Master (left Mouse click), then

•

Transfer user data:

•

Write output, read input

File > New > PROFIBUS

File > Copy GSD

Insert > Master

Insert > Slave

Mark the Slave (left Mouse click), then

Settings > Slave Configuration

Mark the Slave (left Mouse click), then

Settings > Parameter Data

Settings > Bus Parameters

Mark the Master (left Mouse click), then

Settings > Device Assignment

File > Save

Online > Download

Online > Live List

Online > Start Debug Mode

Online > Device Diagnostic

Online > Stop Debug Mode

Online > Global State Field

Mark the Master (left Mouse click), then

Online > I/O Monitor

Figure 3.2. Steps for Configuration of a SmartStack Profibus DP Master to any Profibus DP

Slave

Note (*1): The Offset addresses assigned in the Slave configuration are always related to the DP

Master.

PAGE 15 of 97

EO 09-0009

Getting Started MAN0575-04-EN

Profibus Modules User Manual

3.4 Configuration of a SmartStack Profibus DP Slave to any Profibus DP Master

The following table describes the steps to configure a SmartStack DP Slave to any DP Master:

Action Menu in the System Configurator

Create a new project

•

Choose Horner DP Master and provide bus address (*1) Insert > Master

•

Choose Horner DP Slave and provide bus address

•

Assign the input and output modules (*2)

•

Set device assignment if no automatic assignment has

• occurred

Save project

•

Download Mark the Slave (left Mouse click), then

•

Configuration diagnostic Mark the Slave (left Mouse click), then

•

Configuration diagnostic Mark the Slave (left Mouse click), then

•

Transfer user data:

•

Write output, read input

File > New > PROFIBUS

Insert > Slave

Mark the Slave (left Mouse click), then

Settings > Slave Configuration

Mark the Slave (left Mouse click), then

Settings > Device Assignment

File > Save

Online > Download

Online > Extended Device Diagnostic > SPC3CTRL Slave Config

Online > Extended Device Diagnostic > SPC3CTRL Master Config

Mark the Slave (left Mouse click), then

Online > I/O Monitor

Figure 3.3. Steps for Configuration of a SmartStack Profibus DP Slave to any Profibus DP

Master

Note (*1): Insert a SmartStack DP Master. This Master is a placeholder and it is not necessary to

match the connected Master.

Note (*2): The Offset addresses assigned in the Slave configuration are always related to the DP Master.

PAGE 16 of 97

EO 09-0009

Getting Started MAN0575-04-EN

Profibus Modules User Manual

3.5 Configuration of a SmartStack DPV1 Master to any DPV1 Slave

The following describes the steps to configure a SmartStack Profibus DPV1 Master to any Profibus DPV1 Slave :

Action Menu in the System Configurator

Create a new project

•

Choose Horner DPV1 Master and

• provide bus address

Choose Horner DPV1 Slave and provide

• bus address

Set DPV1 parameter Mark the Slave (left Mouse click), then

•

Set DPV1 buffer size (if connecting to

• Horner DPV1 Slave.

Set the bus parameter Mark the Master (left Mouse click), then

•

Set device assignment for the Master if

• no automatic assignment has occurred

Set device assignment for the Slave if no

• automatic assignment has occurred (if connecting to a Horner Slave).

Save project

•

Download to the Master Mark the Master (left Mouse click), then

•

Download to the Slave Mark the Slave (left Mouse click), then

•

Live List Mark the Master (left Mouse click), then

•

Transfer user data:

•

Read and write data

File > New > PROFIBUS

Insert > Master

Insert > Slave

Settings > Slave Configuration

DPV1 Parameter data

Mark the Slave (left Mouse click), then

Settings > Slave Settings

Settings > Bus Parameters

Mark the Master (left Mouse click), then

Settings > Device Assignment

Mark the Slave (left Mouse click), then

Settings > Device Assignment

File > Save

Online > Download

Online > Live List

Mark the Master (left Mouse click), then

Online > Message Monitor

Mark the Slave (left Mouse click), then

Online > Message Monitor

Table 1: Steps for Configuration of Profibus DPV1 Master to any Profibus DPV1 Slave.

