Horner APG HE559MIX977 User Manual

MAN0561-02 27 FEB 2007 PAGE 1

x

Analog I/O Module

HE559MIX977

8 Input Channels
4 Sourcing Output Channels
±5V / ±10V / 4-20mA / ±20mA

CsCAN

SmartSti

Refer to SmartStix Analog Programming Guide (MAN0703) at www.HornerOCS.com

1 SPECIFICATIONS

ANALOG IN

Number of input points

Input Ranges

Resolution

Accuracy, 25°C

Input Impedance

Register Value for

Nominal Full Scale

Number of output

points

Output Ranges

Resolution

8

±5V, ±10V DC

4-20mA, ±20mA DC

14 bits

0.1%

V: 1 Megohm

mA: 150 Ohms

±32000

ANALOG OUT

4

±5, ±10V DC

4-20mA, ±20mA DC

14 bits

Conversion Time

Isolation

Isolation Method

Additional error for

temperatures other than 25°C

Maximum Continuous

Overload

Programmable Filter Time

Constants

Filter Modes

Isolation

Isolation Method

Output Clamp

.

10ms for all

Channels

1000V DC

IEC61010-1 300V

RMS

Magnetic

0.01% / °C

±10V: 150VAC
±20mA: ±30mA,
Clamped at ±6V

0.01 to 1.28 Seconds
Running Average or

Adaptive

1000V DC

IEC61010-1 300V

RMS

Magnetic

±12V, 600Wpk

Accuracy, 25°C

Load Resistance

Max Output current, mA

mode

Required Power

(Steady State)

Required Power

(Inrush)

Storage Temperature

Atmosphere

Cooling method

Free from corrosive gases

All information subject to change without notice.

0.1%

V: 600 Min

mA: 500 Max

3 channels driving 20mA

max output loads

GENERAL

3.6W

(150ma @ 24VDC)

8A @ 24VDC for 1ms

-25° to 70° C

and excessive dust

Self-cooling

Register Value for Nominal

Full Scale

Output Characteristic

Operating Temperature

Operating and Storage

Humidity

Altitude for use

Pollution degree

Weight

±32000

Sourcing

0° to 55° C

5 to 95% Non-

condensing

Up to 2,000m

2 or lower

9 oz. (256g)

PAGE 2 27 FEB 2007 MAN0561-02

Vibration

Occasional Vibration

Frequency Acceleration Amplitude

10 ≤ f < 57 Hz

57 ≤ f ≤ 150

Hz

Frequency Acceleration Amplitude

10 ≤ f <

57 Hz

57≤ f ≤

150 Hz

Maximum shock acceleration

- 0.075 mm

9.8 m/s2 {1G} -

Continuous Vibration

- 0.035 mm

2

4.9 m/s
{0.5G}

-

Shocks

147 m/s

10 times in each direction for X,Y,Z

10 times in each direction for X,Y,Z

2

{15G}

Sweep

Count

Sweep

Count

Duration Time

Pulse Wave

Square wave impulse noise

Electrostatic Discharge

Radiated electromagnetic

field

Fast Transient

Burst Noise

2 DIMENSIONS

1.97 [49.9mm]

1.62 [41.1mm]

Severity

level

Voltage

11 ms.

Half sine wave pulse (3 times in each of X, Y, Z directions)

Noise Immunity

AC: ± 1,500VDC

DC: ± 900VDC

Voltage: 4kV (contact discharge)

27 – 500MHz, 10V/m

All power

modules

2 kV 1 kV 0.25 kV

6.61 [167.9mm]

6.95 [176.5mm]

Digital

I/Os

(Ue ≥24V)

0.18 [4.6mm]

Digital I/Os
(Ue < 24 V)
Analog I/Os

Communication I/Os

0.31

[7.9mm]

[47.5mm]

