Horner APG HE559 User Manual

MAN0519-10 _______ Specifications / Installation

SmartStix™

User Manual for the CsCAN

Versions (HE550 or HE559) of:

DQM601 DQM606 DQM701 DQM706 DIM610 DIM710 DIQ811 DIQ816

DQM602

Remote I/O for the

OCS/RCS Family

For Electronic Information, see

www.HornerOCS.com.

20 February 2009 MAN0519-10

Cscape, SmartStix and CsCAN are trademarks of Horner APG. This information is subject to change without notice.

1 Technical Support

For user manual updates and technical assistance, contact Technical Support: North America: (317) 916-4274 or visit our website at www.heapg.com.

2 Installation / Safety

a. All applicable codes and standards need to be followed in the installation of this product. b. For I/O wiring (discrete), use the following wire type or equivalent: Belden 9918, 18 AWG

or larger.

c. For detailed installation and programming information, refer to the Control Station

Hardware Manual.

Warning: Consult user documentation.

3 Model Numbers

Model Prefix Description

HE550 CsCAN model with non-removable terminal strip HE559

Long or Short

Dimension

DIM610

(Short)

DIM710

(Long)

DQM601 / 606*

(Short)

DQM701 / 706**

(Long)

DQM602

(Long)

DIQ811 / 816***

(Long)

16 DC Inputs (24VDC, positive/negative logic) 32 DC Inputs (24VDC, positive/negative logic)

16 DC Outputs (24VDC, negative logic, 0.5A) (Note: If using DQM601 with a non-removable terminal strip, the output rating is 0.1A.)

32 DC Outputs (24VDC, negative logic, 0.5A) (Note: If using DQM701 with a non-removable terminal strip, the output rating is 0.1A.)

16 Relay Outputs (250VAC, 30VDC, 2.0A) 16 DC Inputs (24VDC, positive/negative logic)

16 DC Outputs (24VDC, negative logic, 0.5A) (Note: If using DIQ811 with a non-removable terminal strip, the output rating is 0.1A.)

Europe: (+) 353-21-4321-266 or visit our website at www.horner-apg.com.

Warning: Electrical Shock Hazard.

CsCAN model with removable terminal strip

Description

(* DQM606 uses positive logic.)

(** DQM706 uses positive logic.)

(*** DIQ816 uses positive logic.)

4 Dimensions

a. Long Dimensions SmartStix modules come in two sizes depending upon the model number. See

Section 3 to determine if a module has long or short dimensions.

0.18 [4.6mm]

1.97 [49.9mm]

1.62 [41.1mm]

b. Short Dimensions

1.97 [49.9mm]

c. Terminal Strips

5 General Specifications

1.62 [41.1mm]

0.31

[7.9mm

]

1.53

[38.9mm

]

HE550- Without

Removable Terminal

Storage Temperature Operating Temperature

Atmosphere

Vibration

Frequency Acceleration Amplitude

10 ≤ f < 57 Hz 57 ≤ f ≤ 150 Hz

Frequency Acceleration Amplitude

10 ≤ f < 57 Hz

57≤ f ≤ 150 Hz

corrosive gases

General Specifications

-25° to 70° C 0° to 55° C

Free from

and excessive

dust

Occasional Vibration

- 0.075 mm

9.8 m/s2 {1G} -

Continuous Vibration

- 0.035 mm

4.9 m/s2 {0.5G} -

6.61 [167.9mm]

6.95 [176.5mm]

0.18 [4.6mm]

4.21 [106.9mm]

4.55 [115.6mm]

0.31

[7.9mm]

1.87

[47.5mm]

HE559-With Removable

Strip

Operating and Storage Humidity

Pollution degree

Cooling method Self-cooling

5 to 95% Non-condensing

2 or lower

Sweep

Count

10 times in

each direction

for X,Y,Z

Sweep

Count

10 times in

each direction

for X,Y,Z

Shocks Maximum shock

acceleration

Duration Time 11 ms.

Pulse Wave Half sine wave pulse (3 times in each of X, Y, Z directions) Noise Immunity

Square wave impulse noise

Electrostatic Discharge Radiated electromagnetic field

Fast Transient Burst Noise

Severity

level

Voltage 2 kV 1 kV 0.25 kV

147 m/s2 {15G}

AC: ± 1,500VDC

DC: ± 900VDC

Voltage: 4kV (contact discharge)

27 – 500MHz, 10V/m

All power

modules

Digital I/Os

(Ue ≥24V)

Digital I/Os (Ue < 24 V) Analog I/Os

Communication

I/Os

6 Network Cable

For detailed wiring information, refer to the Control Station Hardware Manual. A handy checklist is provided that covers panel box layout requirements and minimum clearances. See Section 1 for our web address.