Note (*1): If connecting to anything other than a Horner Slave then see the Slave manual for

configuration help.

PAGE 17 of 97

EO 09-0009

Getting Started MAN0575-04-EN

Profibus Modules User Manual

3.6 Configuration a SmartStack Profibus DPV1 Slave to any Profibus DPV1 Master

The following table describes the steps to configure a SmartStack Profibus DPV1 Slave to any Profibus DPV1 Master:

Action Menu in the System Configurator

Create a new project

•

Choose Horner DPV1 Master and provide bus address

• (*1)

Choose Horner DPV1 Slave and provide bus address

•

Set DPV1 parameter Mark the Slave (left Mouse click), then

•

Set DPV1 buffer size Mark the Slave (left Mouse click), then

•

Set device assignment if no automatic assignment has

• occurred

Save project

•

Download Mark the Slave (left Mouse click), then

•

Transfer user data:

•

Read and write data

File > New > PROFIBUS

Insert > Master

Insert > Slave

Settings > Slave Configuration

DPV1 Parameter data

Settings > Slave Settings

Mark the Slave (left Mouse click), then

Settings > Device Assignment

File > Save

Online > Download

Mark the Slave (left Mouse click), then

Online > Message Monitor

Figure 3.5. Steps for Configuration a SmartStack Profibus DPV1 Slave to any Profibus DPV1

Master

Note (*1): Insert a SmartStack Profibus DPV1 Master. This Master is a placeholder and it is not

necessary to match the connected Master.

PAGE 18 of 97

EO 09-0009

Getting Started MAN0575-04-EN

Profibus Modules User Manual

3.7 Verifying a Project

The following describes the steps to configure a SmartStack Profibus DP Master as a class 2 Master:

Action Menu in the System Configurator

Create a new project

•

Choose Horner DP Master and provide bus address

•

Set the bus parameter Mark the Master (left Mouse click), then

•

Set device assignment if no automatic assignment has

• occurred

Save project

•

Download Mark the Master (left Mouse click), then

•

Live List Mark the Master (left Mouse click), then

•

Call DP class 2 function Mark the Hilscher Master (left Mouse click), then

•

File > New > PROFIBUS

Insert > Master

Settings > Bus Parameters

Mark the Master (left Mouse click), then

Settings > Device Assignment

File > Save

Online > Download

Online > Live List

Online > Message Monitor

Table 3.6: Steps for Configuration as a Class 2 Master.

Note (*1): The functions for Profibus DP class 2 are activated by messages or by the application

program.

PAGE 19 of 97

EO 09-0009

Profibus configuration MAN0575-04-EN

Profibus Modules User Manual

CHAPTER 4: CONFIGURATION OF PROFIBUS WITH HSYCON

4.1 Setting up the PROFIBUS Configuration

To create a new configuration, choose the File > New menu. This will offer a selection list of fieldbus systems. Choose PROFIBUS. If only the PROFIBUS fieldbus system is installed, the configuration window will open directly. The name of the configuration file can be allocated when the configuration is finished or with File > Save As.

4.2 GSD Files

GSD (Electronic data sheet of a device) files contain and describe the functions and characteristics of PROFIBUS devices. The abbreviation GSD means 'Gerätestammdaten' (Device Base Files). All the available GSD files together form the device database. When the program is started, the System Configurator automatically retrieves all of the GSD files stored in the GSD directory. The device names are placed into an internal list. During configuration, the device-specific data is retrieved directly from the GSD files. If a DP Slave device does not appear in the selection list, the required GSD file can be copied into the GSD directory with File > Copy GSD. Another way is to copy the GSD file into the SyCon GSD directory using Windows Explorer and then retrieve the GSD files into the GSD directory with Settings > Path and OK. The GSD files can be viewed with the Tools > GSD Viewer menu.