HExx9-With

Removable

Terminal

1.87

MAN0561-02 27 FEB 2007 Page 3

3 WIRING

FG

+/- 10V

+/- 10V

+/- 10V

FT
NC
NC

I2v

I2i

I4v

+/- 10V

I4i

+/-

20mA

+/-

20mA

+/-

20mA

+/-

20mA

+/- 10V

LOAD

+/- 10V

LOAD

+/- 20mA

LOAD

+/- 20mA

LOAD

C

I6v

I6i

I8v

I8i

C

Q2v

Q2i
Q4v

Q4i

C

24+
24C

FT
NC
I1v

I1i

I3v

I3i

I5v

I5i

I7v

I7i

Q1v

Q1i

Q3v

Q3i

C

C

C

*

**

Mix977
2 FG
4 FT
6 NC
8 NC

10 I2v
12 I2i
14 I4v
16 I4i
18 C
20 I6v
22 I6i
24 I8v
26 I8i
28 C
30 Q2v
32 Q2i
34 Q4v
36 Q4i
38 C

FT: Factory Test, Do Not Connect

Mix977
1 24+ *
3 24C **
5 FT
7 NC
9 I1v

11 I1i
13 C
15 I3v
17 I3i
19 I5v
21 I5i
23 C
25 I7v
27 I7i
29 Q1v
31 Q1i
33 C
35 Q3v
37 Q3i

006MIX002

C terminals are connected together internally but isolated from bus and power ci rcuits.

* and ** For CsCAN and DeviceNet versions, module power is usually derived from the CAN con ne ctor.

In that case, +24VDC and 24C are not

connected.

All information subject to change without notice.

PAGE 4 27 FEB 2007 MAN0561-02

Ω

_

4 INTERNAL WIRING

I/O Connector

Voltage

Input

SmartStack Inputs

700K

Field
Side

+

To
Controller

Current

Input

300K

Ω

150Ω

Isolated

Common

6V

I/O Connector

Voltage

Output

Field
Side

Current

Output

Isolated

Common

100Ω

SmartStack Outputs

Mode

-

+

Ω

100

Mode

<

From
Controller

MAN0561-02 27 FEB 2007 Page 5

5 Channel Mode, Programmable Filter, and Output Default Configuration

The network supplies configuration information to the HE550MIX977 in the Consumed Directed Digital
Data Words sent to the HE550MIX977. In the first word, the low 12 bits, 1 through 12, are channel mode
bits. A low mode bit selects ±10V and a high mode bit selects ±20mA. The next three bits, 13 through
15, are input digital filter time constant codes and the high bit, 16, is an adaptive filter enable bit. In the
second word, the low 12 bits are channel scale bits. A low scale bit selects ±10V or ±20mA for the
corresponding channel. A high scale bit selects ±5V or 4-20mA. The upper four bits are unused.

Bit Channel

1 AI1
2 AI2
3 AI3
4 AI4
5 AI5
6 AI6
7 AI7
8 AI8

9 AQ1
10 AQ2
11 AQ3
12 AQ4

Each analog input on the HE550MIX977 has a single pole 345Hz (461uS) cutoff high frequency noise
filter. In addition a second digital filter may be specified in the first configuration word with the following
time constants.

Bit Time Constant

15 14 13

0 0 0 10 milliseconds (Nominal hardware scan rate)
0 0 1 15 milliseconds
0 1 0 35 milliseconds
0 1 1 75 milliseconds
1 0 0 155 milliseconds
1 0 1 315 milliseconds
1 1 0 635 milliseconds
1 1 1 1.275 seconds

This digital filter is useful for applications with significant amounts of random noise. The slower time
constants, while yielding better noise suppression, take a longer time to settle after step changes and are
also sensitive to impulse noise which is treated like Gaussian noise and averaged.

Bit 16 of the first configuration word may be set to specify an adaptive filter algorithm that:

1. Responds much more quickly to large step changes at slower time constants with full filtering of low
level noise.

2. Suppresses impulse noise at the expense of slightly slower response at the shortest time constant
settings. (Approximately 10 additional milliseconds)

Note that actual system response time is network dependent.

All information subject to change without notice.

PAGE 6 27 FEB 2007 MAN0561-02

Bits 9 through 12 of the 5th configuration word control the behavior of the analog outputs when network
communication is lost. The bit to channel correspondence is the same as for the mode and scale bits. If
the corresponding bit is set, the outputs hold the last state. If the corresponding bit is cleared, the outputs
are set to the respective value supplied to the HE550MIX977 in the second four words of the Consumed
Directed Analog Data sent by the OCS. The other bits of the 5th configuration word are unused.

Refer to SmartStix Analog Programming Guide.
6 INPUT and OUTPut conversion factorS

The following table describes how real-world values are scaled in the controller. For a given physical
voltage or current, the register data value may be calculated by using the conversion factor from the
table. The following formula is used: Data = Voltage or Current / Conversion Factor

Example: The user selects a voltage range of ±10V:

1. The physical voltage is 6 Volts.

2. Using the table, the conversion factor for the voltage range of ±10V is .0003125.

3. To determine the data value, the formula is used: Data = V / Conversion Factor

19200 = 6 VDC / 0.0003125

Conversion between Physical Values and Register Values

Selected Range Volts / mA Register Data Conversion Factor

> 5.11 32767

5.00 32000

±5.00 V

0.00 0

0.00015625

-5.00 -32000

< -5.11 -32768

> 10.23 32767

10.00 32000

±10.00 V

0.00 0

0.0003125

-10.00 -32000

< -10.23 -32768

< 20.37 32767

20.00 32000

* 4 to 20 mA

4.00 0

0.0005

-12.00 -32000

> -12.38 -32768

> 20.47 32767

20.00 32000

±20.00 mA

0 0

0.0006250

-20.00 -32000

< -20.47 -32768

* For the 4 to 20mA range, the offset, 4mA, must first be subtracted from the physical output value

before dividing by the scale factor to yield the register data value.

MAN0561-02 27 FEB 2007 Page 7

7 SETTING ID SWITCHES

CsCAN Network IDs are set using the hexadecimal number system from 01 to FD. The decimal
equivalent is 1-253. Refer to following Conversion Table, which shows the decimal equivalent of
hexadecimal numbers. Set a unique Network ID by inserting a small Phillips screwdriver into the two
identical switches.

Note: The CsCAN Baud Rate for SmartStix I/O is fixed at 125KBaud

Power and Diagnostic

LEDs

Use this switch to set the
High Digit –has an x16
multiplier.

Use this switch to set
the Low Digit – has an
x1 multiplier.

SmartStix I/O

MS NSPWR

LO (x1) HI (x16)

Close-up of Switches

All information subject to change without notice.

PAGE 8 27 FEB 2007 MAN0561-02

Decimal (Dec) to Hexadecimal (Hex) Conversion

Dec Hex Dec Hex Dec Hex Dec Dec Hex

HI LO HI LO HI LO HI LO HI LO

54 3 6 108 6 C
1 0 1 55 3 7 109 6 D
2 0 2 56 3 8 110 6 E
3 0 3 57 3 9 111 6 F
4 0 4 58 3 A 112 7 0
5 0 5 59 3 B 113 7 1
6 0 6 60 3 C 114 7 2
7 0 7 61 3 D 115 7 3
8 0 8 62 3 E 116 7 4
9 0 9 63 3 F 117 7 5
10 0 A 64 4 0 118 7 6
11 0 B 65 4 1 119 7 7
12 0 C 66 4 2 120 7 8
13 0 D 67 4 3 121 7 9
14 0 E 68 4 4 122 7 A
15 0 F 69 4 5 123 7 B
16 1 0 70 4 6 124 7 C
17 1 1 71 4 7 125 7 D
18 1 2 72 4 8 126 7 E
19 1 3 73 4 9 127 7 F
20 1 4 74 4 A 128 8 0
21 1 5 75 4 B 129 8 1
22 1 6 76 4 C 130 8 2
23 1 7 77 4 D 131 8 3
24 1 8 78 4 E 132 8 4
25 1 9 79 4 F 133 8 5
26 1 A 80 5 0 134 8 6
27 1 B 81 5 1 135 8 7
28 1 C 82 5 2 136 8 8
29 1 D 83 5 3 137 8 9
30 1 E 84 5 4 138 8 A
31 1 F 85 5 5 139 8 B
32 2 0 86 5 6 140 8 C
33 2 1 87 5 7 141 8 D
34 2 2 88 5 8 142 8 E
35 2 3 89 5 9 143 8 F
36 2 4 90 5 A 144 9 0
37 2 5 91 5 B 145 9 1
38 2 6 92 5 C 146 9 2
39 2 7 93 5 D 147 9 3
40 2 8 94 5 E 148 9 4
41 2 9 95 5 F 149 9 5
42 2 A 96 6 0 150 9 6
43 2 B 97 6 1 151 9 7
44 2 C 98 6 2 152 9 8
45 2 D 99 6 3 153 9 9
46 2 E 100 6 4 154 9 A
47 2 F 101 6 5 155 9 B
48 3 0 102 6 6 156 9 C
49 3 1 103 6 7 157 9 D
50 3 2 104 6 8 158 9 E
51 3 3 105 6 9 159 9 F
52 3 4 106 6 A 160 A 0
53 3 5 107 6 B 161 A 1

162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215

A 2
A 3
A 4
A 5
A 6
A 7
A 8
A 9
A A
A B
A C
A D
A E
A F
B 0
B 1
B 2
B 3
B 4
B 5
B 6
B 7
B 8
B 9
B A
B B
B C
B D
B E
B F
C 0
C 1
C 2
C 3
C 4
C 5
C 6
C 7
C 8
C 9
C A
C B
C C
C D
C E
C F
D 0
D 1
D 2
D 3
D 4
D 5
D 6
D 7

216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253

D 8
D 9
D A
D B
D C
D D
D E
D F
E 0
E 1
E 2
E 3
E 4
E 5
E 6
E 7
E 8
E 9
E A
E B
E C
E D
E E
E F
F 0
F 1
F 2
F 3
F 4
F 5
F 6
F 7
F 8
F 9
F A
F B
F C
F D

MAN0561-02 27 FEB 2007 Page 9

8 LEDS

SmartStix I/O Modules provide diagnostic and status LED indicators.

a. Diagnostic LED Indicators

Diagnostic LED State Meaning

Solid Red RAM or ROM test failed

MS

(indicates fault status of the Module )

Blinking Red I/O test failed

Blinking Green Module is in power-up state

Solid Green Module is running normally

Solid Red Network Ack or Dup ID test failed

NS

(indicates fault status of the Network)

Blinking Red Network ID test failed

Blinking Green Module is in Life Expectancy default state

Solid Green Network is running normally

b. Status LED Indicators

The Power Status LED illuminates Red when power is applied to the module. There are I/O Status LED
indicators for each of the Digital I/O points, which illuminate Red when an I/O point is ON.

9 NETWORK CABLE

For detailed wiring information, refer to Chapter Two in the Control Station Hardware Manual
(MAN0227). A handy checklist is provided that covers panel box layout requirements and minimum
clearances.

Pin Description

RED 1 V+
WHT 2 CAN_H
SHD 3 Shield

BLU 4 CAN_L

BLK 5 V-

Recommended Cable

Thick: (Max Distance = 500m) Belden 3082A
Thin: (Max Distance = 100m) Belden 3084A

CN_LV-SHIELD121

V+

CN_H

CN_LV-SHIELD

V+

CN_H

CN_LV-SHIELD

V+

CN_H

CN_LV-SHIELD

V+

CN_H

Ω

BLU

BLK

RED

RED

WHT

-

+

12-25VDC

BLK

BLK

BLU

BLU

WHT

WHT

SHIELD

RED

RED

SHIELD

BLK

BLK

BLU

BLU

WHT

WHT

RED

RED

SHIELD

BLK

Ω

121

BLU

001CAN002

WHT

RED

CAN Wiring

Note: 12 - 24VDC must be supplied to the network.

All information subject to change without notice.

PAGE 10 27 FEB 2007 MAN0561-02

10 INSTALLATION / SAFETY

a. All applicable codes and standards need to be followed in the installation of this product.
b. For I/O wiring (discrete), use the following wire type or equivalent: Belden 8441 or equivalent.
c. For detailed installation information, refer to Chapter Two in the Control Station Hardware Manual

(MAN0227). A handy checklist

is provided that covers panel box layout requirements and

minimum clearances.

Warning: Consult user documentation.

Warning: Electrical Shock Hazard.

11 TECHNICAL ASSISTANCE

For assistance, contact Technical Support at the following locations:

North America:

[phone]
www.heapg.com

Europe:

(+) 353-21-4321-266
www.horner-apg.com