7 ID Switches (Setting CsCAN Network Ids)

CsCAN Network IDs are set using the hexadecimal number system from 01 to FD. The decimal equivalent is 1-253. Refer to Section 10, which shows the decimal equivalent of hexadecimal numbers. Set a unique Network ID by inserting a small Phillips screwdriver into the two identical

switches. Note: The CsCAN Baud Rate for SmartStix I/O is fixed at 125KBaud

Pin Description

RED 1 V+ WHT 2 CAN_H

NC 3 No Connection BLU 4 CAN_L BLK 5 V-

Power and Diagnostic

LEDs

SmartStix I/O

Recommended Cable

Thick: (Max Distance = 500m) Thin: (Max Distance = 100m)

Use this switch to set the High Digit –has an x16 multiplier.

MS NSPWR

Belden 3082A Belden 3084A

Use this switch to set the Low Digit – has an x1 multiplier.

LO (x1)HI (x16)

I/O Status LEDs

INPUTS

INPUT

21 4 5 6 7 8 113 9 1213 14 15 1610

Close-up of Switches

006DIM001

8 LEDs

a. Diagnostic LED Indicators

Diagnostic LED State Meaning

MS: (indicates fault status of

Module )

NS: (indicates fault status of Network)

b. Status LED Indicators

The Power Status LED illuminates Red when power is applied to the module. There are I/O Status LED indicators for each of the Digital I/O points, which illuminate Red when an I/O point is ON.

Solid Red RAM or ROM test failed Blinking Red I/O test failed Blinking Green Module is in power-up state Solid Green Module is running normally Solid Red Network Ack or Dup ID test failed Blinking Red Network ID test failed

Blinking Green Solid Green Network is running normally

Module is in Life Expectancy default

state

9 SmartStix Modules a. DIM610: 16 DC IN, Positive / Negative Logic

DIM610 Specifications Number of input points 16 Rated Input Current

ON Voltage Level 19VDC or less Common OFF Voltage Level 6VDC or less Operating Input Characteristics Bidirectional

Isolation Method Photo Coupler Rated Voltage 11 – 25 VDC Altitude for

Internal power Consumption (mA)

7mA

200mA

24VDC

b. DIM710: 32VDC IN, Positive / Negative Logic

DIM710 INPUTS Number of input points Rated Input Current 7mA ON to OFF Response 0 - 3ms. or less ON Voltage Level 19VDC or less Common Terminal 16 points / COM

OFF Voltage Level 6VDC or less Isolation Method Photo Coupler

Input Characteristics

Rated Voltage 11 – 25 VDC Internal power Consumption (mA)

Bidirectional External Connections

300

24VDC

OFF to ON Response ON to OFF Response

Terminal

Indicator External Connections

use Weight 5.6 oz. (159 g)

I10

I11

I12

I13

I14

I15

I16

006DIM005-R1

OFF to ON Response 0 - 3ms. or less

Operating Indicator

Weight 8.36oz. (237 g)

I10

I11

I12

I13

I14

I15

I16

I17

I18

I19

I20

I21

I22

I23

I24

I25

I26

I27

I28

I29

I30

I31

I32

006DIM006-R1

0 - 3ms. or less

16 points / COM

LED turns on during

ON state of input

Terminal block

connector (M3 x 6

screws)

Up to 2,000m

NC*

FG Frame Ground

NC*

I1 Input 1 I2 Input 2 I3 Input 3 I4 Input 4 I5 Input 5 I6 Input 6 I7 Input 7 I8 Input 8

I9 Input 9 I10 Input 10 I11 Input 11 I12 Input 12 I13 Input 13 I14 Input 14 I15 Input 15 I16 Input 16

C Common

C Common NC No Connection

Signal

DIM610

No Connection

(*Do not Connect)

No Connection

(*Do not Connect)

LED turns on during ON state of input

Terminal block connector (M3 x 6 screws)

NC* FG Frame Ground NC*

I1 Input 1 I2 Input 2 I3 Input 3 I4 Input 4 I5 Input 5 I6 Input 6 I7 Input 7 I8 Input 8

I9 Input 9 I10 Input 10 I11 Input 11 I12 Input 12 I13 Input 13 I14 Input 14 I15 Input 15 I16 Input 16