Figure 4.2: GSD files and bitmaps directory

SmartStack Devices: The GSD files for the SmartStack devices are included and installed.

Other Devices: The respective device manufacturer provides the GSD files for other devices.

The GSD files of many vendors are available on the PROFIBUS user organisation home page.

http://www.profibus.com

Note: GSD files are only used for PROFIBUS-DP.

The GSD directory is adjustable. In order to alter the directory from a previous setting in another directory, use the Settings > Path menu. All GSD files must be placed in this directory.

PAGE 21 of 97

EO 09-0009

Profibus configuration MAN0575-04-EN

Profibus Modules User Manual

4.3 Master

In order to insert a (SmartStack) Master into the configuration, choose the Insert > Master menu, this will open the selection window, or click on the symbol:

Symbol

Insert > Master

Table 2: Symbol Insert > Master

The mouse pointer automatically changes into the Insert Master pointer.

Mouse pointer

Insert Master

Table 3: Mouse pointer insert Master

Click on the position where the Master is to be inserted. The dialog box, from which one or more Masters can be chosen, opens. The following types of Masters may be selected:

PROFIBUS Combi Master (PROFIBUS-FMS and PROFIBUS-DP) PB

PROFIBUS-DP Master DPM

Table 4: Selectable Master types

Figure 1: Insert > Master

In this window select the required Master by clicking on it in the Available Masters list and then click the Add button to put the Master to Selected Masters. With OK confirm the selection and the Master will be insert. This example shows a HE800PBM650-001 that is inserted with the Station address 0 and the Master0. Note for SmartStack masters only COMDPM and COMPB are valid.

PAGE 22 of 97

EO 09-0009

Profibus configuration MAN0575-04-EN

Profibus Modules User Manual

4.4 Master Configuration

The Master-specific configuration is carried out in the following window. Set the focus on the Master (left mouse click) and then select the Settings > Master Configuration menu or double click on the symbol of the Master to be configured, the following window will open.

Figure 2: Settings > Master Configuration

The following can be set in this Master Configuration window:

• A (symbolic) Description of the Master

• The Station address of the Master

• Selection of the Master as the Actual Master (for example as the download target)

The following parameters may be set for PROFIBUS-DP:

• Open the DP Master Settings window

• Activate or deactivate the automatic addressing (Auto addressing) for this DP Master.

PAGE 23 of 97

EO 09-0009

Profibus configuration MAN0575-04-EN

Profibus Modules User Manual

4.5 PROFIBUS-DP Auto Configuration

The Auto Configuration can be used to configure a Slave. The parameter data cannot be retrieved from a PROFIBUS-DP Slave. Thus, if the Slave requires parameter data, it must be provided by the user. The following is the procedure for Auto Configuration:

Action Menu in the System Configurator

Create a new project

•

Copy GSD file of the DP Slave, if the Slave is not in the

• selection list

Choose Horner DP Master and provide bus address

•

Choose DP Slave and provide bus address

•

Set the bus parameter Mark the Master (left Mouse click), then

•

Set device assignment if no automatic assignment has

• occurred

File > New > PROFIBUS

File > Copy GSD

Insert > Master

Insert > Slave

Settings > Bus Parameters

Mark the Master (left Mouse click), then

Settings > Device Assignment

Save project

•

Download Mark the Master (left Mouse click), then

•

Live List Mark the Master (left Mouse click), then

•

Start Debugger Mark the Master (left Mouse click), then

•

Device diagnostic Mark the Slave (left Mouse click), then

•

Compare Configuration

•

Automatic configuration

•

Stop Debugger

•

Save project

•

Download Mark the Master (left Mouse click), then

•

Start Debugger Mark the Master (left Mouse click), then

•

Device diagnostic Mark the Slave (left Mouse click), then

•

Stop Debugger

•

File > Save

Online > Download

Online > Live List

Online > Start Debug Mode

Online > Device Diagnostic

Compare Configuration

Automatic Configuration

Online > Stop Debug Mode

File > Save

Online > Download

Online > Start Debug Mode

Online > Device Diagnostic

Online > Stop Debug Mode

Transfer user data:

•

Write output, read input

Mark the Master (left Mouse click), then

Online > I/O Monitor

Figure 4.5. Auto Configuration (PROFIBUS-DP)

4.6 Replace Master

If a Master already exists in the configuration and should be replaced for another Master, first set the focus on the Master (left mouse click on the Master) and then choose the menu Edit > Replace or

PAGE 24 of 97

EO 09-0009

Profibus configuration MAN0575-04-EN

Profibus Modules User Manual

Right mouse click on the Master and select Replace. In the newly opened window, the question appears asking if the Master should be replaced.

Figure 3: Security question replace Master

Click the Yes button, a new window opens. Replace the Master for the required one.

Figure 4: Edit > Replace Master

Select the required Master by clicking on it in the Available Masters list. Click the Add button to put the Master in the Selected Masters list. Confirm the selection by with OK and the Master will be replaced.

4.7 Insert DP Slave

To insert a PROFIBUS-DP Slave into the configuration, choose the Insert > Slave menu to open the selection window, or click on the symbol:

Symbol

Insert > Slave

Table 5: Symbol Insert > Slave

The mouse pointer automatically changes to the Insert Slave pointer:

Mouse pointer insert Slave

Table 6: Mouse pointer insert Slave

PAGE 25 of 97

EO 09-0009

Profibus configuration MAN0575-04-EN

Profibus Modules User Manual

Click on the position where the Slave is to be inserted. The dialog box, from which one or more Slaves can be selected, opens:

Figure 5: Insert > Slave

The list on the left displays all the available Slave devices whose GSD files have been put in the GSD directory. A filter can be used to limit the selection list to Slave type and Vendor (manufacturer). Further information on a Slave is shown below the selection list (Available Slaves) when it is selected (a mouse click). The Slave appears in the list Selected Slaves with a double click or with the Add button.

All devices in the right-hand list are assigned to the current Master that is also shown in this window. If the Slaves in the right-hand list are chosen, one after the other (a mouse click), then every Slave can be allocated a Station address as well as a name in the Description field. For every Slave accepted into the right-hand list, the station address count is automatically raised by one but can be overwritten by the user in the Station address field.

Note: It is permissible to choose a Slave several times. However, each Slave must possess its own (unique) station address in order to distinguish it on the network.

4.8 Slave Configuration

First click on the symbol of the Slave with the left mouse button and then choose the Settings > Slave Configuration menu or open the Slave configuration window by double clicking on the

PROFIBUS-DP Slave device. The Slave-specific configuration is carried out in this window. Here, the modules and their addresses are allocated in the process data memory in the Master

. Note that the address must agree with that in

the PC application program.

Note 1: The information of the offset addresses refers to the addressing of the data in the Master! The address information does not refer to the addressing of the data in the Slave! The Slave organises its own data addressing.

PAGE 26 of 97

EO 09-0009

Profibus configuration MAN0575-04-EN

Profibus Modules User Manual

Note 2: With the SmartStack Slave, the input or output data at the bus are taken directly into the Dual-port memory. The offset addresses refer to the Master. There are two types of Slaves. A simple Slave has a fixed data length. The data length of a modular Slave is configurable. A modular Slave can be understood as a combination of a simple Slave with a Station address.

Figure 6: Settings > Slave Configuration

The selection list (upper list) shows all possible modules of the Slave. In the case of a simple Slave, one module is shown and this is automatically copied into the configuration list (lower list). In the case of a modular Slave, the user must select the required modules and transfer these by means of a double click or transfer it using the Append Module button into the configuration list (lower list). If a module consists of several sub-modules, then each sub-module is shown in the configuration list (lower list) in a separate row. This is displayed by the number in the Slot column. The Index column shows a sequential number for sub-modules. For configuration of the modules (selection of the modules) of a Slave, proceed as follows:

Transfer all the required modules from the selection list (upper list) into the configuration list (lower list). The sequence of the modules in the configuration list (lower list) is important and must be in agreement with the Slave. Typically, the sequence follows the actual physical sequence. There are Slaves to which this rule does not apply and where first analogue modules and then digital modules must be entered, independent of their actual sequence.

In the configuration list (lower list) allocate the address of each module to the process depiction memory. The address is entered separately in the Type and Addr columns for Inputs and Outputs.

The I/O addresses can be allocated by the user or can be automatically assigned by SyCon. For this purpose Auto addressing must be activated or deactivated in the Master Configuration window:

Auto addressing activated Auto addressing deactivated

Auto addressing (by SyCon)

The addresses will be allocated beginning

Manually addressing (by the user)

The address 0 is shown in the I Addr or O

PAGE 27 of 97

EO 09-0009

Addr

Profibus configuration MAN0575-04-EN

Profibus Modules User Manual

with 0 and incremented in accordance with the entry sequence of the Slaves before downloading and can be viewed and checked in the View > Address Table.

and must be overwritten by the user.

Table 7: Auto addressing activated / deactivated

Depending on the Addressing mode, which can be set in the DP Master Settings, the addresses are either Byte or Word addresses. The DP Slaves utilise the Watchdog Control setting in order to detect communication errors to the assigned DP Master. When the DP Slave finds an interruption of an already operational communication, defined by a Watchdog time, then the Slave carries out an independent Reset and places the outputs into the secure condition.

Caution: When the monitoring by means of the Watchdog Control has been deactivated, it is possible that the outputs are not reset by the Slave, even though the communication has been interrupted.

If Activate Device in the Current Configuration is selected, the process memory for this Slave is occupied in the Master and data is exchanged. If this setting is switched off, the process memory for this Slave is occupied in the Master and no data is exchanged.

4.9 Inserting Predefined Device – PDD

In order to insert predefined devices, choose Insert > PDD. This function is used for simple copying or re-using already configured devices. Before this function can be used, a PDD Export must be carried out as described in section PDD Export.

Figure 7: Inserting predefined device – PDD (1)

Select the PDD file and then Open. The following window appears:

PAGE 28 of 97

EO 09-0009

Profibus configuration MAN0575-04-EN

Profibus Modules User Manual

Figure 8: Inserting predefined device – PDD (2)

Select the device or devices of the Found predefined devices (left-hand side), pull this over to the Selected predefined devices (right-hand side) and release the left mouse button (drag and drop).

The following picture will appear:

Figure 9: Inserting predefined device – PDD (3)

The figure shows a device with the description PC_Slave consisting of two modules with the description Module1 and Module2. Choose Ok in order to insert the device into the configuration. The station address of the device can be altered subsequently.

4.10 Replace Slave

If a Slave already exists in the configuration and should be replaced with another Slave, first set the focus on the Slave (left mouse click at the Slave) and then choose the menu Edit > Replace or right click the on the Slave and select Replace. In the new window, the question appears asking if the Slave should be replaced.

Figure 10: Security question replace Slave

PAGE 29 of 97

EO 09-0009

Profibus configuration MAN0575-04-EN

Profibus Modules User Manual

Click the Yes button a new window opens, allowing the replacement of the current Slave with another one.

Figure 11: Edit > Replace Slave

In this window, select the required Slave by clicking on it in the Available Slaves list. Clicking the Add button puts the Slave in the list Selected Slaves. With OK confirm the selection and the Slave

will be replaced.

PAGE 30 of 97

EO 09-0009

+ 67 hidden pages

Horner APG HE800PBS600, HEPBS600 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual