Horner APG HE-579ACM300 User Manual

MAN0951-02 12 May 2011 PAGE 1 HE-579ACM300
Information is subject to change without notice.
The SmartBlock ACM300 is a Power and Energy Monitor that is easy to setup, and provides a variety of advanced features, including:
3-phase Power Monitoring with three current (0-5A CTs) and voltage inputs (480V, direct connect or PTs).
CsCAN CAN network connection provides a fast flexible communication path.
SmartBlock package allows convenient mounting close to the source to be monitored
On board relay allows load shedding, alarming or other local switching.
1 SPECIFICATIONS
CURRENT INPUTS
VOLTAGE INPUTS
Conversion
True RMS
78.1K samples/sec
Conversion
True RMS
CT Input
5A Secondary
PT Input (or direct)
480V Secondary
Burden
0.2VA
Burden
2.0Mohm
Range
1 to 150% of CT Primary
Input Range
40 to 600Vac
Full Scale
150% of CT Primary
Full Scale
600Vac
Accuracy
<1% of Full Scale
Accuracy
Better than 1% full scale
RELAY OUTPUT (Form C)
Current
1A max at 30Vdc
0.5A max at 125Vac
Contact Voltage
30Vdc, Max
125Vac, Max
MEASURED DATA VALUES
Phase A RMS voltage (Va)
Watts (W)
Phase B RMS voltage (Vb)
Power Factor (PF)
Phase C RMS voltage (Vc)
Volt-Amps (VA)
Phase A RMS current (Ia)
Volt-Amps Reactive (VAR) Phase B RMS current (Ib)
Kilowatt Hour (KWhr)
Phase C RMS current (Ic)
Voltage Peak (Vpeak)
Frequency (Hz)
Current Peak (Ipeak)
GENERAL SPECIFICATIONS
Required Power (Steady State)
40mA @ 24VDC
Required Power (Inrush)
14A for 50uSec
Primary Power Range
10-30VDC
Operating Temperature
0 to +60 C
Relative Humidity
5 to 95%, Non-condensing
Measurement Rating
CAT III Max 600V
CONNECTIVITY
CAN Port
Horner CsCAN Peer-to-Peer
SmartBlock Power and Energy Monitor
HE-579ACM300
PAGE 2 12 May 2011 MAN0951-02
HE-559ACM300
Information is subject to change without notice.
2 DIMENSIONS AND INSTALLATION
Network, Power and Grounding:
A single 5 pin connector is used to make both a network connection and power input. A quality class 2 power supply should be used for this product. If the power is run with the network cable, care must be taken such that the voltage does not drop below the lower supply limit on longer runs.
A quality protective earth ground is required for safe and proper operation. The best protective earth ground is achieved by screwing the lower left grounding location into a grounded back plate. Alternately a protective earth ground can be connected to the spade lug.
Please see Horner manual MAN0799 for details on CAN wiring.
CAN Network & Power Port Pin Assignments
Pin
Signal
Signal Description
Direction
1
V-
CAN and Device
Ground - Black
!
2
CN_L
CAN Data Low - Blue
In/Out
3
SHLD
Shield Ground - None
!
4
CN_H
CAN Data High - White
In/Out
5
V+
Positive DC Voltage
Input (10-30VDC) - Red
!
4.56” (115.8mm)
4.48” (113.7mm)
2.16”
(54.8mm)
With connector
2.84”
(72.1mm)
CAN Network & Power
Connector
Torque rating 4.5 – 7 Lb-In
(0.50 – 0.78 N-m)
J1 CTs and Relay
J2 Voltage Inputs
Can and Power Connector
Network ID Selector
Status LEDs
Earth Ground Location
MAN0951-02 12 May 2011 PAGE 3 HE-579ACM300
Information is subject to change without notice.
3 WIRING
4-wire Wye or 4-wire Delta
3-wire Delta
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HE-559ACM300
Information is subject to change without notice.
4 NETWORK DATA
Consumed Digital Data – This data is sent from the controller to the SmartBlock. For typical
applications the I/O configuration setup in Cscape will automatically populate this data. For more advanced applications you may use NetPut functions to write this data. Please see the advanced programming guide MAN0880 for more details.
Bit
Description 1
Q1 default 2
Q1 override Upon module stop / timeout, if Q1 override is true, Q1 is set to Q1 default, otherwise the Q1 value is held. This override / hold polarity is consistent with OCS / Cscape usage but the reverse of the legacy analog hold / override polarity in word 5. 3
Frequency Source, Set for phase B, Clear for phase A or C 4
Frequency Source, Set for phase C, Clear for phase A or B If Clear
Always accumulate Watt-Hours
5 If Set
Do not accumulate Watt-Hours if load is under 0.005% of full scale to avoid meter creep due to slight zero errors 6
Set to report period instead of frequency in AI13 / AI14
17
Relay output, set to ON to close N.O. and open N.C contacts. 23
Set to ON to clear KWhr, set to OFF to re-enable KWhr accumulator 24
Set to ON to clear Status flags, set to OFF to re-enable Status flags
Produced Digital Data – This data is sent from the SmartBlock to the controller. Normally this data is mapped into specific registers in the I/O configuration in Cscape. For advanced applications NetGet
functions can be used to obtain this data. Since this data is broadcast to all controllers on the network additional controllers can use NetGet functions to obtain this data as well.