C1 Isolated Common 1 I17 Input 17 I18 Input 18 I19 Input 19 I20 Input 20 I21 Input 21 I22 Input 22 I23 Input 23 I24 Input 24 I25 Input 25 I26 Input 26 I27 Input 27 I28 Input 28 I29 Input 29 I30 Input 30 I31 Input 31 I32 Input 32

C2 Isolated Common 2 NC No Connection

Signal

DIM710

No Connection

(*Do not Connect)

No Connection

(*Do not Connect)

_________________________________________________________________________________________________________________________________________________________________________________________________________

02/24/2009 Page 1 of 3 ECN # 952

MAN0519-10 _______ Specifications / Installation

c. DQM601: 16 DC OUT, Negative Logic DQM60 6: 16 DC OUT, Positive Logic

DQM601 / DQM606 Outputs Number of output

points Commons per

Module Operating Voltage

Rated Load Voltage

Max. Load Current per channel

OFF Leakage Current

Max. Inrush Current per channel

Maximum Voltage Drop during ON circuit Rated Voltage 11 – 25 VDC

Internal power Consumption (mA)

DQM 601A

•DQM 601B

•DQM

606

DQM

601

DQM

606

16 Voltage

External Power Supply

common

0.4A, 10ms.

1A, 10ms

280 Weight

OFF to ON Response ON to OFF Response

24VDC 24VDC

0.1A Max. per output 2A per

0.5A Max. per output 3A per

0.1mA or less Common Method

1.5VDC(0.5A)

DQM

601

DQM

606

Current

DQM

Output Type

Operating Indicator

External connections

Isolation methods Photo Coupler

601

DQM

606

24VDC

LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD

006DQM007-R1

Q1 Q3 Q5 Q7 Q9

Q11

Q13 Q15

V+

NC NC Q2 Q4 Q6 Q8

Q10 Q12 Q14 Q16

24VDC

LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD

006DQM007-R1

Q1 Q3 Q5 Q7 Q9 Q11

Q13 Q15

COM

NC NC Q2 Q4 Q6 Q8

Q10 Q12 Q14 Q16

COM

24VDC ± 10% (ripple

voltage: 4Vp-p or

less)

30mA (TYP, All

points ON)

2ms. 2ms.

Sinking

Sourcing

16 points /

COM

LED turns on

during ON state of output Terminal block

connector

(M3 x 6 screws)

DQM

5.7 oz. (161g)

601

DQM

6.7 oz. (191g)

606

NC*

FG* Frame Ground

NC*

Q1 Output 1 Q2 Output 2 Q3 Output 3 Q4 Output 4 Q5 Output 5 Q6 Output 6 Q7 Output 7 Q8 Output 8

Q9 Output 9 Q10 Output 10 Q11 Output 11 Q12 Output 12 Q13 Output 13 Q14 Output 14 Q15 Output 15 Q16 Output 16

C Isolated Common C Isolated Common

V+ Isolator Power

NC*

FG Frame Ground

NC*

Q1 Output 1

Q2 Output 2

Q3 Output 3

Q4 Output 4

Q5 Output 5

Q6 Output 6

Q7 Output 7

Q8 Output 8

Q9 Output 9

Q10 Output 10 Q11 Output 11 Q12 Output 12 Q13 Output 13 Q14 Output 14 Q15 Output 15

Q16 Output 16 COM Isolated Common COM Isolated Common

Signal

DQM601

No Connection

(*Do not Connect)

No Connection

(*Do not Connect)

Signal

DQM606

No Connection

(*Do not Connect)

No Connection

(*Do not Connect)

Isolated Power

Negative

d. DQM701: 32 DC OUT, Negative Logic

DQM706: 32 DC OUT, Positive Logic

DQM701 / 706 Outputs Number of output

points Commons per

Module Operating Voltage

Rated Load Voltage

Max. Load Current per channel

OFF Leakage Current

Max. Inrush Current per channel

Maximum Voltage Drop during ON circuit Rated Voltage 11 – 25 VDC Internal power Consumption (mA)

DQM

701

DQM

706

DQM

701

DQM

706

32 Voltage

External

Power

Supply

2 24VDC 24VDC

0.1A Max. per output 2A per

common

0.5A Max. per output 3A per

common

0.1mA or less Common Method 16 points / COM

0.4A, 10ms.

1A, 10ms

1.5VDC(0.5A)

DQM701 340 DQM701 8.47 (240g) DQM706 380

Current

OFF to ON Response ON to OFF Response

DQM

Output Type

Operating Indicator LED turns on

External connections

Isolation methods Photo Coupler

Weight

701

DQM

706

DQM706 10.22 (290g)

24VDC

Note: For proper operation, C1 and C2

must be tied together.

LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD

FG Q1 Q3 Q5 Q7 Q9

Q11

Q13

Q15

Q18 Q20 Q22 Q24 Q26 Q28 Q30 Q32

V+

006DQM009-

NC NC

Q2 Q4 Q6 Q8

Q10 Q12 Q14 Q16 Q17 Q19 Q21 Q23 Q25 Q27 Q29 Q31

24VDC ± 10%(ripple voltage: 4Vp-p or less) 30mA (TYP, All points ON)

2ms. 2ms.

Sinking

Sourcing

during ON state of output Terminal block connector (M3 x 6 screws)

DQM701

Connection

NC*

Q1 Output 1 Q2 Output 2 Q3 Output 3 Q4 Output 4 Q5 Output 5 Q6 Output 6 Q7 Output 7 Q8 Output 8

Q9 Output 9 Q10 Output 10 Q11 Output 11 Q12 Output 12 Q13 Output 13 Q14 Output 14 Q15 Output 15 Q16 Output 16

C1 Q17 Output 17

Q18 Output 18 Q19 Output 19 Q20 Output 20 Q21 Output 21 Q22 Output 22 Q23 Output 23 Q24 Output 24 Q25 Output 25 Q26 Output 26 Q27 Output 27 Q28 Output 28 Q29 Output 29 Q30 Output 30 Q31 Output 31 Q32 Output 32

(*Do not

Connect)

Ground

Connection

(*Do not

Connect)

Isolated

Common 1

Isolated

Common 2

V+

Isolator

Signal

Frame

Power

24VDC

LOAD

24VDC

LOAD

Note: If desired, C1 and C2 can

use a single supply.

LOAD

Q1 Q3 Q5 Q7 Q9

Q10

Q11

Q12

Q13

Q14

Q15

Q16

Q17

Q18

Q19

Q20 Q22

Q23

Q24

Q25

Q26

Q27

Q28

Q29

Q30 Q32

006DQM008-R2

Q2 Q4 Q6 Q8

Q21

Q31

e. DQM602: 16 RELAY OUTPUTS

DQM602 Relay Outputs Number of output points Commons per Module Rated Load Voltage

Rated Voltage 11 – 25 VDC Internal power

Consumption (mA)

24VDC, 220VAC

550mA

Minimum load voltage / current Maximum Load Current (resistive) OFF to ON Response ON to OFF Response

Output Type N.O. Weight 9.91oz. (281 g)

220VAC

24VDC

N L

LOAD

220VAC

24VDC

N L

LOAD

Warning: To protect the module and associated wiring from load faults, use external fuse (5 A) as shown.

FG NC NC NC Q1 C1 Q4 Q5

C1 Q8 NC Q9 C2

Q12 Q13

Q16

NC NC

006DQM008-R1

Warning: Connecting high voltage to any I/O pin may cause high voltage to appear at other I/O pins.

Warning: Wiring the line side of the AC source to loads connected to outputs 0 through 15 and the neutral side of the AC source to the output common(s) would create a Negative Logic condition, which may be considered an unsafe practice.

NC* FG* Frame Ground NC* Q1 Output 1

Q2 Output 2 Q3 Output 3 Q4 Output 4 Q5 Output 5 Q6 Output 6 Q7 Output 7 Q8 Output 8

Q9 Output 9 Q10 Output 10 Q11 Output 11 Q12 Output 12 Q13 Output 13 Q14 Output 14 Q15 Output 15 Q16 Output 16

C1 Isolated Common 1 Q17 Output 17 Q18 Output 18 Q19 Output 19 Q20 Output 20 Q21 Output 21 Q22 Output 22 Q23 Output 23 Q24 Output 24 Q25 Output 25 Q26 Output 26 Q27 Output 27 Q28 Output 28 Q29 Output 29 Q30 Output 30 Q31 Output 31 Q32 Output 32

C2 Isolated Common 2

5VDC / 1mA

2.0A per channel

5.0A per common 10ms. Max.

12ms. Max.

NC NC

NC Q2 Q3 C1 Q6 Q7 C1 C1

Q10 Q11

Q14 Q15

C2 C2

NC* FG Frame Ground NC* NC No Connection

NC No Connection NC No Connection NC No Connection NC No Connection NC No Connection Q1 Output 1 Q2 Output 2

C1 Common 1 Q3 Output 3 Q4 Output 4

C1 Common 1 Q5 Output 5 Q6 Output 6

C1 Common 1 Q7 Output 7 Q8 Output 8

C1 Common 1 NC No Connection

C1 Common 1 Q9 Output 9

Q10 Output 10

C2 Common 2

Q11 Output 11 Q12 Output 12

C2 Common 2

Q13 Output 13 Q14 Output 14

C2 Common 3

Q15 Output 15 Q16 Output 16

C2 Common 2 NC No Connection

DQM706

No Connection

(*Do not Connect)

No Connection

(*Do not Connect)

Isolated Power

Negative

No Connection

(*Do not Connect)

No Connection

(*Do not Connect)

Signal

DQM602

f. DIQ811: 16 DC IN, Positive/Negative / 16 DC OUT, Negative Logic DIQ816 : 16 DC IN, Positive / 16 DC OUT, Positive Logic

DIQ811 / 816 IN Number of input points Rated Input Current 7mA ON to OFF Response 0 - 3ms. or less ON Voltage Level 19VDC or less Common Terminal 16 points / COM

OFF Voltage Level 6VDC or less Operating Indicator Input

Characteristics Isolation Method Photo Coupler DIQ811 / 816 OUT Number of output points Commons per Module Operating Voltage 24VDC OFF to ON Response 2ms. Rated Load Voltage 24VDC ON to OFF Response 2ms. OFF Leakage Current

Rated Voltage 11 – 25 VDC

Consumption (mA)

Common Method

DIQ811 DIQ816 Internal power

24VDC

LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD

24VDC

LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD

24VDC

16 OFF to ON Response 0 - 3ms. or less

LED turns on during ON

state of input

Bidirectional External Connections

16 Voltage

0.1mA or less DIQ811 DIQ816

300 350

16 points / COM

LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD

Q1 Q3 Q5 Q7 Q9 Q11

Q13

Q15

I11

I13 I15

006DIQ004-R1

FG Q1 Q3 Q5 Q7 Q9

Q11

Q13

Q15

I1 I3 I5 I7

I9 I11 I13 I15 C2

006DIQ003-R1

I1 I3 I5

External Power

NC NC

Q2 Q4 Q6 Q8

Q10 Q12 Q14 Q16

I10 I12 I14 I16

Supply

NC NC Q2 Q4 Q6 Q8

Q10 Q12 Q14 Q16

V+

I2 I4 I6

I8 I10 I12 I14 I16

I2 I4 I6 I8

Current 30mA (TYP, All points ON)

Max. Inrush Current per channel

Max. Load Current per channel

Output Type Sinking Sourcing

Weight

DIQ811

FG Q1 Output 1

Q3 Output 3 Q5 Output 5 Q7 Output 7

Q9 Output 9 Q11 Output 11 Q13 Output 13 Q15 Output 15

Common I1 Input 1 I3 Input 3 I5 Input 5 I7 Input 7 I9 Input 9

I11 Input 11 I13 Input 13 I15 Input 15

Common

DIQ816

Frame

Ground Q1 Output 1 Q3 Output 3 Q5 Output 5 Q7 Output 7 Q9 Output 9

Q11 Output 11 Q13 Output 13 Q15 Output 15

Isolated C1

Common

Power I1 Input 1 I3 Input 3 I5 Input 5 I7 Input 7 I9 Input 9

I11 Input 11 I13 Input 13 I15 Input 15

Isolated

Common

Terminal block connector

voltage: 4Vp-p or less)

0.4A, 10ms.

0.1A Max. per output

2A per

common

8.40 oz. (238 g)

Frame

Ground

Isolated

NC*

Q10 Output 10 Q12 Output 12 Q14 Output 14 Q16 Output 16

(M3 x 6 screws)

24VDC ± 10%(ripple

NC* NC*

Q2 Output 2 Q4 Output 4 Q6 Output 6

Q8 Output 8 Q10 Output 10 Q12 Output 12 Q14 Output 14 Q16 Output 16

V+

I2 Input 2 I4 Input 4 I6 Input 6

I8 Input 8 I10 Input 10 I12 Input 12 I14 Input 14 I16 Input 16

Q2 Output 2 Q4 Output 4 Q6 Output 6 Q8 Output 8

I2 Input 2 I4 Input 4 I6 Input 6

I8 Input 8 I10 Input 10 I12 Input 12 I14 Input 14 I16 Input 16

1A, 10ms

0.5A Max. per output

3A per

common

10.16 oz. (288 g)

DIQ811

No Connection (*Do not Connect) No Connection (*Do not connect)

Isolator Power

DIQ816

No Connection (*Do not Connect) No Connection (*Do not Connect)

Isolated Ground

02/24/2009 Page 2 of 3 ECN # 952

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Horner APG HE559 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual