Horner APG HE559ADC970 User Manual

Analog Input Module
±5V / ±10V / 4-20mA / ±20mA
HE559ADC970
12 Input Channels
CsCAN
SmartStix
Refer to SmartStix Analog Programming Guide (MAN0703) at www.HornerOCS.com.
1 SPECIFICATIONS
ANALOG IN
Number of input points
Input Ranges Resolution 14 bits Isolation Method Magnetic
Accuracy, 25°C 0.1% Input Impedance Register Value for
Nominal Full Scale Conversion Time 10ms for all
GENERAL Required Power
(Steady State) Required Power (Inrush)
Atmosphere
Cooling method Self-cooling Altitude for use Up to 2,000m Weight 8.0 oz. (227 g)
(75mA @ 24VDC)
Free from corrosive
gases and excessive
12
±5, ±10V DC
4-20, ±20mA DC
V: 1 Megohm
mA: 150 Ohms
32000
Channels
1.8W
8A @ 24VDC for
5ms
dust
Additional error for temperatures other than 25°C
Isolation
Maximum Continuous Overload
Programmable Filter Time Constants
Filter Modes
Pollution degree 2 or lower Operating
Temperature Storage Temperature
Operating and Storage Humidity
0.01% / °C 1000V DC
IEC61010-1 300V RMS
±10V: 150VAC ±20mA: ±30mA, Clamped at ±6V
0.01 to 1.28 Seconds Running Average or
Adaptive
0° to 55° C
-25° to 70° C
5 to 95% Non-
condensing
MAN0557-01
PAGE 2 20 NOV 2003 ADC970
1.87
0.31
HExx9
-
With
Vibration
Occasional Vibration
Frequency Acceleration Amplitude
10 ≤ f < 57 Hz
57 ≤ f ≤ 150 Hz
- 0.075 mm 10 times in each direction for X,Y,Z
9.8 m/s2 {1G} -
Continuous Vibration
Frequency Acceleration Amplitude
10 ≤ f < 57 Hz
57 f 150 Hz
- 0.035 mm
4.9 m/s
2
{0.5G}
10 times in each direction for X,Y,Z
-
Shocks Maximum shock
acceleration
147 m/s2 {15G}
Duration Time 11 ms. Pulse Wave Half sine wave pulse (3 times in each of X, Y, Z directions)
Sweep
Count
Sweep
Count
Noise Immunity Square wave impulse noise
AC: ± 1,500VDC
DC: ± 900VDC
Electrostatic Discharge Voltage: 4kV (contact discharge) Radiated electromagnetic
field
27 – 500MHz, 10V/m
Fast Transient Burst Noise
Severity
level
All power
modules
Digital I/Os
(Ue ≥24V)
Communication I/Os
Voltage 2 kV 1 kV 0.25 kV
2 DIMENSIONS
0.18 [4.6mm]
1.97 [49.9mm]
1.62 [41.1mm]
6.61 [167.9mm]
6.95 [176.5mm]
Digital I/Os
(Ue < 24 V)
Analog I/Os
[7.9mm]
[47.5mm]
Removable
Terminal
ADC970 20 NOV 2003 Page 3
** *
I11i
CNCI1v
I2iCI6v
I4v
I3v
I4i
I3i
I1iCI5iFGI5vCI6i
I7v
I8v
I7i
I8i
I9vCI9i
I11v
006ADC002
20mA
20mA
20mA
20mA
20mA
20mA
FT
3 WIRING
+/- 10V
+/- 10V
FT NC NC
+/- 10V
+/- 10V
+/- 10V
+/- 10V
+/-
+/-
+/-
+/-
I10v
I10i
+/-
+/-
I12v
I12i
24+
24C
C
ADC970 2 FG 4 FT 6 NC 8 NC
10 I2v 12 I2i 14 I4v 16 I4i 18 C 20 I6v 22 I6i 24 I8v 26 I8i 28 C 30 I10v 32 I10i 34 I12v 36 I12i 38 C
ADC970 1 24+ * 3 24C ** 5 FT 7 NC 9 I1v
11 I1i 13 C 15 I3v 17 I3i 19 I5v 21 I5i 23 C 25 I7v 27 I7i 29 I9v 31 I9i 33 C 35 I11v 37 I11i
FT: Factory Test, Do Not Connect
C terminals are connected together internally but isolated from bus and power circuits.
* and * * For CsCAN and DeviceNet versions, module power is usually derived from the CAN connector.
In that case, +24VDC and 24C are not connected.
PAGE 4 20 NOV 2003 ADC970
To
Field
Voltage
Current
Isolated
+
4 INTERNAL WIRING
I/O Connector
SmartStack Inputs
Input
700K
Side
Input
Common
6V
300K
150
_
Controller
5 INPUT MODE AND PRO GRAMMABLE FILTER CONFIGURATION
The network supplies configuration information to the HE550ADC970 in the Consumed Directed Digital Data Words sent to the HE550ADC970. In the first word, the low 12 bits, 1 through 12, are channel mode bits. A low mode bit selects ±10V and a high mode bit selects ±20mA. The next three bits, 13 through 15, are input digital filter time constant codes and the high bit, 16, is an adaptive filter enable bit. In the second word, the low 12 bits are channel scale bits. A low scale bit selects ±10V or ±20mA for the corresponding channel. A high scale bit selec ts ±5V or 4-20mA. The upper four bits are unused.
Bit Channel
1 AI1 2 AI2 3 AI3 4 AI4 5 AI5 6 AI6 7 AI7 8 AI8
9 AI9 10 AI10 11 AI11 12 AI12
ADC970 20 NOV 2003 Page 5
Each analog input on the HE550ADC970 has a single pole 345Hz (461uS) cutoff high frequency noise filter. In addition a second digital filter may be specified in the first configuration word with the following time constants.
Bit
15 14 13
0 0 0 10 milliseconds (Nominal hardware scan rate) 0 0 1 15 milliseconds 0 1 0 35 milliseconds 0 1 1 75 milliseconds 1 0 0 155 milliseconds 1 0 1 315 milliseconds 1 1 0 635 milliseconds 1 1 1 1.275 seconds
This digital filter is useful for applications with significant amounts of random noise. The slower time constants, while yielding bet ter noise suppression, take a longer time to settle after step changes and are also sensitive to impulse noise which is treated like Gaussian noise and averaged.
Bit 16 of the first configuration word may be set to specify an adaptive filter algorithm that:
1. Responds much more quickly to large step changes at slower time constants with full filtering of low level noise.
2. Suppresses impulse noise at the expense of slightly slower response at the shortest time constant settings. (Approximately 10 additional milliseconds)
Note that actual system response time is network dependent.
See the SmartStix Programming Guide for more information.
Time Constant
6 INPUT CONVERSION FACTOR
The following table describes how real-world inputs are scaled into the controller. Given a known input voltage or current, the register data value may be calculated by using the conversion factor from the table. The following formula is used: Data = Voltage or Current In / Conversion Factor
Example: The user selects a voltage range of ±5 V:
1. The known input voltage is 3 VDC.
2. Using the table, the conversion factor for the voltage range of ±5 V is .00015625.
3. To determine the data value, the formula is used: Data = Vin / Conversion Factor
19200 = 3 VDC / 0.00015625
PAGE 6 20 NOV 2003 ADC970
MS NS
Use this switch to set
Use this switch to set the
Conversion of Real-World Inputs into Register Values
Selected Range
Input
mA or Volts
Data Out Conversion Factor
> +5.11 32767
+5.00 32000
±5.00 V
0.00 0
0.00015625
-5.00 -32000
< -5.11 -32768
> +10.23 32767
+10.00 32000
±10.00 V
0.00 0
0.0003125
-10.00 -32000
< -10.23 -32768
< +20.37 32767
+20.00 32000
4.20 mA
+4.00 0
0.0005
-12.00 -32000
> -12.38 -32768
> +20.47 32767
+20.00 32000
±20.00 mA
0 0
0.0006250
-20.00 -32000
< -20.47 -32768
Note: For the 4 to 20mA range, the offset, 4mA, must first be subtracted from the physical input value
before dividing by the scale factor to yield the expected %AQG value for the given input.
7 SETTING ID SWITCHES
CsCAN Network IDs are set using the hexadecimal number system from 01 to FD. The decimal equivalent is 1-253. Refer to following Conversion Table, which shows the decimal equivalent of hexadecimal numbers. Set a unique Network ID by inserting a small Phillips screwdriver into the two identical switches.
Note: The CsCAN Baud Rate for SmartStix I/O is fixed at 125KBaud
Power and Diagnostic
LEDs
High Digit –has an x16
multiplier.
the Low Digit – has an x1 multiplier.
SmartStix I/O
PWR
HI (x16)
LO (x1)
006DIQ001
Close-up of Switches
ADC970 20 NOV 2003 Page 7
PAGE 8 20 NOV 2003 ADC970
Decimal (Dec) to Hexadecimal (Hex) Conversion
Dec Hex Dec Hex Dec Hex Dec Dec Hex
HI LO HI LO HI LO HI LO HI LO
54 3 6 108 6 C 162 A 2 216 D 8 1 0 1 55 3 7 109 6 D 163 A 3 217 D 9 2 0 2 56 3 8 110 6 E 164 A 4 218 D A 3 0 3 57 3 9 111 6 F 165 A 5 219 D B 4 0 4 58 3 A 112 7 0 166 A 6 220 D C 5 0 5 59 3 B 113 7 1 167 A 7 221 D D 6 0 6 60 3 C 114 7 2 168 A 8 222 D E 7 0 7 61 3 D 115 7 3 169 A 9 223 D F 8 0 8 62 3 E 116 7 4 170 A A 224 E 0 9 0 9 63 3 F 117 7 5 171 A B 225 E 1 10 0 A 64 4 0 118 7 6 172 A C 226 E 2 11 0 B 65 4 1 119 7 7 173 A D 227 E 3 12 0 C 66 4 2 120 7 8 174 A E 228 E 4 13 0 D 67 4 3 121 7 9 175 A F 229 E 5 14 0 E 68 4 4 122 7 A 176 B 0 230 E 6 15 0 F 69 4 5 123 7 B 177 B 1 231 E 7 16 1 0 70 4 6 124 7 C 178 B 2 232 E 8 17 1 1 71 4 7 125 7 D 179 B 3 233 E 9 18 1 2 72 4 8 126 7 E 180 B 4 234 E A 19 1 3 73 4 9 127 7 F 181 B 5 235 E B 20 1 4 74 4 A 128 8 0 182 B 6 236 E C 21 1 5 75 4 B 129 8 1 183 B 7 237 E D 22 1 6 76 4 C 130 8 2 184 B 8 238 E E 23 1 7 77 4 D 131 8 3 185 B 9 239 E F 24 1 8 78 4 E 132 8 4 186 B A 240 F 0 25 1 9 79 4 F 133 8 5 187 B B 241 F 1 26 1 A 80 5 0 134 8 6 188 B C 242 F 2 27 1 B 81 5 1 135 8 7 189 B D 243 F 3 28 1 C 82 5 2 136 8 8 190 B E 244 F 4 29 1 D 83 5 3 137 8 9 191 B F 245 F 5 30 1 E 84 5 4 138 8 A 192 C 0 246 F 6 31 1 F 85 5 5 139 8 B 193 C 1 247 F 7 32 2 0 86 5 6 140 8 C 194 C 2 248 F 8 33 2 1 87 5 7 141 8 D 195 C 3 249 F 9 34 2 2 88 5 8 142 8 E 196 C 4 250 F A 35 2 3 89 5 9 143 8 F 197 C 5 251 F B 36 2 4 90 5 A 144 9 0 198 C 6 252 F C 37 2 5 91 5 B 145 9 1 199 C 7 253 F D 38 2 6 92 5 C 146 9 2 200 C 8 39 2 7 93 5 D 147 9 3 201 C 9 40 2 8 94 5 E 148 9 4 202 C A 41 2 9 95 5 F 149 9 5 203 C B 42 2 A 96 6 0 150 9 6 204 C C 43 2 B 97 6 1 151 9 7 205 C D 44 2 C 98 6 2 152 9 8 206 C E 45 2 D 99 6 3 153 9 9 207 C F 46 2 E 100 6 4 154 9 A 208 D 0 47 2 F 101 6 5 155 9 B 209 D 1 48 3 0 102 6 6 156 9 C 210 D 2 49 3 1 103 6 7 157 9 D 211 D 3 50 3 2 104 6 8 158 9 E 212 D 4 51 3 3 105 6 9 159 9 F 213 D 5 52 3 4 106 6 A 160 A 0 214 D 6 53 3 5 107 6 B 161 A 1 215 D 7
ADC970 20 NOV 2003 Page 9
+CN_LV-SHIELD
N_HV+CN_LV-SHIELDCN_HREDWHTBLUBLK121ΩV+CN_LV-SHIELDCN_HREDWHTBLUBLK
RED
WHT
RED
WHT
BLU
BLKV+CN_LV-SHIELDCN_H
001CAN002
8 LEDS
SmartStix I/O Modules provide diagnostic and status LED indicators.
a. Diagnostic LED Indicators
Diagnostic LED State Meaning
MS
(indicates fault status
of the Module )
NS
(indicates fault status
of the Network)
Solid Red RAM or ROM test failed Blinking Red I/O test failed Blinking Green Module is in power-up state Solid Green Module is running normally Solid Red Network Ack or Dup ID test failed Blinking Red Network ID test failed Blinking Green Module is in Life Expectancy default state Solid Green Network is running normally
b. Status LED Indicators
The Power Status LED illuminates Red when power is applied to the module. There are I/O Status LED indicators for each of the Digital I/O points, which illuminate Red when an I/O point is ON.
9 NETWORK CABLE
For detailed wiring information, refer to Chapter Two in the Control Station Hardware Manual (MAN0227). A handy checklist is provided that covers panel box layout requirements and minimum clearances.
Pin Description
RED 1 V+
WHT 2 CAN_H
SHD 3 Shield BLU 4 CAN_L BLK 5 V-
Recommended Cable
Thick: (Max Distance = 500m) Belden 3082A Thin: (Max Distance = 100m) Belden 3084A
V
C
RED
121
-
+
12-25VDC
BLK
BLK
BLU
BLU
WHT
WHT
SHIELD
RED
RED
SHIELD
BLK
BLU
SHIELD
CAN Wiring
Note: 12 - 24VDC must be supplied to the network.
PAGE 10 20 NOV 2003 ADC970
10 INSTALLATION / SAFETY
a. All applicable codes and standards need to be followed in the installation of this product. b. For I/O wiring (discrete), use the following wire type or equivalent: Belden 8441 or equivalent. c. For detailed installation information, refer to Chapter Two in the Control Station Hardware Manual
(MAN0227). A handy checklist is provided that covers panel box layout requirements and minimum clearances.
Warning: Consult user documentation.
Warning: Electrical Shock Hazard.
11 TECHNICAL ASSISTANCE
For assistance, contact Technical Support at the following locations:
North America:
(317) 916-4274 www.heapg.com
Europe:
(+) 353-21-4321-266 www.horner-apg.com
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