Bit
Name
Description I1
AEHF
Watt-Hour accumulator half full. I2
REHF
VAR-Hour accumulator half full I3
VAEHF
VA-Hour accumulator half I4
SAGA
Voltage sag on Phase A I5
SAGB
Voltage sag on Phase B I6
SAGC
Voltage sag on Phase C I7
ZXTOA
Zero Cross timeout on Phase A I8
ZXTOB
Zero Cross timeout on Phase B I9
ZXTOC
Zero Cross timeout on Phase C I10
ZXA
Zero Cross detected on Phase A I11
ZXB
Zero Cross detected on Phase B I12
ZXC
Zero Cross detected on Phase C I13
LENERGY
Reserved I14
RESET
5V supply rail under 4 volts I15
PKV
Peak voltage level exceeded I16
PKI
Peak current level exceeded I17
WFSM
Reserved I18
REVPAP
Sign changed occurred in Watt calculation I19
REVPRP
Sign changed occurred in VAR calculation I20
SEQERR
A-B-C Rotation
MAN0951-02 12 May 2011 PAGE 5 HE-579ACM300
Information is subject to change without notice.
Consumed Analog Data – This data is sent from the controller to the SmartBlock. For typical applications the I/O configuration setup in Cscape will automatically populate this data. For more
advanced applications you may use NetPut functions to write this data. Please see the advanced programming guide MAN0880 for more details.
Word
Description
Details Word 1 / 2
REAL
PT A Ratio Word 3 / 4
REAL
PT B Ratio Word 5 / 6
REAL
PT C Ratio
Voltage Input Ratio For example 120 to 480 step up enter 0.25 for 7200 to 480 step down enter 15
Word 7 / 8
REAL
CT A Ratio Word 9 / 10
REAL
CT B Ratio Word 11 / 12
REAL
CT C Ratio
Current Input Ratio For example for 5A:100A CT enter 20
Word 13 / 14
REAL
CT A Phase Shift Word 15 / 16
REAL
CT B Phase Shift Word 17 / 18
REAL
CT C Phase Shift
Phase correction for CTs Enter in degrees Min of -1.63° Lag, Max of +3.32 Lead
Word 19 / 20
REAL
Zero Cross Timeout
Seconds for zero cross alarm – max 2.5 Word 21 / 22
REAL
RMS Sag Voltage Level
Voltage Sag level in volts Word 23
UINT
Sag Half Cycles
Number of half cycles before alarm Word 24
UINT
Peak Level Half Cycles
Number of half cycles before alarm Word 25 / 26
REAL
Voltage Peak Level
Voltage level for peak alarm Word 27 / 28
REAL
Current Peak Level
Current level for peak alarm
Produced Analog Data – This data is sent from the SmartBlock to the controller. Normally this data is mapped into specific registers in the I/O configuration in Cscape. For advanced applications NetGet
functions can be used to obtain this data. Since this data is broadcast to all controllers on the network additional controllers can use NetGet functions to obtain this data as well.
Word
Function Word 1 / 2
REAL
Phase A RMS Voltage Word 3 / 4
REAL
Phase B RMS Voltage Word 5 / 6
REAL
Phase C RMS Voltage Word 7 / 8
REAL
Phase A RMS Current Word 9 / 10
REAL
Phase B RMS Current Word 11 / 12
REAL
Phase C RMS Current Word 13 / 14
REAL
Frequency Word 15 / 16
REAL
Watts Word 17 / 18
REAL
PF Power Factor Word 19 / 20
REAL
VA Volt-Amps Word 21 / 22
REAL
VAR Volt-Amps Reactive Word 23 / 24
REAL
KWhr Word 25 / 26
REAL
Voltage Peak Word 27 / 28
REAL
Current Peak
PAGE 6 12 May 2011 MAN0951-02
HE-559ACM300
Information is subject to change without notice.
5 INSTALLATION / SAFETY
Warning: Remove power from the SmartBlock, CAN port, and any peripheral equipment
connected to this local system before adding or replacing this or any module.
Use the following wire type or equivalent:
Belden 8917
16 AWG or larger
When found on the product, the following symbols specify:
WARNING: This unit should be located so that it is not accessible without the use of a tool.
WARNING: If this device is used in a way not specified by the manufacturer the safety provided
may be impaired.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse.
WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
Warning: Consult user documentation.
Warning: Electrical Shock Hazard.
Note: Protective Earth Ground. Must be
connected to the system protective earth ground for proper and safe operation
MAN0951-02 12 May 2011 PAGE 7 HE-579ACM300
Information is subject to change without notice.
6 TECHNICAL SUPPORT
For assistance and manual up-dates, contact Technical Support at the following locations:
North America:
(317) 916-4274
www.heapg.com
Europe:
(+) 353-21-4321-266
www.horner-apg.com
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