Horner APG HE559MIX577 User Manual

MIX577 07 APR 2006 Page 1

x

Analog I/O Module

HE559MIX577

4 Input Channels

2 Output Channels

±5V / ±10V / 4-20mA / ±20mA

CsCAN

SmartSti

Refer to SmartStix Analog Programming Guide (MAN0703) at www.HornerOCS.com

1 SPECIFICATIONS

ANALOG IN

Number of input
points
Input Ranges

Resolution

Accuracy, 25°C

Input Impedance

Register Value for
Nominal Full Scale
ANALOG OUT
Number of output
points

Input Ranges
Resolution

Accuracy, 25°C
Load Resistance
GENERAL

Required Power
(Steady State)
Required Power
(Inrush)

Storage Temperature

Atmosphere

4

±5V, ±10V DC

4-20mA, ±20mA DC

14 bits

0.3%

V: 1 Megohm

mA: 150 Ohms

32000

2

±5, ±10V DC

4-20mA, ±20mA DC

14 bits

0.3%

V: 600 Min

mA: 500 Max

3.6W

(150ma @ 24VDC)

8A @ 24VDC for

1ms

-25° to 70° C

Free from corrosive

gases and excessive

dust

Conversion Time

Isolation
Isolation Method

Maximum
Continuous
Overload
Programmable Filter
Time Constants

Filter Modes

Isolation

Isolation Method

Output Clamp
Register Value for

Nominal Full Scale

Operating
Temperature
Operating and
Storage Humidity
Altitude for use
Pollution degree
Cooling method

Weight

5mS for all Channels

1000V DC

IEC61010-1 300V RMS

Magnetic

±10V: 150VAC
±20mA: ±30mA,
Clamped at ±6V

0.01 to 1.28 Seconds
Running Average or

Adaptive

1000V DC

IEC61010-1 300V RMS

Magnetic

±12V, 600Wpk

32000

0° to 55° C

5 to 95% Non-

condensing

Up to 2,000m

2 or lower

Self-cooling

8.40 oz. (238 g)

.

MAN0708-01

Page 2 07 APR 2006 MIX577

Vibration

Occasional Vibration

Frequency Acceleration Amplitude

10 ≤ f < 57
Hz

57 ≤ f ≤ 150
Hz

Frequency Acceleration Amplitude

10 ≤ f <
57 Hz

57≤ f ≤
150 Hz

Shocks
Maximum shock
acceleration

Duration Time

- 0.075 mm

9.8 m/s2 {1G} -

Continuous Vibration

- 0.035 mm

2

4.9 m/s
{0.5G}

-

10 times in each direction for X,Y,Z

10 times in each direction for X,Y,Z

2

147 m/s

{15G}

11 ms.

Sweep

Count

Sweep

Count

Pulse Wave
Noise Immunity
Square wave impulse noise
Electrostatic Discharge

Radiated electromagnetic
field

Fast Transient
Burst Noise

Severity

2 DIMENSIONS

1.97 [49.9mm]

1.62 [41.1mm]

Half sine wave pulse (3 times in each of X, Y, Z directions)

AC: ± 1,500VDC

DC: ± 900VDC

Voltage: 4kV (contact discharge)

27 – 500MHz, 10V/m

Digital I/Os

Digital I/Os

(Ue ≥24V)

(Ue < 24 V)

Analog I/Os

Communication I/Os

0.18 [4.6mm]

level

Voltage

All power

modules

2 kV 1 kV 0.25 kV

6.61 [167.9mm]

6.95 [176.5mm]

0.31

[7.9mm]

1.87

[47.5mm]

HExx9-With

Removable

Terminal

Page 3 07 APR 2006 MIX577

3 WIRING

NC

FT
NC
NC

NC

+/- 10V

+/- 10V

+/-

20mA

+/-

20mA

+/- 10v

LOAD

+/- 20mA

LOAD

NC
NC

NC
NC

NC
NC

I1v

I1i

C

I3v

I3i

Q1v

Q1i

C

NC

FT
FT

NC

NC
NC
NC

NC
NC
NC

NC

C

I2v

I2i

I4v

I4i

C

Q2v

Q2i

MIX577
2 NC
4 FT
6 NC
8 NC

10 NC
12 NC
14 NC
16 NC
18 NC
20 NC
22 NC
24 I1v
26 I1i
28 C
30 I3v
32 I3i
34 Q1v
36 Q1i
38 C

FT: Factory Test, Do Not Connect

006MIX003-R1

C terminals are connected together internally but isolated from bus and power circuits.

MIX577
1 NC
3 FT
5 FT
7 NC
9 NC

11 NC
13 NC
15 NC
17 NC
19 NC
21 NC
23 C
25 I2v
27 I2i
29 I4v
31 I4i
33 C
35 Q2v
37 Q2i

Page 4 07 APR 2006 MIX577

Ω

Ω

_

4 INTERNAL WIRING

I/O Connector

Voltage

Input

Field
Side

Current

Input

Isolated

Common

I/O Connector

Voltage

Output

Field
Side

Current

Output

Isolated

Common

SmartStack Inputs

700K

300K

150Ω

6V

100Ω

Ω

100

SmartStack Outputs

Mode

-

+

Mode

+

To
Controller

<

From
Controller

Page 5 07 APR 2006 MIX577

5 CHANNEL MODE, PROGRAMMABLE FILTER, AND OUTPUT DEFAULT

CONFIGURATION

The network supplies configuration information to the HE550MIX577 in the Consumed Directed Digital
Data Words sent to the HE550MIX577. In the first word, the low 12 bits, 1 through 12, are channel mode
bits. A low mode bit selects ±10V and a high mode bit selects ±20mA. The next three bits, 13 through
15, are input digital filter time constant codes and the high bit, 16, is an adaptive filter enable bit. In the
second word, the low 12 bits are channel scale bits. A low scale bit selects ±10V or ±20mA for the
corresponding channel. A high scale bit selects ±5V or 4-20mA. The upper four bits are unused.

Bit Channel

1 AI1
2 AI2
3 AI3
4 AI4
5 Not used
6 Not used
7 Not used
8 Not used

9 AQ1
10 AQ2
11 Not used
12 Not used

Each analog input on the HE550MIX577 has a single pole 345Hz (461uS) cutoff high frequency noise
filter. In addition a second digital filter may be specified in the first configuration word with the following
time constants.

Bit Time Constant

15 14 13

0 0 0 10 milliseconds (Nominal hardware scan rate)
0 0 1 15 milliseconds
0 1 0 35 milliseconds
0 1 1 75 milliseconds
1 0 0 155 milliseconds
1 0 1 315 milliseconds
1 1 0 635 milliseconds
1 1 1 1.275 seconds

This digital filter is useful for applications with significant amounts of random noise. The slower time
constants, while yielding better noise suppression, take a longer time to settle after step changes and are
also sensitive to impulse noise which is treated like Gaussian noise and averaged.

Bit 16 of the first configuration word may be set to specify an adaptive filter algorithm that:

1. Responds much more quickly to large step changes at slower time constants with full filtering of low
level noise.

2. Suppresses impulse noise at the expense of slightly slower response at the shortest time constant
settings. (Approximately 10 additional milliseconds)

Note that actual system response time is network dependent.

Page 6 07 APR 2006 MIX577

Bits 9 through 12 of the 5th configuration word control the behavior of the analog outputs when network
communication is lost. The bit to channel correspondence is the same as for the mode and scale bits. If
the corresponding bit is set, the outputs hold the last state. If the corresponding bit is cleared, the outputs
are set to the respective value supplied to the HE550MIX577 in the second four words of the Consumed
Directed Analog Data sent by the OCS. The other bits of the 5th configuration word are unused.

Refer to SmartStix Analog Programming Guide.

6 INPUT AND OUTPUT CONVERSION FACTORS

The following table describes how real-world values are scaled in the controller. For a given physical
voltage or current, the register data value may be calculated by using the conversion factor from the
table. The following formula is used: Data = Voltage or Current / Conversion Factor

Example: The user selects a voltage range of ±10V:

1. The physical voltage is 6 Volts.

2. Using the table, the conversion factor for the voltage range of ±10V is .0003125.

3. To determine the data value, the formula is used: Data = V / Conversion Factor

19200 = 6 VDC / 0.0003125

4. For the 4 to 20mA range, the offset, 4mA, must first be subtracted from the physical output value

before dividing by the scale factor to yield the register data value.

Conversion between Physical Values and Register Values

Selected Range Volts / mA Register Data Conv ersion Factor

> +5.11 32767

+5.00 32000

±5.00 V

±10.00 V

4..20 mA

±20.00 mA

0.00 0

-5.00 -32000

< -5.11 -32768

> +10.23 32767

+10.00 32000

0.00 0

-10.00 -32000

< -10.23 -32768

< +20.37 32767

+20.00 32000

+4.00 0

-12.00 -32000

> -12.38 -32768

> +20.47 32767

+20.00 32000

0 0

-20.00 -32000

< -20.47 -32768

0.00015625

0.0003125

0.0005

0.0006250

Page 7 07 APR 2006 MIX577

7 SETTING ID SWITCHES

CsCAN Network IDs are set using the hexadecimal number system from 01 to FD. The decimal
equivalent is 1-253. Refer to following Conversion Table, which shows the decimal equivalent of
hexadecimal numbers. Set a unique Network ID by inserting a small Phillips screwdriver into the two
identical switches.

Note: The CsCAN Baud Rate for SmartStix I/O is fixed at 125KBaud

SmartStix I/O

9

8

7

A

6

B

5

C

4

D

3

E

2

F

1

0

9

8

7

A

6

B

5

C

4

D

3

E

2

F

1

0

Close-up of Switches

Power and Diagnostic

LEDs

Use this switch to set the
High Digit –has an x16
multiplier.

MS NSPWR

Use this switch to set
the Low Digit – has an
x1 multiplier.

LO (x1) HI (x16)

9

8

7

6

5

4

3

2

1

9

8

A

7

A

6

B

B

5

C

C

4

D

D

3

E

E

2

F

0

F

1

0

Page 8 07 APR 2006 MIX577

Decimal (Dec) to Hexadecimal (Hex) Conversion

Dec Hex Dec Hex Dec Hex Dec Dec Hex

HI LO HI LO HI LO HI LO HI LO

54 3 6 108 6 C
1 0 1 55 3 7 109 6 D
2 0 2 56 3 8 110 6 E
3 0 3 57 3 9 111 6 F
4 0 4 58 3 A 112 7 0
5 0 5 59 3 B 113 7 1
6 0 6 60 3 C 114 7 2
7 0 7 61 3 D 115 7 3
8 0 8 62 3 E 116 7 4
9 0 9 63 3 F 117 7 5
10 0 A 64 4 0 118 7 6
11 0 B 65 4 1 119 7 7
12 0 C 66 4 2 120 7 8
13 0 D 67 4 3 121 7 9
14 0 E 68 4 4 122 7 A
15 0 F 69 4 5 123 7 B
16 1 0 70 4 6 124 7 C
17 1 1 71 4 7 125 7 D
18 1 2 72 4 8 126 7 E
19 1 3 73 4 9 127 7 F
20 1 4 74 4 A 128 8 0
21 1 5 75 4 B 129 8 1
22 1 6 76 4 C 130 8 2
23 1 7 77 4 D 131 8 3
24 1 8 78 4 E 132 8 4
25 1 9 79 4 F 133 8 5
26 1 A 80 5 0 134 8 6
27 1 B 81 5 1 135 8 7
28 1 C 82 5 2 136 8 8
29 1 D 83 5 3 137 8 9
30 1 E 84 5 4 138 8 A
31 1 F 85 5 5 139 8 B
32 2 0 86 5 6 140 8 C
33 2 1 87 5 7 141 8 D
34 2 2 88 5 8 142 8 E
35 2 3 89 5 9 143 8 F
36 2 4 90 5 A 144 9 0
37 2 5 91 5 B 145 9 1
38 2 6 92 5 C 146 9 2
39 2 7 93 5 D 147 9 3
40 2 8 94 5 E 148 9 4
41 2 9 95 5 F 149 9 5
42 2 A 96 6 0 150 9 6
43 2 B 97 6 1 151 9 7
44 2 C 98 6 2 152 9 8
45 2 D 99 6 3 153 9 9
46 2 E 100 6 4 154 9 A
47 2 F 101 6 5 155 9 B
48 3 0 102 6 6 156 9 C
49 3 1 103 6 7 157 9 D
50 3 2 104 6 8 158 9 E
51 3 3 105 6 9 159 9 F
52 3 4 106 6 A 160 A 0
53 3 5 107 6 B 161 A 1

162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215

A 2
A 3
A 4
A 5
A 6
A 7
A 8
A 9
A A
A B
A C
A D
A E
A F
B 0
B 1
B 2
B 3
B 4
B 5
B 6
B 7
B 8
B 9
B A
B B
B C
B D
B E
B F
C 0
C 1
C 2
C 3
C 4
C 5
C 6
C 7
C 8
C 9
C A
C B
C C
C D
C E
C F
D 0
D 1
D 2
D 3
D 4
D 5
D 6
D 7

216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253

D 8
D 9
D A
D B
D C
D D
D E
D F
E 0
E 1
E 2
E 3
E 4
E 5
E 6
E 7
E 8
E 9
E A
E B
E C
E D
E E
E F
F 0
F 1
F 2
F 3
F 4
F 5
F 6
F 7
F 8
F 9
F A
F B
F C
F D

Page 9 07 APR 2006 MIX577

8 LEDS

SmartStix I/O Modules provide diagnostic and status LED indicators.

a. Diagnostic LED Indicators

Diagnostic LED State Meaning

Solid Red Initializing

MS

(Module Status)

NS

(Network Status)

Blinking Red I/O test failed, internal hardware fault
Blinking Green Module is in power-up state *
Solid Green Module is running normally
Solid Red Network Ack or Dup ID test failed **
Blinking Red Network ID test failed: ID not in the range of 1..253
Blinking Green Life Expectancy timeout, outputs are in default state ***
Solid Green Network is running normally

* If a blinking green Module Status persists for more than a few seconds the module has not received the
expected configuration from the OCS. This may be due to no Network I/O configuration created in
Cscape, not having downloaded the Network I/O configuration to the master OCS, an unpowered master
OCS, or the wrong Network ID number set on the module’s rotary switches.

** Network Ack means that no other node is active on the network. Dup ID test failed means that
another node with the same ID switch setting is already on the network.

*** Life Expectancy timeout means that the module has not received a periodic message from the master
OCS in the time specified in either the Life Expectancy directed data message or the Comm timeout of
the Network I/O Configuration window in Cscape.

b. Status LED Indicators

The Power Status LED illuminates Red when power is applied to the module. There are I/O Status LED
indicators for each of the Digital I/O points, which illuminate Red when an I/O point is ON.

9 NETWORK CABLE

For detailed wiring information, refer to the applicable hardware manual listed in this datasheet under
Installation/Safety. A handy checklist
minimum clearances.

Pin Description

RED 1 V+
WHT 2 CAN_H
SHD 3 Shield
BLU 4 CAN_L
BLK 5 V-

Thick: (Max Distance = 500m) Belden 3082A
Thin: (Max Distance = 100m) Belden 3084A

is provided that covers panel box layout requirements and

Recommended Cable

Page 10 07 APR 2006 MIX577

CN_LV-SHIELD121

V+

CN_H

CN_LV-SHIELD

V+

CN_H

CN_LV-SHIELD

V+

CN_H

CN_LV-SHIELD

V+

CN_H

Ω

BLU

BLK

RED

RED

WHT

-

+

12-25VDC

BLK

BLK

BLU

BLU

WHT

WHT

SHIELD

RED

RED

SHIELD

BLK

BLK

BLU

BLU

WHT

WHT

RED

RED

SHIELD

BLK

Ω

121

BLU

001CAN002

WHT

RED

CAN Wiring

Note: 12 - 24VDC must be supplied to the network.

10 INSTALLATION / SAFETY

When found on the product, the following symbols specify:

WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth)
ground before making any other connections.

WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly
recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the
source as possible.

WARNING: Replace fuse with the same type and rating to provide protection against risk of
fire and shock hazards.

WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure
indicates a defective condition that will not

WARNING: Only qualified electrical personnel familiar with the construction and operation of
this equipment and the hazards involved should install, adjust, operate, or service this
equipment. Read and understand this manual and other applicable manuals in their entirety
before proceeding. Failure to observe this precaution could result in severe bodily injury or
loss of life.

For detailed installation and a handy checklist
clearances, refer to the hardware manual of the controller you are using. (See the Additional
References section in this document.)

• All applicable codes and standards need to be followed in the installation of this product.

• For I/O wiring (discrete), use the following wire type or equivalent: Belden 8441 or equivalent.

Warning: Consult user documentation.

that covers panel box layout requirements and minimum

Warning: Electrical Shock Hazard.

clear by replacing the fuse.

Page 11 07 APR 2006 MIX577

Adhere to the following safety precautions whenever any type of connection is made to the module.

• Connect the green safety (earth) ground first before making any other connections.

• When connecting to electric circuits or pulse-initiating equipment, open their related breakers. Do

make connections to live power lines.

not

• Make connections to the module first; then connect to the circuit to be monitored.

• Route power wires in a safe manner in accordance with good practice and local codes.

• Wear proper personal protective equipment including safety glasses and insulated gloves when

making connections to power circuits.

• Ensure hands, shoes, and floor are dry before making any connection to a power line.

• Make sure the unit is turned OFF before making connection to terminals. Make sure all circuits

are de-energized before making connections.

• Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if
defective.

11 ADDITIONAL REFERENCES

The following table indicates the hardware manual numbers for the controller you are using. Hardware
manuals contain detailed installation, configuration and other pertinent information. See the Technical
Support section in this document for the web site address to download references and obtain revised
editions.

Additional References

Controller Manual Number

QX Series Hardware
e.g. HEQX451, HEQX551, HEQX651
NX Series Hardware
e.g. HENX220, HENX221, HENX250, HENX251
Operator Control Station Hardware (OCS, OCX)

e.g., OCS1XX / 2XX; Graphic QCS250
Remote Control Station Hardware
RCS (except RCS116), RCX (e.g., RCS210, RCS250)

Color Touch QX Hardware

e.g., OCS300, OCS 301, OCS 350, OCS 351
e.g., OCS 451, OCS 551, OCS 651

LX Series Hardware

e.g., LX-280 / LX-300; RCS116

MiniQX / MiniRCS / MiniOCX / MiniRCX Hardware

e.g., HE500QXxxx

MAN0798
MAN0781

MAN0227

MAN0465

MAN0755
MAN0305

Other Useful References

CAN Networks MAN0799
Cscape Programming and Reference MAN0313
DeviceNet™ Implementation
Wiring Accessories and Spare Parts Manual MAN0347

SUP0326

Page 12 07 APR 2006 MIX577

12 TECHNICAL SUPPORT

For assistance and manual updates, contact Technical Support at the following locations:

North America:

[phone]
www.heapg.com
email: [e-mail]

Europe:

(+) 353-21-4321-266
www.horner-apg.com
email: [e-mail]